CN115783789A - Automatic container stacking robot matched with logistics conveying and working method thereof - Google Patents
Automatic container stacking robot matched with logistics conveying and working method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种配合物流输送的货箱自动码垛机器人及其工作方法。The invention relates to an automatic palletizing robot for cargo boxes coordinated with logistics transportation and a working method thereof.
背景技术Background technique
目前货运集装箱内物料装卸一般使用人力装卸;人力装箱,劳动强度大,装货效率低,因此提出一种配合物流输送的货箱自动码垛机器人来解决上述问题。At present, manual loading and unloading is generally used for loading and unloading materials in freight containers; manual loading is labor-intensive and low-loading efficiency. Therefore, an automatic palletizing robot that cooperates with logistics transportation is proposed to solve the above problems.
虽然市面上已经有很多集装箱内自动码设备;但是大多数集装箱内自动码垛设备适用性不强,一种码垛设备一般只适用于一种尺寸的集装箱,对于不同尺寸的集装箱一般需要更换不同型号的码垛设备,极大增加了成本;且大多数码垛设备只适用于码垛工序并不能用于拆垛工序。Although there are already many automatic palletizing equipment in containers on the market; most of the automatic palletizing equipment in containers is not very applicable. A kind of palletizing equipment is generally only suitable for one size of container, and generally needs to be replaced with different sizes for containers of different sizes. The type of palletizing equipment greatly increases the cost; and most of the palletizing equipment is only suitable for the palletizing process and cannot be used for the depalletizing process.
目前大多数集装箱码垛设备码垛工序多,码垛效率不高;且过多的工序步骤容易影响设备的可靠性,增大设备制造与维护的成本。At present, most container palletizing equipment has many palletizing processes, and the palletizing efficiency is not high; and too many process steps are likely to affect the reliability of the equipment and increase the cost of equipment manufacturing and maintenance.
发明内容Contents of the invention
鉴于现有技术的不足,本发明所要解决的技术问题是提供一种配合物流输送的货箱自动码垛机器人及其工作方法。In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide an automatic palletizing robot and its working method for logistics transportation.
为了解决上述技术问题,本发明的技术方案是:一种配合物流输送的货箱自动码垛机器人,包括底部设有行走轮的移动架,所述移动架顶部连接有水平转台,所述水平转台顶部连接有前后滑架,所述前后滑架上铰接有升降输送带,所述升降输送带前端连接有可上下左右摆动调节的装卸货执行器。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: an automatic palletizing robot for cargo boxes that cooperates with logistics transportation, including a mobile frame with walking wheels at the bottom, a horizontal turntable connected to the top of the mobile frame, and a horizontal turntable The top is connected with front and rear sliding frames, and the front and rear sliding frames are hinged with a lifting conveyor belt, and the front end of the lifting conveyor belt is connected with a loading and unloading actuator that can be adjusted by swinging up, down, left, and right.
优选的,所述移动架底部的行走轮由万向轮与动力轮组成;所述水平转台经旋转支承轴承安装在移动架顶部并经电机驱动旋转;所述前后滑架与水平转台之间设置有滑块滑轨组件,前后滑架经滚珠丝杆副或齿轮齿条组件驱动前后平移调节;所述升降输送带的输送带架体的后端铰接在前后滑架上,输送带架体与前后滑架之间连接有电动推杆,电动推杆的活塞杆顶端铰接输送带架体,电动推杆的缸体底端铰接前后滑架。Preferably, the traveling wheels at the bottom of the moving frame are composed of universal wheels and power wheels; the horizontal turntable is installed on the top of the moving frame through a rotating support bearing and driven to rotate by a motor; There is a slider slide rail assembly, and the front and rear carriages are driven by a ball screw pair or a rack and pinion assembly for front and rear translation adjustment; the rear end of the conveyor belt frame of the lifting conveyor belt is hinged on the front and rear slide frames, and the conveyor belt frame and An electric push rod is connected between the front and rear slide frames, the top of the piston rod of the electric push rod is hinged to the conveyor belt frame, and the bottom end of the cylinder body of the electric push rod is hinged to the front and rear slide frames.
