CN216460268U

CN216460268U - Man-machine combined sorting plate production line

Info

Publication number: CN216460268U
Application number: CN202122660165.XU
Authority: CN
Inventors: 李海全; 张凡; 牛金来
Original assignee: Nanjing Diding Numerical Control Technology Co ltd
Current assignee: Nanjing Diding Numerical Control Technology Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-05-10
Anticipated expiration: 2031-11-02

Abstract

The utility model discloses a man-machine combined plate sorting production line which comprises a manipulator (1), more than one specification plate sorting unit (2) and a plurality of sorting units, wherein each sorting unit comprises a sorting table (3) and a manual sorting table (4), the sorting tables (3) are positioned at the discharge end of plate processing equipment (5) in a use state, the manipulator (1) is used for transferring the specification plates on the sorting tables (3) to the specification plate sorting unit (2) and conveying the specification plate sorting unit (2) forwards, the manual sorting tables (4) are arranged on one sides, far away from the plate processing equipment (5), of the sorting tables (3), and the rest plates, ultra-small plates and special-shaped plates after being sorted by the ultra-large manipulator (1) on the sorting tables (3) are received and manually sorted. The utility model adopts a man-machine combined sorting system to replace the existing manual sorting process, improves the sorting efficiency after the plates are processed, reduces the sorting error rate and shortens the processing period of the plates.

Description

Man-machine combined sorting plate production line

Technical Field

The utility model relates to a man-machine combined plate sorting production line, and belongs to the technical field of plate processing equipment.

Background

In the woodworking industry and the furniture industry, the sorting link is very important for the production of customized furniture. Compared with the traditional furniture, the customized furniture has different specifications and styles, and the single piece blanking causes low utilization rate of the board and high production cost. At present, save manufacturing cost through improving the panel utilization ratio, its mode is: a certain amount of furniture plate parts ordered based on the same raw material and the same processing technology are gathered together for processing.

The processed plates have large plates, small plates and non-standard plates with different specifications, and the production cycle is influenced by the adoption of the traditional manual sorting method due to the fact that the plates are various in types and large in quantity. In addition, small and large plates cannot adapt to the production line sorting requirements of automated robots due to a variety of factors.

Disclosure of Invention

The utility model aims to provide a man-machine combined plate sorting production line, which solves the technical defect that the production cycle is influenced by low manual sorting efficiency and high sorting error rate in plate processing in the prior art.

In order to solve the problems, the technical scheme adopted by the utility model is as follows: man-machine combines letter sorting panel production line, including the manipulator, more than one specification board letter sorting unit and a plurality of letter sorting unit, the letter sorting unit includes letter sorting platform and manual sorting platform, the letter sorting platform is located panel processing equipment's discharge end department under the user state, a board of waiting to sort after being used for receiving panel processing equipment processing, the manipulator is used for on transferring on the specification board letter sorting unit and specification board letter sorting unit is carried forward with the specification board on the letter sorting bench, the manual sorting platform sets up the one side of keeping away from panel processing equipment at the letter sorting platform, receive the remaining super large board after the letter sorting bench is sorted by the manipulator, super small plate and special-shaped board and manual sorting. According to the utility model, the plates cut by the plate processing equipment are pushed to the time sorting table, the mechanical arm is adopted to sort the gauge plates and is placed on the gauge plate sorting unit for conveying, and the rest oversized plates, ultra-small plates and special-shaped plates which are not suitable for being conveyed by the gauge plate sorting unit are pushed to the manual sorting table for manual sorting.

As a further improvement of the utility model, the number of the sorting units is two, the two sorting units are arranged in parallel, and the mechanical arm and the specification board sorting unit are both positioned between the two sorting units. The utility model adopts two sorting units for sorting simultaneously, further improves the sorting efficiency of the plates and also considers the moving range of the manipulator.

As a further improvement of the utility model, the number of the specification plate sorting units is two, and the two specification plate sorting units are arranged in parallel and are arranged in parallel with the sorting units. The two specification plate sorting units are respectively used for conveying the specification plates sorted by the manipulator on the two sorting units, so that the specification plates are prevented from being stacked up and down during conveying, the conveying efficiency of the specification plates is improved, and the conveying quality of the specification plates is improved.

As a further improvement of the present invention, the specification plate sorting unit includes a holder on which the conveying roller is rotatably provided, a conveying roller mounted on the holder for driving the conveying roller to rotate, and a specification plate driving device for driving the conveying roller to rotate for driving the specification plate placed thereon by the robot to be conveyed forward. The specification plate driving device drives the conveying roller to rotate, and the manipulator places the specification plate on the conveying roller and conveys the specification plate forwards along with the rotation of the conveying roller.

