CN206383222U - Fully automatic PCB splitter - Google Patents
Fully automatic PCB splitter Download PDFInfo
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- CN206383222U CN206383222U CN201621441241.0U CN201621441241U CN206383222U CN 206383222 U CN206383222 U CN 206383222U CN 201621441241 U CN201621441241 U CN 201621441241U CN 206383222 U CN206383222 U CN 206383222U
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Abstract
Description
技术领域technical field
本实用新型属自动化机械设备技术领域,涉及一种PCB分板机,具体涉及一种全自动PCB分板机。The utility model belongs to the technical field of automatic machinery and equipment, and relates to a PCB splitter, in particular to a full-automatic PCB splitter.
背景技术Background technique
目前现有的在线式PCB分板机都是通过在机架上放置两个治具,然后通过上方的一组X、Y移动轴带动吸盘,从上工作位置将产品吸取放置于治具上,再通过上面的另外一组X、Y轴带动电主轴,依据设定的路径工作完成切割实现分板。因此,使用现有的PCB分板机分板,针对不同类型的PCB板产品,需要做2套对应的治具,如一天生产10个同类型的产品,就需要做20套对应的治具,这样,做治具的时间导致推迟了产品的投产时间,生产效率低;同时也增加了分板机的使用成本。At present, the existing online PCB splitting machine places two jigs on the frame, and then drives the suction cup through a set of X and Y moving axes above, sucks and places the product on the jig from the upper working position, Then another group of X and Y axes on the top drives the electric spindle, and completes the cutting according to the set path to realize the splitting. Therefore, using the existing PCB splitting machine to split the boards, 2 sets of corresponding fixtures need to be made for different types of PCB board products. For example, if 10 products of the same type are produced a day, 20 sets of corresponding fixtures need to be made. In this way, the time for making jigs will delay the production time of the product, and the production efficiency will be low; at the same time, it will also increase the use cost of the splitter.
实用新型内容Utility model content
本实用新型的目的在于提供一种无治具切割的全自动PCB分板机,以解决现有技术中的不足之处。The purpose of the utility model is to provide a full-automatic PCB splitting machine without jig cutting, so as to solve the deficiencies in the prior art.
本实用新型采用的技术方案是:全自动PCB分板机,该分板机包括机架,通过支架安装在机架上的两条平行进板运输轨道,设在进板运输轨道上方且通过支架安装在机架上的搬运装置,搬运装置上安装有夹持装置,设在进板运输轨道下方且通过支架安装在机架上的高速主轴切割装置,高速主轴切割装置左右两侧安装有吸尘装置与视觉定位系统,设在机架一侧、搬运装置下方的产品皮带传送线,设在进板运输轨道正下方的废边皮带传送线,分板机通过控制机构自动控制。The technical scheme adopted by the utility model is: a fully automatic PCB splitting machine, which includes a frame, and two parallel board-feeding transportation tracks installed on the frame through brackets, which are arranged above the board-feeding transportation rails and passed through the brackets. The handling device installed on the frame, the handling device is equipped with a clamping device, and the high-speed spindle cutting device is installed under the transport track of the board and installed on the frame through the bracket. The left and right sides of the high-speed spindle cutting device are equipped with dust collectors. The device and visual positioning system, the product belt conveyor line on one side of the frame and below the handling device, the waste edge belt conveyor line just below the board feeding track, and the board splitter are automatically controlled by the control mechanism.
本实用新型进一步改进之处还在于:The further improvement of the utility model also lies in:
所述吸尘装置吸尘口环套在高速主轴切割装置电主轴上端外围,吸尘口跟随电主轴同时移动。The dust suction port of the dust collection device is ringed on the upper periphery of the electric spindle of the high-speed spindle cutting device, and the dust suction port moves simultaneously with the electric spindle.
所述夹持装置上安装有一对夹爪。A pair of jaws are installed on the clamping device.
所述产品皮带传送线上设有物料盒,夹持装置上的一对夹爪将加工完成之后的产品自动放置于物料盒里面。The product belt transmission line is provided with a material box, and a pair of jaws on the clamping device automatically places the finished product in the material box.
