[ Utility model ] content
The utility model aims at overcoming the defects of the prior art and providing a furniture board streamlined production line.
In order to solve the technical problem, the utility model adopts the following technical scheme:
a furniture board streamlined production line is provided with a cutting section, a sealing section and a drilling section in sequence along a production process; the cutting section comprises a cutting unit, a first conveying roller set and a second conveying roller set, wherein the first conveying roller set and the second conveying roller set are respectively arranged at the front end and the rear end of the cutting unit; the edge sealing section comprises a third conveying roller group, a first edge sealing machine, a fourth conveying roller group, a second edge sealing machine, a fifth conveying roller group and a sixth conveying roller group, the front end and the rear end of the first edge sealing machine are respectively connected with the third conveying roller group and the fourth conveying roller group, the front end and the rear end of the second edge sealing machine are respectively connected with the fourth conveying roller group and the fifth conveying roller group, the third conveying roller group, the fourth conveying roller group and the fifth conveying roller group form an edge sealing conveying roller path, the first edge sealing machine and the second edge sealing machine are respectively arranged on two sides of the edge sealing conveying roller path, and the front end and the rear end of the sixth conveying roller group are respectively connected with the fifth conveying roller group and the third conveying roller group to change the direction of plates sent out from the edge sealing conveying roller path by 90 degrees and send the plates into the edge sealing conveying roller path again; the drilling section comprises a drilling unit, a drilling input roller way and a drilling output roller way, wherein the drilling input roller way and the drilling output roller way are arranged at the front end and the rear end of the drilling unit.
In a further improvement scheme, a material preparing section is further arranged at the front end of the material opening section, the material preparing section comprises a material preparing area, and a material preparing manipulator which can be used for feeding is arranged on one side of the material preparing area.
In a further improvement, a first feeding manipulator is arranged between the second conveying roller group and the third conveying roller group and is used for conveying the plate which is positioned on the second conveying roller group and completes the cutting to the third conveying roller group.
In a further improvement, the third conveying roller group and the fourth conveying roller group are respectively provided with an inclined roller group for guiding the plate on the third conveying roller group to the front ends of the sides of the first edge bonding machine and the second edge bonding machine.
In a further improvement, the sixth conveying roller group is a n-shaped or inverted n-shaped conveying roller way, two vertical end portions of the sixth conveying roller group are respectively connected with the front end of the third conveying roller group and the rear end of the fifth conveying roller group, and a 90-degree rotary transposition table is connected between the sixth conveying roller group and the fifth conveying roller group.
In further improvement, the back end of the edge sealing section is also provided with a bearing roller set connected with the drilling section and a shunt roller set connected with the bearing roller set and the drilling input roller table, and a second feeding manipulator is arranged between the edge sealing section and the bearing roller set and used for conveying the plate positioned on the edge sealing section and subjected to edge sealing all around to the bearing roller set.
In a further improvement, the drilling section comprises a plurality of drilling units, drilling input roller ways and drilling output roller ways which are correspondingly arranged at the front end and the rear end of each drilling unit, and the shunt roller group is connected with each drilling input roller way and shunts the plates to the drilling input roller ways.
In a further improvement, an inclined roller group is arranged on the drilling input roller way and guides the plate on the drilling input roller way to the front end of the side of the drilling unit.
In further improvement, the front end side of the third conveying roller group is provided with a transfer area, a book frame is arranged in the transfer area, one side of the transfer area is provided with a first transfer mechanical arm, the first transfer mechanical arm is used for transferring plates on the second conveying roller group into the transfer area to prevent the second conveying roller group from being overstocked, and the book frame is a frame body of a specific multilayer storage frame.
In further improvement scheme, the side of accepting the roller set is equipped with the drilling and transports the region, transports the region at the drilling and is equipped with books frame, second material loading manipulator is used for shifting the plate on the banding section afterbody to the drilling and transports the region in order to prevent the banding section overstock, books frame is the support body of specific multilayer storage rack.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses to open the material section, the banding section, the drilling section is by preceding to establishing ties after to, automatic feeding has been realized, automatic material cutting, automatic banding, the full automatic handling process of plate of automatic drilling and automatic unloading, and improve original production technology, through the cooperation of banding conveying roller way and sixth conveying roller way, and set up in first bag sealer and the second bag sealer of locating banding conveying roller way both sides separately, disposable four sides banding in the circulation in-process of the plate answer formula has been realized, the process time shortens greatly, it speeds up greatly to produce the line production speed, the production efficiency is promoted by a wide margin, energy utilization obtains promoting by a wide margin, product defective rate greatly reduced.