As a further improvement of the utility model, the manual sorting table comprises a sorting rack, a conveyor belt and a sorting driving motor, wherein the conveyor belt is wound on the sorting rack and is driven by the sorting driving motor to horizontally drive and is used for conveying the ultra-large plates, the ultra-small plates and the special-shaped plates to be sorted. The sorting driving motor drives the conveying belt to convey, after the oversized plate, the ultra-small plate and the special-shaped plate on the sorting table are pushed onto the conveying belt, the conveying belt conveys the oversized plate, the ultra-small plate and the special-shaped plate, and the oversized plate, the ultra-small plate and the special-shaped plate can be manually sorted during conveying.

As a further improvement of the utility model, one end of the sorting table close to the manual sorting table is provided with a plate conveying transition device, the plate conveying transition device is detachably arranged on the sorting table, the upper surface of the plate conveying transition device and the upper surface of the sorting table are positioned on the same horizontal plane, the front end of the plate conveying transition device is provided with a groove, the bending radian of the groove is the same as that of a conveying belt at the end part of the sorting rack, the end part of the manual sorting table extends into the groove, a gap is reserved between the outer surface of the conveying belt and the inner wall of the groove, the upper surface of the conveying belt and the upper surface of the plate conveying transition device are positioned on the same horizontal plane, and in a use state, a plate to be sorted after being processed by plate processing equipment is pushed onto the sorting table, and the residual oversized plates, ultra-small plates and special-shaped plates on the sorting table are pushed onto the conveying transition device through the plate conveying transition device. The utility model is provided with the plate conveying transition device, so that the distance between the sorting table and the manual sorting table is reduced, and the ultra-small plates and the special-shaped plates can be smoothly conveyed from the sorting table to the manual sorting table.

As a further improvement of the utility model, the sorting device also comprises more than one backing plate supporting platform, the backing plate supporting platform is arranged at one side of the sorting unit and is used for placing the backing plate, and in a use state, the manipulator can grab the backing plate on the backing plate supporting platform and place the backing plate on the specification plate sorting unit. The utility model is provided with the backing plate supporting platform for placing the backing plate, the backing plate is placed on the specification plate sorting unit before the specification plate is placed on the specification plate sorting unit, the specification plate is supported by the backing plate, the specification plate is conveyed forwards along with the conveying of the backing plate, small plates are prevented from falling or being scratched from a crack, and the quality of the specification plate is further improved.

As a further improvement of the utility model, the base plate supporting platform adopts a hydraulic lifting platform, and the lifting of the hydraulic lifting platform is used for adjusting the height of the base plate supported by the hydraulic lifting platform. The base plate supporting table can be lifted up and down according to the number of the base plates when in use, so that the height of the uppermost base plate is moderate, and a manipulator can conveniently grab the base plates.

As a further improvement of the present invention, the number of the pad supporting tables is two, and the two pad supporting tables are respectively disposed at both sides of the sorting unit. The manipulator can respectively grab the backing plates from the two backing plate supporting tables and respectively place the backing plates on the two specification plate sorting units.

In conclusion, the beneficial effects of the utility model are as follows: the utility model adopts a man-machine combined sorting system to replace the existing manual sorting process, improves the sorting efficiency after the processing of the plates, reduces the sorting error rate and shortens the processing period of the plates.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the present invention in use.

Fig. 3 is a plan view of the present invention in use.

Fig. 4 is a left side view of the present invention in a use state.

Wherein: 1. a manipulator; 2. a specification board sorting unit; 3. a sorting table; 4. a manual sorting table; 5. panel processing equipment; 6. a support; 7. a conveying roller; 8. a sorting rack; 9. a conveyor belt; 10. a sorting drive motor; 11. a plate conveying transition device; 12. backing plate supporting bench.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings.

Example 1

The man-machine combined plate sorting production line shown in fig. 1 to 4 comprises a manipulator 1, more than one gauge plate sorting unit 2 and a plurality of sorting units, wherein each sorting unit comprises a sorting table 3 and a manual sorting table 4, the sorting table 3 is located at the discharge end of a plate processing device 5 in a use state and is used for receiving plates to be sorted after being processed by the plate processing device 5, the plate processing device 5 finishes processing the plates and pushes the plates to the sorting table 3, the manipulator 1 is used for transferring the gauge plates on the sorting table 3 to the gauge plate sorting unit 2 and conveying the gauge plate sorting unit 2 forwards, the manual sorting table 4 is arranged on one side, away from the plate processing device 5, of the sorting table 3 and is used for receiving the oversized plates, the undersized plates and the profiled plates which are left after being sorted by the manipulator 1 and manually sorting.

The quantity of letter sorting unit in this embodiment is two, two letter sorting unit parallel arrangement, and manipulator 1 and specification board letter sorting unit 2 all are located between two letter sorting units to manipulator 1 is located between specification board letter sorting unit 2 and panel processing equipment 5. The number of the specification board sorting units 2 is also two in the present embodiment, and two specification board sorting units 2 are arranged in parallel and arranged in parallel with the sorting units.

The specification board sorting unit 2 in the present embodiment includes a support 6, a conveying roller 7, and a specification board driving device (not shown in the figure), both ends of the conveying roller 7 are rotatably provided on the support 6 using bearings, the specification board driving device is installed on the support 6 for driving the conveying roller 7 to rotate, the conveying roller 7 is rotated for driving the specification board placed thereon by the robot arm 1 to be conveyed forward, the present embodiment is provided with a sprocket at one end of the conveying roller 7, and the chain wheels on all the conveying rollers 7 are connected by chains, the specification plate driving device of the utility model preferably adopts a driving motor, the output shaft of the driving motor is connected with one conveying roller 7, the driving motor drives the conveying roller 7 connected with the driving motor to rotate, all the conveying rollers 7 are driven to rotate through chains, the mechanical arm 1 grabs the specification plate and places the specification plate on the conveying rollers 7, and the specification plate is driven to convey forwards through the rotation of the conveying rollers 7.

The manual sorting table 4 comprises a sorting rack 8, a conveyor belt 9 and a sorting driving motor 10, wherein the conveyor belt 9 is wound on the sorting rack 8 and is driven by the sorting driving motor 10 to horizontally drive for conveying oversized boards, ultra-small boards and special-shaped boards to be sorted, a transmission shaft is respectively and rotatably arranged at the front end and the rear end of the sorting rack 8, the sorting driving motor 10 is arranged at one end of the sorting rack 8, an output shaft of the sorting driving motor 10 is connected with one transmission shaft, the conveyor belt 9 is wound around the two transmission shafts, and the sorting driving motor 10 drives the transmission shafts to rotate and is driven by the transmission shafts to convey the boards by the conveyor belt 9.

Example 2

The present embodiment is a further improvement on the basis of embodiment 1, compared with embodiment 1, in the present embodiment, a plate conveying transition device 11 is disposed at one end of the sorting table 3, which is close to the manual sorting table 4, the plate conveying transition device 11 is detachably mounted on the sorting table 3 by using a plurality of bolts, and the upper surface of the plate conveying transition device and the upper surface of the sorting table 3 are located on the same horizontal plane, a groove is disposed at the front end of the plate conveying transition device 11, the groove has the same curvature as that of the conveyor belt 9 at the end of the sorting frame 8, the end of the manual sorting table 4 extends into the groove, a gap is left between the outer surface of the conveyor belt 9 and the inner wall of the groove, the upper surface of the conveyor belt 9 and the upper surface of the plate conveying transition device 11 are located on the same horizontal plane, in a use state, a plate to be sorted after being processed by the plate processing device 5 is pushed onto the sorting table 3, the surplus super large board, super small board and the dysmorphism board on 3 of sorting platform are carried transition device 11 propelling movement to conveyer belt 9 through panel on, and this embodiment has reduced the distance between conveyer belt 9 and 3 tip of sorting platform owing to set up panel and has carried transition device 11, avoids making super small board or dysmorphism board drop downwards or block the continuation of follow-up super large board, super small board and dysmorphism board to carry owing to the distance is too big between the two. The structure of the rest of this embodiment is the same as that of embodiment 1, and embodiment 1 may be referred to specifically, and details are not repeated in this embodiment.

Example 3

The embodiment is a further improvement on the basis of the embodiment 2, compared with the embodiment 2, the embodiment is further provided with more than one pad supporting tables 12, the pad supporting tables 12 are symmetrically arranged on one side of the sorting unit and used for placing pads, and in a use state, the manipulator 1 can grab the pads on the pad supporting tables 12 and place the pads on the specification board sorting unit 2. In the present embodiment, the pad support platform 12 preferably employs a hydraulic lifting platform, and the lifting of the hydraulic lifting platform is used to adjust the height of the pad supported by the hydraulic lifting platform. The number of the backing plate supporting tables 12 in the embodiment is preferably set to be two, the two backing plate supporting tables 12 are respectively arranged on two sides of the sorting unit, when the mechanical arm 1 is used, each backing plate supporting table 12 is stacked with a slave backing plate from bottom to top, the mechanical arm 1 firstly picks the backing plate from the backing plate supporting table 12 and places the backing plate on the conveying roller 7 before placing the specification plate on the specification plate sorting unit 2, and then picks the specification plate from the sorting table 3 and places the specification plate on the backing plate so as to further facilitate the conveying of the specification plate.