本实用新型相比现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过设置机架,通过支架安装在机架上的进板运输轨道,设在进板运输轨道上方的搬运装置和夹持装置,设在进板运输轨道下方的高速主轴切割装置、吸尘装置、以及视觉定位系统,产品皮带传送线,废边皮带传送线,控制机构,可实现PVBA的无治具切割,节省治具成本,降低分板机的使用成本;通过夹持装置取代治具,减少了产品投产需要等待做治具的时间,提高分板的生产效率;高速主轴切割装置和视觉定位系统放置在朝上的方式,有效的节省空间,使分板机更加紧凑;1. The utility model is provided with a frame, the feeding transport track installed on the rack through the bracket, the handling device and clamping device arranged above the feeding transport track, and the high-speed spindle cutting device arranged below the feeding transport track , dust suction device, and visual positioning system, product belt conveyor line, waste edge belt conveyor line, and control mechanism, which can realize PVBA cutting without jigs, save jig costs, and reduce the cost of splitting machines; through the clamping device Replacing jigs reduces the time needed to wait for jigs to be put into production and improves the production efficiency of the board; the high-speed spindle cutting device and the visual positioning system are placed upwards, effectively saving space and making the board more compact;
2、吸尘装置吸尘口环套在高速主轴切割装置电主轴上端外围,吸尘效果好,降低吸尘器功率,节省能源。2. The dust suction port of the dust collection device is set on the periphery of the upper end of the electric spindle of the high-speed spindle cutting device, which has a good dust collection effect, reduces the power of the vacuum cleaner, and saves energy.
3、夹持装置上安装一对夹爪,夹爪固定住待切割产品,牢固可靠。3. A pair of jaws are installed on the clamping device, and the jaws fix the product to be cut, which is firm and reliable.
4、通过夹爪自动将产品摆放在产品皮带传送线上的物料盒里,减少人工,节省人力。4. Automatically place the product in the material box on the product belt transmission line through the gripper, reducing labor and saving manpower.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型局部立体结构示意图。Fig. 2 is a schematic diagram of a partial three-dimensional structure of the utility model.
图中,1.机架,2.进板运输轨道,3.搬运装置,4.夹持装置,In the figure, 1. The frame, 2. The transport track for feeding boards, 3. Handling device, 4. clamping device,
5.高速主轴切割装置,6.吸尘装置,7.视觉定位系统,5. High-speed spindle cutting device, 6. Vacuum suction device, 7. Vision positioning system,
8.产品皮带传送线,9.废边皮带传送线;8. Product belt conveyor line, 9. Waste edge belt conveyor line;
41.夹爪,51.电主轴,61.吸尘口。41. jaws, 51. electric spindle, 61. Vacuum opening.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2所示,本实用新型全自动PCB分板机,该分板机包括机架1,机架1分为上中下三层,通过支架安装在机架1中间层的两条平行进板运输轨道2,设在进板运输轨道2上方且通过支架安装在机架上层的搬运装置3,搬运装置3上安装有夹持装置4,夹持装置4上安装有一对夹爪41,设在进板运输轨道2下方且通过支架安装在机架下层的高速主轴切割装置5,高速主轴切割装置5左右两侧安装有吸尘装置6与视觉定位系统7,吸尘装置6吸尘口61环套在高速主轴切割装置5电主轴51上端外围,设在机架1一侧、搬运装置下方的产品皮带传送线8,产品皮带传送线上设有物料盒,设在进板运输轨道2正下方的废边皮带传送线9。As shown in Fig. 1 and Fig. 2, the full-automatic PCB splitter of the utility model includes a frame 1, and the frame 1 is divided into upper, middle and lower layers. The strips are parallel to the board transportation track 2, and are arranged above the board transportation rail 2 and are installed on the upper layer of the frame through the bracket. The handling device 3 is equipped with a clamping device 4, and a pair of clamping claws are installed on the clamping device 4. 41. The high-speed spindle cutting device 5 is installed under the plate-feeding transport track 2 and installed on the lower layer of the frame through a bracket. The left and right sides of the high-speed spindle cutting device 5 are equipped with a dust suction device 6 and a visual positioning system 7. The dust suction device 6 sucks The dust port 61 is ring-sleeved on the periphery of the upper end of the electric spindle 51 of the high-speed spindle cutting device 5, and is arranged on the side of the frame 1 and the product belt conveying line 8 below the handling device. The product belt conveying line is provided with a material box, which is arranged on the feeding board transportation The scrap belt conveyor line 9 directly below the track 2.