优选的,所述升降输送带与装卸货执行器之间经柔性输送带衔接。Preferably, the lifting conveyor belt is connected to the loading and unloading actuator via a flexible conveyor belt.
优选的,所述柔性输送带包括后端连接板与前端连接板,后端连接板铰接在升降输送带的输送带架体的前端,前端连接板铰接在装卸货执行器的机架后端,后端连接板与前端连接板之间设置有若干个前后连接分布的中间连接板,其中中间连接板前侧具有凸部、后侧具有凹部,后方的中间连接板凸部嵌入前方的中间连接板凹部,后端连接板的前方也经凸部与相邻中间连接板后方的凹部对嵌连接,前端连接板的后方也经凹部与相邻中间连接板前方的凸部对嵌连接,凹部的上下方均设有前后延伸的长槽条,凸部的上下方均设有嵌入长槽条的连接销,凹部的高度大于凸部的高度,中间连接板的上方均安装有电动转辊。Preferably, the flexible conveyor belt includes a rear-end connecting plate and a front-end connecting plate, the rear-end connecting plate is hinged at the front end of the conveyor frame body of the lifting conveyor belt, and the front-end connecting plate is hinged at the rear end of the rack of the loading and unloading actuator, Between the rear connecting plate and the front connecting plate, there are several intermediate connecting plates connected front and rear, wherein the intermediate connecting plate has a convex portion on the front side and a concave portion on the rear side, and the convex portion of the rear intermediate connecting plate is embedded in the concave portion of the front intermediate connecting plate , the front of the rear connecting plate is also embedded and connected with the concave part behind the adjacent intermediate connecting plate through the convex part, and the rear of the front connecting plate is also embedded and connected with the convex part in front of the adjacent intermediate connecting plate through the concave part, and the upper and lower parts of the concave part Both are provided with long grooves extending back and forth, above and below the convex part are provided with connecting pins embedded in the long groove, the height of the concave part is greater than the height of the convex part, and electric rollers are installed above the middle connecting plate.
优选的,所述升降输送带前端与装卸货执行器之间设置有连接架,连接架包括固定架与活动架,固定架固连在升降输送带的输送带架体前端,活动架前端固设的侧支撑板与装卸货执行器的机架固连,固定架前端安装有连接转轴,连接转轴中部为阶梯平面,活动架后端具有阶梯平面插嵌入的连接插槽,且经垂直于连接转轴的立式转轴安装在阶梯平面上,立式转轴经电机驱动旋转,来控制活动架的左右摆动,活动架与固定架底面之间经电动推杆连接,来控制活动架的上下摆动;所述活动架的顶面固定支撑有位于柔性输送带下方的辅助支撑板。Preferably, a connecting frame is provided between the front end of the lifting conveyor belt and the loading and unloading actuator, the connecting frame includes a fixed frame and a movable frame, the fixed frame is fixedly connected to the front end of the conveyor belt frame body of the lifting conveyor belt, and the front end of the movable frame is fixed. The side support plate is fixedly connected with the frame of the loading and unloading actuator. The front end of the fixed frame is equipped with a connecting shaft. The middle part of the connecting shaft is a stepped plane. The vertical rotating shaft is installed on the ladder plane, and the vertical rotating shaft is driven and rotated by a motor to control the left and right swing of the movable frame, and the movable frame and the bottom surface of the fixed frame are connected by an electric push rod to control the up and down swing of the movable frame; The top surface of the movable frame is fixedly supported with an auxiliary support plate located below the flexible conveyor belt.