Parts which are not specifically described in the above description are prior art or can be realized by the prior art. The specific embodiments of the present invention are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. That is, all equivalent changes and modifications made according to the contents of the claims of the present invention should be regarded as the technical scope of the present invention.

Claims

1. Man-machine combines letter sorting panel production line, its characterized in that: the plate sorting machine comprises a manipulator (1), more than one specification plate sorting unit (2) and a plurality of sorting units, each sorting unit comprises a sorting table (3) and a manual sorting table (4), each sorting table (3) is located at the discharge end of a plate machining device (5) in a use state and used for receiving plates to be sorted after being machined by the plate machining device (5), the manipulator (1) is used for transferring the specification plates on the sorting tables (3) to the specification plate sorting unit (2) and conveying the specification plate sorting unit (2) forwards, the manual sorting tables (4) are arranged on one sides, far away from the plate machining devices (5), of the sorting tables (3), and the rest plates, ultra-small plates and special plates after being sorted by the ultra-large manipulator (1) and manually sorted on the receiving sorting tables (3).

2. The human-machine combination sorting plate production line of claim 1, wherein: the quantity of letter sorting unit is two, two letter sorting unit parallel arrangement, and manipulator (1) and specification board letter sorting unit (2) all are located between two letter sorting units.

3. The human-machine combination sorting plate production line of claim 2, wherein: the number of the specification plate sorting units (2) is two, and the two specification plate sorting units (2) are arranged in parallel and are arranged in parallel with the sorting units.

4. The human-machine combination sorting plate production line of claim 3, wherein: the specification plate sorting unit (2) comprises a support (6), a conveying roller (7) and a specification plate driving device, wherein the conveying roller (7) is rotatably arranged on the support (6), the specification plate driving device is installed on the support (6) and used for driving the conveying roller (7) to rotate, and the conveying roller (7) rotates and is used for driving the specification plate placed on the conveying roller (7) by the manipulator (1) to convey forwards.

5. The human-machine combination sorting plate production line of claim 2, wherein: the manual sorting table (4) comprises a sorting rack (8), a conveying belt (9) and a sorting driving motor (10), wherein the conveying belt (9) is wound on the sorting rack (8) and is driven by the sorting driving motor (10) to horizontally transmit, and the conveying belt is used for conveying ultra-large plates, ultra-small plates and special-shaped plates to be sorted.

6. The human-computer combination sorting plate production line of claim 5, wherein: one end of the sorting table (3) close to the manual sorting table (4) is provided with a plate conveying transition device (11), the plate conveying transition device (11) is detachably mounted on the sorting table (3), the upper surface of the plate conveying transition device and the upper surface of the sorting table (3) are located on the same horizontal plane, the front end of the plate conveying transition device (11) is provided with a groove, the groove is the same as the bending radian of a conveying belt (9) at the end part of a sorting rack (8), the end part of the manual sorting table (4) extends into the groove, a gap is reserved between the outer surface of the conveying belt (9) and the inner wall of the groove, the upper surface of the conveying belt (9) and the upper surface of the plate conveying transition device (11) are located on the same horizontal plane, in a use state, a plate to be sorted after being processed by plate processing equipment (5) is pushed to the sorting table (3), and residual plates on the oversized sorting table (3), The ultra-small plate and the special-shaped plate are pushed to a conveying belt (9) through a plate conveying transition device (11).

7. The human-machine combination sorting plate production line according to any one of claims 1 to 6, wherein: the sorting machine further comprises more than one backing plate supporting platform (12), wherein the backing plate supporting platforms (12) are arranged on one side of the sorting unit and used for placing backing plates, and in a use state, the manipulator (1) can grab the backing plates on the backing plate supporting platforms (12) and place the backing plates on the specification plate sorting unit (2).

8. The human-machine combination sorting plate production line of claim 7, wherein: the base plate supporting platform (12) adopts a hydraulic lifting platform, and the lifting of the hydraulic lifting platform is used for adjusting the height of the base plate supported by the hydraulic lifting platform.

9. The human-machine combination sorting plate production line of claim 7, wherein: the number of the backing plate supporting platforms (12) is two, and the two backing plate supporting platforms (12) are respectively arranged on two sides of the sorting unit.