The invention will be described in further detail with reference to the following detailed description and accompanying drawings:
[ detailed description ] embodiments
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
The orientation shown in the drawings is not to be considered as limiting the scope of the invention, but merely as a reference to the preferred embodiments, changes in position or addition of numbers or structural simplifications may be made to the product parts shown in the drawings.
The relation of "connected" in the specification and "connected" between the components shown in the drawings may be understood as fixedly connected or detachably connected or integrally connected; the connecting elements can be directly connected or connected through an intermediate medium, and persons skilled in the art can understand the connecting relation according to specific conditions, and can use the connecting elements in a screwed connection or riveting connection or welding connection or clamping connection or embedding connection mode to replace different embodiments in a proper mode.
The terms of orientation of the upper, lower, left, right, top, bottom, etc., described in the specification and shown in the drawings, may be brought into direct contact or into contact with each other through another feature; above may be directly above and obliquely above, or it simply means above the other; other orientations may be understood by analogy.
The material for manufacturing the solid-shaped component shown in the specification and the drawings can be a metal material or a non-metal material or other composite materials; the machining processes used for components having solid shapes can be stamping, forging, casting, wire cutting, laser cutting, casting, injection molding, digital milling, three-dimensional printing, machining, and the like; one skilled in the art can select the materials and the manufacturing process adaptively or in combination according to different processing conditions, cost and precision.
The utility model relates to a furniture board streamlined production line, as shown in fig. 1 to 5, a material opening section 100, an edge sealing section 200 and a drilling section 300 are arranged in sequence along the production process; the front end of the material opening section 100 is further provided with a material preparing section 400, the material preparing section 400 comprises a material preparing area 40, and one side of the material preparing area 40 is provided with a material preparing manipulator used for feeding; the cutting section 100 comprises a cutting unit 10, and a first conveying roller group 11 and a second conveying roller group 12 which are respectively arranged at the front end and the rear end of the cutting unit 10; the edge sealing section 200 comprises a third conveying roller group 21, a first edge sealing machine 22, a fourth conveying roller group 23, a second edge sealing machine 24, a fifth conveying roller group 25 and a sixth conveying roller group 26, wherein the front end and the rear end of the first edge sealing machine 22 are respectively connected with the third conveying roller group 21 and the fourth conveying roller group 23, the front end and the rear end of the second edge sealing machine 24 are respectively connected with the fourth conveying roller group 23 and the fifth conveying roller group 25, the third conveying roller group 21, the fourth conveying roller group 23 and the fifth conveying roller group 25 form an edge sealing conveying roller path, the first edge sealing machine 22 and the second edge sealing machine 24 are respectively arranged on two sides of the edge sealing conveying roller path, and the front end and the rear end of the sixth conveying roller group 26 are respectively connected with the fifth conveying roller group 25 and the third conveying roller group 21 to change the direction of a plate sent out from the edge sealing conveying roller path by 90 degrees and send the plate into the edge sealing conveying roller path again; the drilling section 300 includes a drilling unit 31, and a drilling input roller table 32 and a drilling output roller table 33 which are disposed at the front end and the rear end of the drilling unit 31.
The specific procedures are as follows: a worker firstly uses a forklift to convey plates to a material preparation section 400, a material preparation manipulator unloads the plates on the forklift and stacks the plates in a material preparation area 40, the material preparation manipulator can also feed the prefabricated plates in the material preparation area 40 onto a first conveying roller group 11, the plates enter a material cutting unit 10 through the first conveying roller group 11, and the plates enter a second conveying roller group 12 after being cut by the material cutting unit 10; then, the plate enters the edge sealing conveying roller path of the edge sealing section 200 through the second conveying roller group 12, because the first edge bonding machine 22 and the second edge bonding machine 24 are respectively arranged at two sides of the edge bonding conveying roller path, two sides of the plate along the conveying direction in the edge bonding conveying roller path are subjected to edge bonding, and then the plate enters the edge bonding conveying roller path again after being reversed by the sixth conveying roller group 26, the other two sides of the plate are sealed, in general, the plate seals the short side first and then seals the long side, the plate through groove is grooved on the edge sealing machine set, other slotting machines are drilled on six sides, plates need to be completely close to the edge when entering the edge bonding machine and cannot enter the edge bonding machine in an inclined mode, the edge bonding efficiency and quality are affected, therefore, the third conveying roller group 21 and the fourth conveying roller group 23 are respectively provided with an inclined roller group for guiding the plate members thereon to the front ends of the sides of the first edge bonding machine 22 and the second edge bonding machine 24; after the peripheral edge sealing is finished, the plate enters a drilling section 300, enters a drilling unit 31 through a drilling input roller way 32, passes through a drilling output roller way 33 after the drilling is finished, and is then blanked, so that a series of plate processing procedures are finished.
The utility model discloses to open the material section 100, the banding section 200, drilling section 300 is by preceding to the back series connection, automatic feeding has been realized, automatic material is opened, automatic banding, the full automatic handling process of plate of automatic drilling and automatic unloading, and improve original production technology, through banding conveying roller way and sixth conveying roller way 26's cooperation, and set up in first bag sealer 22 and the second bag sealer 24 of locating banding conveying roller way both sides separately, disposable four sides banding in the circulation in-process of plate answer formula has been realized, the process time is shortened greatly, production line production speed accelerates greatly, the production efficiency is promoted by a wide margin, energy utilization obtains promoting by a wide margin, product defective rate greatly reduced.
In the embodiment, as shown in fig. 1 and 3, a first feeding manipulator 50 is arranged between the second conveying roller group 12 and the third conveying roller group 21, and is used for feeding the plate pieces which are positioned on the second conveying roller group 12 and subjected to cutting to the third conveying roller group 21, and simultaneously feeding the cut waste materials to a designated area or a designated conveying roller way beside the third conveying roller group.
In the embodiment, as shown in fig. 1 and 4, the third and fourth conveying roller sets 21 and 23 are respectively provided with an inclined roller set for guiding the plate members thereon to the side front ends of the first and second edge sealers 22 and 24.
In the embodiment, as shown in fig. 1 and 4, the sixth conveying roller group 26 is a "pi" type or an inverted "pi" type conveying roller way, two vertical ends of which are respectively connected to the front end of the third conveying roller group 21 and the rear end of the fifth conveying roller group 25, and a 90 ° rotary index table is connected between the sixth conveying roller group and the fifth conveying roller group 25.
In the embodiment, as shown in fig. 1 and 5, a receiving roller set 60 connected to the drilling section 300 and a splitting roller set 70 connecting the receiving roller set 60 and the drilling input roller table 32 are further disposed at the rear end of the edge sealing section 200, and a second feeding manipulator 71 is disposed between the edge sealing section 200 and the receiving roller set 60 and is used for feeding a plate, which is located on the edge sealing section 200 and has been subjected to the peripheral edge sealing, onto the receiving roller set 60.
In an embodiment, as shown in fig. 1 and 5, the drilling section 300 includes a plurality of drilling units 31, and a drilling input roller table 32 and a drilling output roller table 33 which are correspondingly disposed at the front end and the rear end of each drilling unit 31, and the shunt roller group 70 is connected to each drilling input roller table 32 and shunts the plate members to the drilling input roller table 32.
In an embodiment, as shown in fig. 1 and 5, an inclined roller set is provided on the drilling input roller table 32 to guide the plate thereon to the front end of the side of the drilling unit 31, so that the plate is completely close to the side before entering the drilling unit 31 to realize side positioning.
In actual work, the rear end edge sealing and the opening speed are slow, and the front end material opening speed is too fast, so that the overstocking of the opened plates is required to be prevented, the overall processing rhythm is required to be balanced, in the embodiment, as shown in fig. 1 and 3, a transfer area 90 is arranged on the front end side of the third conveying roller group 21, a book rack 91 is arranged in the transfer area 90, a first transfer manipulator 92 is arranged on one side of the transfer area 90, the first transfer manipulator 92 is used for transferring the plates on the second conveying roller group 12 to the transfer area 90 so as to prevent the overstocking of the second conveying roller group 12, and the book rack 91 is a rack body of a specific multilayer storage rack.
Similarly, in order to prevent the rear end from being too slow in opening the holes and the front end from being processed faster and preventing the plates from being overstocked, in an embodiment, as shown in fig. 1 and 4, a drilling transfer area 80 is provided at the side of the receiving roller set, a book shelf 81 is provided in the drilling transfer area 80, the second feeding manipulator 71 can transfer the plates at the tail of the edge sealing section 200 into the drilling transfer area 80 to prevent the edge sealing section 200 from being overstocked, and the book shelf 81 is a shelf body of a specific multi-layer storage shelf.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the present disclosure, but rather to limit the scope thereof by the appended claims.