优选的,所述装卸货执行器包括机架,所述机架的左右两侧对称安装有输送带机构,左右两输送带机构之间的机架中部设置有用以前后推拉货箱的执行件,所述执行件经第一驱动机构驱动前后平移,经第二驱动机构驱动升降,所述执行件下降后低于输送带机构的上段输送带面;所述执行件的前端面上固连有若干个真空吸盘。Preferably, the loading and unloading actuator includes a frame, and the left and right sides of the frame are symmetrically equipped with conveyor belt mechanisms, and the middle part of the frame between the left and right conveyor belt mechanisms is provided with actuators for pushing and pulling the cargo box from front to back. The actuator is driven to translate back and forth by the first drive mechanism, and is driven up and down by the second drive mechanism. After the actuator is lowered, it is lower than the upper conveyor belt surface of the conveyor belt mechanism; a vacuum cup.
优选的,所述机架上前后均布有若干根转轴,其中一根为经电机驱动旋转的主动转轴,其余为从动转轴,所述输送带机构均包括安装在机架外旁侧的转轴端部的带轮,同侧的若干个带轮上缠绕有传送带;所述机架的左右两内侧在带轮的内旁侧均固定有内侧板,所述机架的左右两外侧在带轮的外旁侧均固定有外侧板;所述第一驱动机构包括位于两内侧板之间的移动板,所述移动板的底部与机架之间经滚珠丝杆副连接,用以驱动移动板前后平移,移动板经第二驱动机构连接执行件。Preferably, there are several rotating shafts evenly distributed on the front and back of the frame, one of which is the active rotating shaft driven by a motor, and the rest are driven rotating shafts, and the conveyor belt mechanisms all include rotating shafts installed on the outside of the frame The pulleys at the end are wound with conveyor belts on several pulleys on the same side; the left and right inner sides of the frame are fixed with inner plates on the inner sides of the pulleys, and the left and right outer sides of the frame are fixed on the inner sides of the pulleys. The outer sides of each are fixed with outer plates; the first drive mechanism includes a moving plate located between the two inner plates, and the bottom of the moving plate is connected to the frame through a ball screw pair to drive the moving plate Translate back and forth, and the moving plate is connected to the actuator through the second driving mechanism.
优选的,所述第二驱动机构包括在移动板的左右两侧对称设置的平行四边形机构,平行四边形机构均位于同侧的内侧板外侧,所述内侧板上均开设有前后延伸的直通槽,所述直通槽的后端均连通有往后上方倾斜的斜通槽,所述平行四边形机构下方两铰接销轴均穿过同侧直通槽后与移动板侧部连接,所述平行四边形机构的后侧连杆的下端侧部均固定有后延连杆,后延连杆的后端安装有用以嵌入斜通槽或直通槽上移动的导销,所述平行四边形机构的上方连杆的前端之间安装U形的执行件,所述内侧板的上边沿均开设有执行件的下沉缺口;所述外侧板的外侧部上均固连有挡边;左右内侧板的顶部之间盖设有盖板,盖板在执行件的下降位置进行让位。Preferably, the second drive mechanism includes parallelogram mechanisms arranged symmetrically on the left and right sides of the moving plate, the parallelogram mechanisms are all located outside the inner plate on the same side, and the inner plates are provided with straight-through grooves extending back and forth. The rear ends of the straight-through slots are connected with oblique slots inclined upwards and backwards. The two hinge pins below the parallelogram mechanism pass through the straight-through slots on the same side and are connected to the side of the moving plate. The lower end side of the rear connecting rod is fixed with a rear extending connecting rod, and the rear end of the rear extending connecting rod is equipped with a guide pin to be embedded in the inclined or straight groove, and the front end of the upper connecting rod of the parallelogram mechanism A U-shaped actuator is installed between them, and the upper edge of the inner board is provided with a sinking gap of the actuator; the outer side of the outer board is fixedly connected with a rib; the top of the left and right inner boards is covered. There is a cover plate, and the cover plate gives way at the descending position of the actuator.
优选的,所述内侧板与外侧板的后端侧之间均设置有张紧器,所述张紧器均包括摆臂,摆臂底端均安装张紧轮,摆臂顶端均铰接在内侧板与外侧板之间,摆臂的侧部均安装有摆动手柄,外侧板上均开设有摆动手柄穿出的弧形摆槽,其中摆臂的侧部上开设沿弧形摆槽的径向延伸的直槽条,摆动手柄左右延伸穿过直槽条且左右方向的自由度限定,所述弧形摆槽的圆心位于摆臂顶端铰接点且弧形摆槽的弧形边上圆周开设有若干个卡缺口,用以摆动手柄卡入。Preferably, a tensioner is provided between the rear end side of the inner side plate and the outer side plate, and each tensioner includes a swing arm, the bottom end of the swing arm is equipped with a tensioning wheel, and the top end of the swing arm is hinged on the inner side Between the plate and the outer plate, the side of the swing arm is equipped with a swing handle, and the outer plate is provided with an arc-shaped swing groove passing through the swing handle, wherein the side of the swing arm is provided with a radial Extended straight groove bar, the swing handle extends left and right through the straight groove bar and the degree of freedom in the left and right direction is limited, the center of the arc swing groove is located at the hinge point at the top of the swing arm and the arc edge of the arc swing groove is provided with There are several notches for snapping in the swing handle.
一种配合物流输送的货箱自动码垛机器人的工作方法,按以下步骤进行:(1)码垛流程为:所述水平转台与前后滑架带动所述升降输送带水平转向与前后调节,箱式物料由柔性伸缩转向输送带输送至所述升降输送带,所述水平转台与前后滑架提供一个水平旋转自由度与一个水平平移自由度,所述升降输送带提供一个竖直旋转的自由度,所述活动架提供一个水平旋转自由度与一个竖直旋转自由度,总计本设备共有五个自由度,通过控制转动角度与平移距离可将装卸货执行器移动至目标码垛位置,升降输送带上的箱式物料经过柔性输送带输送至装卸货执行器,输送带机构带动箱式物料往前运行越过执行件后至推料位置,当箱式物料运行至推料位置后,所有输送带暂停运行,执行件上升并向前移动推出箱式物料,推出物料后执行件返回初始位置并下降至输送带机构的上段输送带面之下,所有输送带继续运行,进行下一次码垛;本设备由箱底开始,一行接一行向上码垛,在集装箱最内侧的一面码垛完成后,移动架后退到下一面,继续一行接一行向上码垛,重复执行相同操作直至整箱码垛完成;(2)拆垛流程为:通过控制转动角度与平移距离可将装卸货执行器移动至目标拆垛位置,所有输送带反向运行,执行件上升并向前移动至待取物料位置,执行件上的真空吸盘吸住待取箱式物料,然后执行件返回初始位置并下降至输送带机构的上段输送带面之下,与此同时执行件拖动箱式物料至输送带机构上,后续由输送带机构往后输送,完成一次卸货;装卸货执行器从集装箱最外侧一面开始,一行接一行地向下拆垛,在集装箱最外侧的一面拆垛完成后,移动架前进到下一面继续拆垛,重复相同操作直至整箱拆垛完成。A working method of an automatic container palletizing robot that cooperates with logistics transportation. The material is conveyed to the lifting conveyor belt by the flexible telescopic steering conveyor belt. The horizontal turntable and the front and rear carriages provide a degree of freedom for horizontal rotation and a degree of freedom for horizontal translation. The lifting conveyor belt provides a degree of freedom for vertical rotation. , the movable frame provides a horizontal rotation degree of freedom and a vertical rotation degree of freedom. In total, the equipment has five degrees of freedom. By controlling the rotation angle and translation distance, the loading and unloading actuator can be moved to the target palletizing position, and the lifting and conveying The box-type materials on the belt are conveyed to the loading and unloading actuator through the flexible conveyor belt. The conveyor belt mechanism drives the box-type materials to run forward and cross the actuator to the pushing position. When the box-type materials run to the pushing position, all the conveyor belts Pause the operation, the executive part rises and moves forward to push out the box-type materials. After the material is pushed out, the executive part returns to the initial position and falls below the upper conveyor belt surface of the conveyor belt mechanism. All the conveyor belts continue to run for the next stacking; The equipment starts from the bottom of the box and stacks up one by one. After the innermost side of the container is stacked, the mobile frame moves back to the next side, and continues to stack up one by one. Repeat the same operation until the stacking of the whole box is completed; ( 2) The unstacking process is as follows: by controlling the rotation angle and translation distance, the loading and unloading actuator can be moved to the target unstacking position, all the conveyor belts run in reverse, the execution part rises and moves forward to the position of the material to be picked up, and the execution part goes up The vacuum suction cup sucks the box-type materials to be picked up, and then the actuator returns to the initial position and drops below the upper conveyor belt surface of the conveyor belt mechanism. At the same time, the actuator drags the box-type materials to the conveyor belt mechanism, and then the conveyor The belt mechanism is transported backwards to complete one unloading; the loading and unloading actuator starts from the outermost side of the container, and unstacks one row after another. After the outermost side of the container is unstacked, the mobile frame advances to the next side to continue unstacking , repeat the same operation until the complete unstacking of the whole box.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1:本发明对不同尺寸的集装箱有很好的适应性;本发明通过直接驱动所述升降输送带、装卸货执行器进行码垛;本设备的码垛拆垛范围主要取决于所述升降输送带的长度加上末端转向的长度在空间中扫掠的范围;可通过改变转动角度与前后移动的距离、升降距离改变所述扫掠的范围;区别于传统码垛设备的码垛范围受限于码垛设备主体框架的尺寸。1: The present invention has good adaptability to containers of different sizes; the present invention performs stacking by directly driving the lifting conveyor belt and the loading and unloading actuator; the stacking and unstacking range of this equipment mainly depends on the lifting and conveying The length of the belt plus the length of the end steering sweeps the range in space; the range of the sweep can be changed by changing the rotation angle, the distance of forward and backward movement, and the lifting distance; the range of palletizing that is different from traditional palletizing equipment is limited Based on the size of the main frame of the palletizing equipment.
2:本发明可以增加设备的可靠性,减少维护成本;本发明通过直接驱动所述升降输送带、装卸货执行器进行码垛;物料从输入端直接运行至码垛位置,物料不经过其它操作机构;增加了码垛的可靠性,降低设备运行的故障率,减少维护成本。2: The present invention can increase the reliability of the equipment and reduce the maintenance cost; the present invention directly drives the lifting conveyor belt and the loading and unloading actuator for stacking; the material is directly run from the input end to the stacking position, and the material does not undergo other operations Mechanism; increase the reliability of palletizing, reduce the failure rate of equipment operation, and reduce maintenance costs.
3:本发明于传统码垛设备相比有更多的功能;现存很多集装箱码垛设备一般只具有码垛功能,需要使用其他拆垛设备进行拆垛;本设备既能用于拆垛也能用于码垛。3: The present invention has more functions than the traditional palletizing equipment; many existing container palletizing equipment generally only have the palletizing function, and need to use other depalletizing equipment for depalletizing; this equipment can be used for both depalletizing and For palletizing.
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明实施例的使用状态示意图。Fig. 1 is a schematic view of the use state of the embodiment of the present invention.
图2为本发明实施例的构造示意图一。FIG. 2 is a first schematic diagram of the structure of the embodiment of the present invention.
图3为本发明实施例的构造示意图二。FIG. 3 is a second schematic diagram of the structure of the embodiment of the present invention.
图4为柔性输送带的构造示意图一。Figure 4 is a schematic diagram of the first structure of the flexible conveyor belt.
图5为柔性输送带的构造示意图二。Figure 5 is a schematic diagram of the second structure of the flexible conveyor belt.
图6为连接架的构造示意图一。FIG. 6 is a first schematic diagram of the structure of the connecting frame.
图7为连接架的构造示意图二。Fig. 7 is a schematic diagram of the second structure of the connecting frame.
图8所示为装卸货执行器的运行示意图。Figure 8 is a schematic diagram of the operation of the loading and unloading actuator.
图9所示为装卸货执行器的构造示意图。Figure 9 is a schematic diagram of the structure of the loading and unloading actuator.
图10所示为装卸货执行器的内部结构图。Figure 10 shows the internal structure of the loading and unloading actuator.
图11所示为装卸货执行器的内部局部图。Figure 11 shows a partial internal view of the loading and unloading actuator.
图12所示为张紧器结构示意图一。Figure 12 shows the first structural diagram of the tensioner.
图13所示为张紧器结构示意图二。Figure 13 shows the second structural diagram of the tensioner.
图14所示为执行件结构示意图一。Figure 14 shows the first structural diagram of the actuator.
图15所示为执行件结构示意图二。Figure 15 shows the second structural diagram of the actuator.
图16所示为推料运动流程立体图。Figure 16 is a perspective view of the process of pushing material movement.
图17所示为图16的主视图。FIG. 17 is a front view of FIG. 16 .
图18所示为第二驱动机构另一种实施例的结构示意图。Fig. 18 is a schematic structural diagram of another embodiment of the second driving mechanism.
图19所示为图18实施例下的推料运动流程立体图。Fig. 19 is a perspective view of the process of pushing material under the embodiment of Fig. 18 .
图20所示为图19的主视图。Figure 20 is a front view of Figure 19.
具体实施方式Detailed ways
下面结合附图及实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
应该指出,以下详细说明都是示例性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and is intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
如图1~20所示,本实施例提供了一种配合物流输送的货箱自动码垛机器人,包括底部设有行走轮的移动架28,所述移动架顶部连接有水平转台29,所述水平转台顶部连接有前后滑架30,所述前后滑架上铰接有升降输送带31,所述升降输送带前端连接有可上下左右摆动调节的装卸货执行器32。As shown in Figures 1 to 20, the present embodiment provides a container automatic palletizing robot that cooperates with logistics transportation, including a
在本发明实施例中,所述移动架底部的行走轮由万向轮33与动力轮34组成;所述水平转台经旋转支承轴承35安装在移动架顶部并经电机驱动旋转;所述前后滑架与水平转台之间设置有滑块滑轨组件36,前后滑架经滚珠丝杆副或齿轮齿条组件37驱动前后平移调节;所述升降输送带的输送带架体38的后端铰接在前后滑架上,输送带架体与前后滑架之间连接有电动推杆39,电动推杆的活塞杆顶端铰接输送带架体,电动推杆的缸体底端铰接前后滑架。In the embodiment of the present invention, the traveling wheels at the bottom of the moving frame are composed of
在本发明实施例中,所述升降输送带与装卸货执行器之间经柔性输送带40衔接。In the embodiment of the present invention, the
在本发明实施例中,所述柔性输送带包括后端连接板41与前端连接板42,后端连接板铰接在升降输送带的输送带架体的前端,前端连接板铰接在装卸货执行器的机架后端,后端连接板与前端连接板之间设置有若干个前后连接分布的中间连接板43,其中中间连接板前侧具有凸部、后侧具有凹部,后方的中间连接板凸部嵌入前方的中间连接板凹部,后端连接板的前方也经凸部与相邻中间连接板后方的凹部对嵌连接,前端连接板的后方也经凹部与相邻中间连接板前方的凸部对嵌连接,凹部的上下方均设有前后延伸的长槽条44,凸部的上下方均设有嵌入长槽条的连接销45,凹部的高度大于凸部的高度,中间连接板的上方均安装有电动转辊46。In the embodiment of the present invention, the flexible conveyor belt includes a rear-
在本发明实施例中,所述升降输送带前端与装卸货执行器之间设置有连接架,连接架包括固定架47与活动架48,固定架固连在升降输送带的输送带架体前端,活动架前端固设的侧支撑板49与装卸货执行器的机架固连,固定架前端安装有连接转轴50,连接转轴中部为阶梯平面51,活动架后端具有阶梯平面插嵌入的连接插槽52,且经垂直于连接转轴的立式转轴安装在阶梯平面上,立式转轴经电机54驱动旋转,来控制活动架的左右摆动,活动架与固定架底面之间经电动推杆连接,来控制活动架的上下摆动;所述活动架的顶面固定支撑有位于柔性输送带下方的辅助支撑板55。In the embodiment of the present invention, a connecting frame is provided between the front end of the lifting conveyor belt and the loading and unloading actuator. The connecting frame includes a fixed
所述柔性输送带前端可相对于后端一定程度的水平与竖直转动,同时所述柔性输送带可以分单元收缩与伸长,当所述柔性输送带水平转向时,转向半径内侧的所述中间连接板的间距缩小,外侧所述的中间连接板之间的间距增大形成水平方向圆弧型输送带;当所述柔性输送带竖直转向时,所述连接销在所述长槽条中摆动;当所述柔性输送带的前端相对于后端竖直方向向上摆动时,所述连接销在长槽条中相反位置摆动,相邻中间连接板上侧间距减小,下侧间距增大,形成竖直方向圆弧型输送带;所述圆弧型输送带具有足够的转弯半径确保物料可以顺利通过。The front end of the flexible conveyor belt can rotate horizontally and vertically relative to the rear end to a certain extent, and at the same time, the flexible conveyor belt can be contracted and extended in units. When the flexible conveyor belt turns horizontally, the turning radius inside the The distance between the intermediate connecting plates is reduced, and the distance between the intermediate connecting plates on the outside is increased to form a circular arc conveyor belt in the horizontal direction; when the flexible conveyor belt turns vertically, the connecting pins will middle swing; when the front end of the flexible conveyor belt swings upward relative to the vertical direction of the rear end, the connecting pins swing in the opposite position in the long groove, the distance between the upper sides of the adjacent middle connecting plates decreases, and the distance between the lower sides increases. Large, forming a vertical arc-shaped conveyor belt; the arc-shaped conveyor belt has a sufficient turning radius to ensure that materials can pass smoothly.
在本发明实施例中,所述装卸货执行器包括机架1,所述机架的左右两侧对称安装有输送带机构2,左右两输送带机构之间的机架中部设置有用以前后推拉货箱3的执行件4,所述执行件经第一驱动机构驱动前后平移,经第二驱动机构驱动升降,所述执行件下降后低于输送带机构的上段输送带面;所述执行件的前端面上固连有若干个真空吸盘18。In the embodiment of the present invention, the loading and unloading actuator includes a
在本发明实施例中,所述机架上前后均布有若干根转轴5,其中一根为经电机驱动旋转的主动转轴,其余为从动转轴,所述输送带机构均包括安装在机架外旁侧的转轴端部的带轮6,同侧的若干个带轮上缠绕有传送带7;所述机架的左右两内侧在带轮的内旁侧均固定有内侧板8,所述机架的左右两外侧在带轮的外旁侧均固定有外侧板9;所述第一驱动机构包括位于两内侧板之间的移动板10,所述移动板的底部与机架之间经滚珠丝杆副11连接,用以驱动移动板前后平移,移动板经第二驱动机构连接执行件。In the embodiment of the present invention, several rotating
在本发明实施例中,所述第二驱动机构包括在移动板的左右两侧对称设置的平行四边形机构12,平行四边形机构均位于同侧的内侧板外侧,所述内侧板上均开设有前后延伸的直通槽13,所述直通槽的后端均连通有往后上方倾斜的斜通槽14,所述平行四边形机构下方两铰接销轴均穿过同侧直通槽后与移动板侧部连接,所述平行四边形机构的后侧连杆的下端侧部均固定有后延连杆15,后延连杆的后端安装有用以嵌入斜通槽或直通槽上移动的导销16,所述平行四边形机构的上方连杆的前端之间安装U形的执行件,所述内侧板的上边沿均开设有执行件的下沉缺口17;所述外侧板的外侧部上均固连有挡边19;左右内侧板的顶部之间盖设有盖板20,盖板在执行件的下降位置进行让位。In the embodiment of the present invention, the second drive mechanism includes a
在本发明实施例中,所述内侧板与外侧板的后端侧之间均设置有张紧器21,所述张紧器均包括摆臂22,摆臂底端均安装张紧轮23,摆臂顶端均铰接在内侧板与外侧板之间,摆臂的侧部均安装有摆动手柄24,外侧板上均开设有摆动手柄穿出的弧形摆槽25,其中摆臂的侧部上开设沿弧形摆槽的径向延伸的直槽条26,摆动手柄左右延伸穿过直槽条且左右方向的自由度限定,所述弧形摆槽的圆心位于摆臂顶端铰接点且弧形摆槽的弧形边上圆周开设有若干个卡缺口27,用以摆动手柄卡入。通过调整所述的摆动手柄与卡缺口接触的位置从而对所述传送带进行张紧。In the embodiment of the present invention, a
一种配合物流输送的货箱自动码垛机器人的工作方法,按以下步骤进行:(1)码垛流程为:所述水平转台与前后滑架带动所述升降输送带水平转向与前后调节,箱式物料由柔性伸缩转向输送带56输送至所述升降输送带,所述水平转台与前后滑架提供一个水平旋转自由度与一个水平平移自由度,所述升降输送带提供一个竖直旋转的自由度,所述活动架提供一个水平旋转自由度与一个竖直旋转自由度,总计本设备共有五个自由度,通过控制转动角度与平移距离可将装卸货执行器移动至目标码垛位置,升降输送带上的箱式物料经过柔性输送带输送至装卸货执行器,输送带机构带动箱式物料往前运行越过执行件后至推料位置,当箱式物料运行至推料位置后,所有输送带暂停运行,移动板前移,后延连杆的导销由斜通槽进入直通槽,驱使平行四边形机构展开,执行件上升并向前移动推出箱式物料,推出物料后执行件返回初始位置并下降至输送带机构的上段输送带面之下,所有输送带继续运行,进行下一次码垛;本设备由箱底开始,一行接一行向上码垛,在集装箱最内侧的一面码垛完成后,移动架后退到下一面,继续一行接一行向上码垛,重复执行相同操作直至整箱码垛完成;(2)拆垛流程为:通过控制转动角度与平移距离可将装卸货执行器移动至目标拆垛位置,所有输送带反向运行,执行件上升并向前移动至待取物料位置,执行件上的真空吸盘吸住待取箱式物料,然后执行件返回初始位置并下降至输送带机构的上段输送带面之下,与此同时执行件拖动箱式物料至输送带机构上,后续由输送带机构往后输送,完成一次卸货;装卸货执行器从集装箱最外侧一面开始,一行接一行地向下拆垛,在集装箱最外侧的一面拆垛完成后,移动架前进到下一面继续拆垛,重复相同操作直至整箱拆垛完成。A working method of an automatic container palletizing robot that cooperates with logistics transportation. The material is conveyed to the lifting conveyor belt by the flexible telescopic
在本发明实施例中,所述的柔性伸缩转向输送带属于现有技术,现有市场均已存在不多赘述。In the embodiment of the present invention, the flexible telescopic steering conveyor belt belongs to the prior art, and the existing market already exists, so no more details will be given here.
在本发明另一实施例中,第二驱动机构不采用平行四边形机构,而是包括在移动板的左右两侧对称固连的取料侧板57,取料侧板穿过直通槽,U形的执行件的端部上固设有往下穿过取料侧板的竖直导杆58、升降导轨59,其中升降导轨底端安装有导销,导销用以嵌入直通槽下方新开设的导槽,导槽由后斜槽60与前直槽61组成,后斜槽朝着后下方倾斜延伸。In another embodiment of the present invention, the second drive mechanism does not use a parallelogram mechanism, but includes a material-feeding
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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