本实用新型工作时,通过控制机构自动控制,首先两条平行进板运输轨道将待分的PCB拼板送到设定的加工位置处;接着视觉定位系统进行精准定位,搬运装置通过伺服电机驱动电缸带动夹持装置沿X轴、Y轴、Z轴方向移动,到达待分的PCB拼板处,然后夹持装置通过伺服电机驱动同步带传动机构带动双头反向丝杆螺母传动机构带动一对夹爪夹持固定住一块PCB板;再然后高速主轴切割装置通过视觉定位系统进行精准定位,通过伺服电机驱动电缸带动电主轴沿X轴、Y轴、X轴方向移动,到达夹爪夹持固定住的PCB板处,电主轴根据预先设置完成切割,吸尘装置吸尘口与视觉定位系统跟随电主轴同时移动;切割分出来的PCB板通过搬运装置和夹持装置,将夹爪上的PCB板送到产品皮带传送线上,放置在产品皮带传送线上的物料盒里面;接着通过视觉定位系统精准定位,切割下一块PCB板,直至将PCB拼板分好;最后PCB拼板的两边废料自动落到进板运输轨道正下方的废边皮带传送线上被送走。When the utility model is working, it is automatically controlled by the control mechanism. Firstly, two parallel board-feeding transport rails send the PCB panels to be divided to the set processing position; then the visual positioning system performs precise positioning, and the handling device is driven by a servo motor. The electric cylinder drives the clamping device to move along the X-axis, Y-axis, and Z-axis to reach the PCB panel to be divided, and then the clamping device drives the double-headed reverse screw nut transmission mechanism through the servo motor to drive the synchronous belt transmission mechanism. A pair of clamping jaws clamp and fix a PCB board; then the high-speed spindle cutting device performs precise positioning through the visual positioning system, and the servo motor drives the electric cylinder to drive the electric spindle to move along the X-axis, Y-axis, and X-axis directions to reach the clamping jaws. Clamp the fixed PCB board, the electric spindle completes the cutting according to the preset settings, the dust suction port of the vacuum device and the visual positioning system move simultaneously with the electric spindle; the cut PCB board passes through the handling device and the clamping device, and the gripper The PCB board on the top is sent to the product belt conveyor line, and placed in the material box on the product belt conveyor line; then the vision positioning system is used for precise positioning, and the next PCB board is cut until the PCB panel is divided; finally, the PCB panel is assembled The waste materials on both sides of the board will automatically fall to the waste side belt conveyor line directly below the board transport track and be sent away.
上述实施方式只是本实用新型的具体实施例,不是用来限制本实用新型的实施与权利范围,凡依据实用新型申请专利保护范围所述的内容做出的等效变化和修饰,均应包括在本实用新型申请专利范围内。The foregoing embodiments are only specific examples of the utility model, and are not used to limit the implementation and scope of rights of the utility model. All equivalent changes and modifications made according to the contents of the utility model application patent protection scope shall be included in the The utility model is within the scope of the patent application.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621441241.0U CN206383222U (en) | 2016-12-26 | 2016-12-26 | Fully automatic PCB splitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621441241.0U CN206383222U (en) | 2016-12-26 | 2016-12-26 | Fully automatic PCB splitter |
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| Publication Number | Publication Date |
|---|---|
| CN206383222U true CN206383222U (en) | 2017-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621441241.0U Expired - Fee Related CN206383222U (en) | 2016-12-26 | 2016-12-26 | Fully automatic PCB splitter |
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| Country | Link |
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| CN (1) | CN206383222U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107571322A (en) * | 2017-10-30 | 2018-01-12 | 东莞市科立电子设备有限公司 | A kind of full-automatic online board separator |
| CN108495467A (en) * | 2018-04-18 | 2018-09-04 | 东莞市科立电子设备有限公司 | A kind of online board separator of automatic linear motor |
-
2016
- 2016-12-26 CN CN201621441241.0U patent/CN206383222U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107571322A (en) * | 2017-10-30 | 2018-01-12 | 东莞市科立电子设备有限公司 | A kind of full-automatic online board separator |
| CN108495467A (en) * | 2018-04-18 | 2018-09-04 | 东莞市科立电子设备有限公司 | A kind of online board separator of automatic linear motor |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170808 Termination date: 20191226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |