CN216970854U - Brake disc processing production line - Google Patents
Brake disc processing production line Download PDFInfo
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- CN216970854U CN216970854U CN202220911027.6U CN202220911027U CN216970854U CN 216970854 U CN216970854 U CN 216970854U CN 202220911027 U CN202220911027 U CN 202220911027U CN 216970854 U CN216970854 U CN 216970854U
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- track frame
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000003754 machining Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 238000010009 beating Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 6
- 230000002349 favourable effect Effects 0.000 abstract 2
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000002612 cardiopulmonary effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The invention relates to a brake disc machining production line which comprises a machining machine tool, a track frame, a receiving material tray, a marking device and a feeding device, wherein the track frame, the receiving material tray, the marking device and the feeding device are arranged around the machining machine tool, a feeding hole and a discharging hole are formed in two ends of the machining machine tool, at least two machining machine tools are arranged on the machining machine tool, the receiving material trays are arranged at the feeding hole and the discharging hole respectively, the marking device comprises a side marking device and an upper marking device, the side marking device and the upper marking device are respectively arranged at the discharging holes of different machining machine tools, and the feeding device is arranged at the feeding hole of the machining machine tool. The equipment provided by the invention has high automation degree, reduces the labor intensity of workers, can improve the production efficiency and the product percent of pass, is favorable for improving the production capacity of enterprises and reducing the enterprise cost, and is favorable for the continuous and healthy development of the enterprises.
Description
Technical Field
The invention relates to the technical field of brake discs, in particular to a brake disc processing production line.
Background
Currently, in the brake disc production industry, manual feeding and discharging are generally adopted in the brake disc finish machining link. When the finish machining brake disc, at present many enterprises still do not carry out smoke and dust centralized processing, can produce many iron powders at the finish machining in-process, the workman is in the environment of this kind of high dust for a long time, can seriously harm workman's cardiopulmonary health, adopt the manual work to put the piece simultaneously and get the piece, long-time high frequency degree operation, lead to the workman very tired, still can lead to the incident when serious, this kind of traditional production and processing mode, low in production efficiency, the recruitment is with high costs, can lead to the enterprise hardly win in fierce market competition.
Disclosure of Invention
Aiming at the defects in the prior art, the invention discloses a brake disc machining production line which is high in automation degree, reduces the labor intensity of workers, can improve the production efficiency and the product percent of pass, is beneficial to improving the production capacity of enterprises, reduces the enterprise cost and is beneficial to the sustainable and healthy development of the enterprises.
The invention is realized by the following technical scheme:
a brake disc machining production line comprises a machine tool, a track frame, a receiving material tray, a marking device and a feeding device, wherein the track frame, the receiving material tray, the marking device and the feeding device are arranged around the machine tool in a rotating mode, a feeding hole and a discharging hole are formed in two ends of the machine tool, the machine tool is at least provided with two machine tools, the receiving material tray is arranged at the feeding hole and the discharging hole, the marking device comprises a side marking device and an upper marking device, the side marking device and the upper marking device are respectively arranged at the discharging holes of different machine tools, and the feeding device is arranged at the feeding hole of the machine tool;
the track frame comprises a support column, the support column is arranged on the side face of the processing machine tool, the lower end of the support column is fixed on the ground, an X-direction track frame is fixed at the upper end of the support column, the X-direction track frame is connected with a Y-direction track frame in a sliding mode, the Y-direction track frame is connected with a Z-direction sleeve in a sliding mode, a Z-direction track frame is arranged in the Z-direction sleeve in a sliding mode, a first electric clamping jaw is arranged at the lower end of the Z-direction track frame, and the track frame is arranged at a feeding port and a discharging port of the processing machine tool;
the receiving material trays are provided with two material trays, one material tray is a raw material tray and is arranged on the side surface of the feeding hole, and the other material tray is a finished material tray and is arranged on the side surface of the discharging hole;
two kinds of mark devices of beating are all including being used for stretching into to the inside flange subassembly of machine tool, the mark subassembly of beating of sending the dish subassembly and being used for beating of conveying brake disc, and wherein, the side is beaten the mark device and is added the lifting subassembly that is used for lifting brake disc.
Preferably, loading attachment includes the support frame, and the one end of support frame is located the machine tool outside, and inside its other end stretched into the machine tool, the last rotation of support frame installed the material loading roller, set up the chain between the material loading roller and carry out power transmission, be provided with on the support frame and be used for driving chain pivoted servo motor one.
Preferably, the two marking devices both comprise a supporting underframe, the receiving disc assembly and the feeding disc assembly are arranged on the supporting underframe, the receiving disc assembly comprises a bottom plate, the bottom plate is slidably mounted on the supporting underframe, receiving rollers are rotatably mounted on the upper surface of the bottom plate, chains are arranged between the receiving rollers for power transmission, and a servo motor II for driving the chains to rotate is arranged on the supporting underframe; send a set subassembly to link up the flange subassembly setting, send a set subassembly to include the support channel-section steel, support the channel-section steel and fix on supporting the chassis, support to rotate between the channel-section steel and be provided with the feed roll, set up the chain between the feed roll and carry out power transmission, be provided with on the support chassis and be used for driving chain pivoted servo motor three.
Preferably, the marking assembly comprises an upper marking assembly and a side marking assembly, the upper marking assembly is used for marking the upper surface of the brake disc and comprises a first vertical mounting plate, a first vertical moving plate and an upper marking machine, the first vertical mounting plate is fixed on the supporting underframe, the first vertical moving plate is slidably mounted on the first vertical moving plate, and the upper marking machine is slidably mounted above the first vertical moving plate; the side marking assembly is used for marking the side face of the brake disc and comprises a supporting bottom plate and a side marking machine, the supporting bottom plate is horizontally fixed on a supporting column, and the side marking machine is slidably mounted on the upper surface of the supporting bottom plate.
Preferably, the lifting assembly comprises a second vertical moving plate, a second vertical mounting plate and a second electric clamping jaw, the second electric clamping jaw is fixed on the second vertical moving plate, and the second vertical moving plate is slidably mounted on the second vertical mounting plate.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the production line has high automation degree, can realize automatic feeding and discharging of brake discs in each process, greatly reduces the labor intensity of workers, reduces the enterprise operation cost, can improve the production efficiency and the product percent of pass, has high finished product quality and few defective products, reduces the enterprise cost, and is beneficial to the continuous and healthy development of enterprises;
2. through track frame and electronic jack catch one and cooperate, electronic jack catch one can be in three-dimensional space free motion, realizes that the fixed point snatchs and place the brake disc, through setting up loading attachment, cooperates electronic jack catch one, realizes the automatic feeding of brake disc, beats the mark device through setting up, cooperates electronic jack catch one, realizes the automation of brake disc and beats mark and unloading, and each process all can realize automated production, greatly reduced staff's intensity of labour.
Drawings
FIG. 1 is a diagram of the practical application of the present invention in a plant;
FIG. 2 is a schematic view highlighting the track frame structure;
FIG. 3 is a schematic structural view of the flange assembly;
FIG. 4 is a schematic structural view of a feed assembly;
FIG. 5 is a schematic structural view of the upper marking assembly;
FIG. 6 is a schematic structural view of a side marking assembly;
FIG. 7 is a schematic illustration of the structure of the lift assembly;
FIG. 8 is a schematic structural view of a feeding device;
FIG. 9 is a schematic structural view of a side marking device;
fig. 10 is a schematic structural view of the upper marking device.
In the figure, 1, a processing machine; 2. a support pillar; 3. an X-direction track frame; 4. a Y-direction track frame; 5. a Z-direction track frame; 6. a Z-direction sleeve; 7. a first electric claw; 8. a raw material disc; 9. a material forming plate; 10. a base plate; 11. a receiving roller; 12. supporting channel steel; 13. a feed roller; 14. a first vertical mounting plate; 15. vertically moving a first plate; 16. marking a machine; 17. a support base plate; 18. side marking machine; 19. a second vertical moving plate; 20. a second vertical mounting plate; 21. a second electric clamping jaw; 22. a support chassis; 23. a first cylinder; 24. a second air cylinder; 25. a third air cylinder; 26. a first baffle plate; 27. and a second baffle plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1-10, a brake disc processing production line includes a processing machine tool 1, in this embodiment, 4 processing machine tools 1 are taken as an example for illustration, the 4 processing machine tools 1 are distributed in a workshop in a grid shape, a track frame is arranged around the processing machine tool 1, an X-direction track frame 3, a Y-direction track frame 4 and a Z-direction track frame 5 are arranged on the track frame, wherein an electric clamping jaw I7 is arranged at the bottom of the Z-direction track frame 5, a feed inlet and a discharge outlet are arranged at two ends of the processing machine tool 1, a receiving tray is arranged on the side surfaces of the feed inlet and the discharge outlet and used for storing a brake disc, a feeding device is arranged at the feed inlet, a marking device is arranged at the discharge outlet and comprises an upper marking device and a side marking device, the upper marking device and the side marking device are respectively arranged at the discharge outlets of different processing machine tools 1, through the arrangement of the track frame, realize the motion of electronic jack catch 7 in three-dimensional space for snatch and place the brake disc, loading attachment is used for transporting the brake disc machine tool 1 inside and processes, goes up to beat and marks the upper surface that the device is used for beating the brake disc after processing and marks, and the side is beaten the mark device and is used for beating the side of the brake disc after processing and marks.
Referring to fig. 1 and 2, the receiving tray comprises a raw material tray 8 and a finished material tray 9, the raw material tray 8 is used for containing an unprocessed brake disc, the finished material tray 9 is used for containing the brake disc after marking is finished, the rail frame comprises a support column 2, the support column 2 is arranged on the side surface of the processing machine tool 1, the lower end of the support column 2 is fixed on the ground, an X-direction rail frame 3 is fixed at the upper end of the support column 2, a Y-direction rail frame 4 is connected onto the X-direction rail frame 3 in a sliding manner, a Z-direction sleeve 6 is connected onto the Y-direction rail frame 4 in a sliding manner, a Z-direction rail frame 5 is arranged inside the Z-direction sleeve 6 in a sliding manner, the Z-direction rail frame 5 can lift up and down in the Z-direction sleeve 6, and an electric clamping jaw I7 is fixed at the bottom of the Z-direction rail frame 5, wherein the movement of the electric clamping jaw I7 in a three-dimensional space can be realized through the three-axis matching of the X-direction rail frame 3, the Y-direction rail frame 4 and the Z-direction rail frame 5, the function of fixed point snatching and placing the brake disc is realized.
Referring to fig. 1 and 3, the flange assembly is arranged on a supporting base frame 22, the flange assembly comprises a base plate 10, a material receiving roller 11 and a first servo motor, the base plate 10 is slidably mounted on the supporting base frame 22, a first cylinder 23 is arranged on the supporting base frame 22, the tail end of the first cylinder 23 is fixed on the supporting base frame 22, the head end of the first cylinder 23 is fixed on the lower surface of the base plate 10, the base plate 10 is driven to advance and retreat by the telescopic driving of the first cylinder 23, the material receiving roller 11 is rotatably mounted on the upper surface of the base plate 10, power transmission is performed between the material receiving rollers 11 through chains, the first servo motor is fixed on the supporting base frame 22, the material receiving roller 11 is driven to rotate by the servo motor, and a brake disc is conveyed.
Referring to fig. 3, further, a first baffle 26 is fixedly arranged on the inner end of the bottom plate 10, and the upper end of the first baffle 26 protrudes out of the material receiving roller 11 to prevent the brake disc from sliding off the material receiving roller 11.
Referring to fig. 1 and 4, send a set subassembly linking flange subassembly to set up, send a set subassembly including supporting channel-section steel 12, support channel-section steel 12 and fix on supporting chassis 22, support channel-section steel 12 and directly rotate and install feed roll 13, feed roll 13 links up and connects material roller 11, carries out power transmission through the chain between each feed roll 13, is provided with servo motor two on the support chassis 22, drives feed roll 13 through servo motor two and rotates, conveying brake disc.
Referring to fig. 4, further, a second baffle 27 is arranged on the support chassis 22, the second baffle 27 is located at the outermost end of the disc feeding assembly, and the upper end of the second baffle protrudes out of the feeding roller 13 to prevent the brake disc from sliding off the feeding roller 13.
Referring to fig. 1 and 5, go up and beat the mark subassembly and include vertical mounting panel one 14, vertical mounting panel one 14 is fixed in the side of supporting chassis 22, slidable mounting has vertical movable plate one 15 that is the right angle shape on vertical mounting panel one 14, vertical movable plate one 15 includes a horizontal plane and a vertical plane, the top at the vertical plane is fixed to the horizontal plane, the vertical plane passes through lead screw slidable mounting on the lateral surface of vertical mounting panel one 14, install marking machine 16 and cylinder two 24 on the horizontal plane, go up marking machine 16 slidable mounting on the horizontal plane, the tail end of cylinder two 24 is fixed on the horizontal plane, on marking machine 16 is fixed to the head of cylinder two 24, flexible drive marking machine 16 business turn over through cylinder two 24, the realization is beaten the mark to the brake disc upper surface.
Referring to fig. 1 and 6, the side marking assembly comprises a supporting bottom plate 17, the supporting bottom plate 17 is horizontally fixed on a supporting column 2, a side marking machine 18 and a cylinder III 25 are installed on the supporting bottom plate 17, the side marking machine 18 is slidably installed on the supporting bottom plate 17, the tail of the cylinder III 25 is fixed on the supporting bottom plate 17, the head of the cylinder III 25 is fixed on the side marking machine 18, the side marking machine 18 is driven to move forward and backward through the expansion of the cylinder III 25, and marking on the side surface of the brake disc is achieved.
Referring to fig. 1 and 7, the lifting subassembly includes vertical moving plate two 19, vertical mounting panel two 20 and electronic jack catch two 21, vertical mounting panel two 20 is fixed on X is to track frame 3, vertical moving plate two 19 passes through lead screw slidable mounting on vertical mounting panel two 20, vertical moving plate two 19 is right angle shape equally, including a horizontal plane and a vertical plane, vertical plane slidable mounting is on vertical moving plate two 19, the horizontal plane sets up the below at the vertical plane, electronic jack catch two 21 rotates and installs below the horizontal plane, the horizontal plane top is provided with servo motor three, servo motor three rotates through belt drive electronic jack catch two 21.
Referring to fig. 1 and 8, the feeding device comprises a supporting bottom frame 22, a disc receiving assembly and a disc conveying assembly, when the feeding device works, firstly, a brake disc on a raw material disc 8 is grabbed onto the disc conveying assembly by an electric clamping jaw I7, then, the disc conveying assembly conveys the brake disc onto the disc receiving assembly, the disc receiving assembly extends into a processing machine tool 1, and the brake disc is processed by a processing machining machine.
Referring to fig. 1 and 9, the side marking device comprises a supporting bottom frame 22, a receiving disc assembly, a disc feeding assembly, a lifting assembly and a side marking assembly, and during work, after a brake disc is machined by a machining machine tool 1, the receiving disc assembly extends into the machining machine tool 1 to accept the brake disc, then the receiving disc assembly conveys the brake disc to the disc feeding assembly, the disc feeding assembly conveys the brake disc to the position of the side marking assembly and stops, then the brake disc is lifted by the lifting assembly, the side marking assembly marks the side surface of the brake disc, after marking is completed, the lifting assembly places the brake disc on the disc feeding assembly, the brake disc is conveyed forwards for a distance continuously, then the electric clamping jaw I7 grabs the brake disc, and the brake disc is placed on a material forming disc 9.
Referring to fig. 1 and 10, go up and beat the mark device by supporting chassis 22, the flange subassembly, send the dish subassembly and go up to beat the mark subassembly and constitute, in operation, treat that machine tool 1 accomplishes the processing to the brake disc after, the flange subassembly stretches into machine tool 1 inside and accepts the brake disc, later the flange subassembly transports the brake disc to send the dish subassembly on, send the dish subassembly to transport the brake disc and beat the position of mark subassembly and stop, go up marking machine 16 and correspondingly move to the top of brake disc, mark the upper surface of brake disc, beat the mark after the mark is accomplished, go up and beat the mark subassembly and withdraw to the initial position, the brake disc continues to transport one section distance forward, later snatch the brake disc by electric jack catch one 7, put on the charging tray 9 can.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (5)
1. The utility model provides a brake disc processing lines which characterized in that: the automatic marking machine comprises a processing machine tool (1), a track frame, a receiving material tray, a marking device and a feeding device, wherein the track frame, the receiving material tray, the marking device and the feeding device are arranged around the processing machine tool (1) in an installing and rotating mode, a feeding hole and a discharging hole are formed in the two ends of the processing machine tool (1), the processing machine tool (1) is at least provided with two receiving material trays, the marking device comprises a side marking device and an upper marking device, the side marking device and the upper marking device are respectively arranged at the discharging holes of different processing machine tools (1), and the feeding device is arranged at the feeding hole of the processing machine tool (1);
the track frame comprises a support column (2), the support column (2) is arranged on the side face of the processing machine tool (1), the lower end of the support column (2) is fixed on the ground, an X-direction track frame (3) is fixed at the upper end of the support column (2), an Y-direction track frame (4) is connected onto the X-direction track frame (3) in a sliding manner, a Z-direction sleeve (6) is connected onto the Y-direction track frame (4) in a sliding manner, a Z-direction track frame (5) is arranged inside the Z-direction sleeve (6) in a sliding manner, an electric clamping jaw I (7) is arranged at the lower end of the Z-direction track frame (5), and track frames are arranged at a feed inlet and a discharge outlet of the processing machine tool (1);
the receiving material trays are provided with two material trays, one is a raw material tray (8) arranged on the side surface of the feeding hole, and the other is a finished material tray (9) arranged on the side surface of the discharging hole;
two kinds of mark devices and loading attachment are all including supporting chassis (22), flange subassembly and sending a set subassembly, and the flange subassembly all sets up on supporting chassis (22) with sending a set subassembly, and wherein two kinds of mark devices are beaten and are all add the mark subassembly of beating that is used for beating the mark, and the side is beaten and is marked the device and add the lifting subassembly that is used for lifting brake disc.
2. The brake disc machining production line of claim 1, characterized in that: the flange subassembly includes bottom plate (10), and bottom plate (10) slidable mounting rotates on supporting chassis (22) on bottom plate (10) upper surface and installs and connect material roller (11), connects to set up the chain between material roller (11) and carries out power transmission, be provided with on supporting chassis (22) and be used for driving chain pivoted servo motor one.
3. The brake disc machining production line of claim 1, characterized in that: send a set subassembly and link up flange subassembly setting, send a set subassembly including supporting channel-section steel (12), support channel-section steel (12) and fix on supporting chassis (22), it is provided with feed roll (13) to rotate between supporting channel-section steel (12), sets up the chain between feed roll (13) and carries out power transmission, be provided with on supporting chassis (22) and be used for driving chain pivoted servo motor two.
4. The brake disc machining production line of claim 1, characterized in that: the marking assembly comprises an upper marking assembly and a side marking assembly, the upper marking assembly comprises a first vertical mounting plate (14), a first vertical moving plate (15) and an upper marking machine (16), the first vertical mounting plate (14) is fixed on a supporting underframe (22), the first vertical moving plate (15) is slidably mounted on the first vertical moving plate (15), and the upper marking machine (16) is slidably mounted above the first vertical moving plate (15); the side marking assembly comprises a supporting bottom plate (17) and a side marking machine (18), the supporting bottom plate (17) is horizontally fixed on the supporting column (2), and the side marking machine (18) is slidably mounted on the upper surface of the supporting bottom plate (17).
5. The brake disc machining production line of claim 1, characterized in that: the lifting assembly comprises a second vertical moving plate (19), a second vertical mounting plate (20) and a second electric clamping jaw (21) for clamping the brake disc, the second electric clamping jaw (21) is fixed on the second vertical moving plate (19), and the second vertical moving plate (19) is slidably mounted on the second vertical mounting plate (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220911027.6U CN216970854U (en) | 2022-04-20 | 2022-04-20 | Brake disc processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220911027.6U CN216970854U (en) | 2022-04-20 | 2022-04-20 | Brake disc processing production line |
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| Publication Number | Publication Date |
|---|---|
| CN216970854U true CN216970854U (en) | 2022-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220911027.6U Active CN216970854U (en) | 2022-04-20 | 2022-04-20 | Brake disc processing production line |
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| Country | Link |
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| CN (1) | CN216970854U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114988008A (en) * | 2022-04-20 | 2022-09-02 | 龙口市汇欣达智能科技有限公司 | Brake disc processing production line |
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2022
- 2022-04-20 CN CN202220911027.6U patent/CN216970854U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114988008A (en) * | 2022-04-20 | 2022-09-02 | 龙口市汇欣达智能科技有限公司 | Brake disc processing production line |
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