CN216386840U

CN216386840U - Automatic AVI upset detection line

Info

Publication number: CN216386840U
Application number: CN202122869308.8U
Authority: CN
Inventors: 黄春江; 方翔宇; 秦伟
Original assignee: Shanghai Youyida Electromechanical Co ltd
Current assignee: Shanghai Youyida Electromechanical Co ltd
Priority date: 2021-11-22
Filing date: 2021-11-22
Publication date: 2022-04-26
Anticipated expiration: 2031-11-22

Abstract

The utility model discloses an automatic AVI turnover detection line, which comprises a feeding device, a blanking device, an AVI front side detection device, an AVI back side detection device and a turnover device, wherein a two-gear knob switch is arranged on the feeding device and the blanking device, the feeding device and the blanking device are fixed on the left sides of the AVI front side detection device and the AVI back side detection device, the AVI front side detection device and the AVI back side detection device are also fixed on the left side of the turnover device, two-gear rotary buttons are arranged on the feeding device and the blanking device, the feeding device and the blanking device comprise a feeding assembly, a blanking assembly, a blocking assembly, a distributing assembly, a receiving assembly, an upper jacking assembly and an adjustable belt flow line, the utility model carries out batch appearance detection on FPC plates in automatic production by arranging an AVI full-automatic appearance detection line, reduces misjudgment caused by difference of manual detection standards, the requirement of automatic production is met.

Description

Automatic AVI upset detection line

Technical Field

The utility model relates to a method for realizing full-automatic operation of appearance detection in an FPC (flexible printed circuit) production process, in particular to an automatic AVI (automatic voltage amplitude indicator) turnover detection line.

Background

The FPC flexible circuit board is widely applied to intelligent communication equipment and has the characteristics of high wiring density, light weight and thin thickness. During the production and manufacturing process of the FPC, various different process flows are required, and the produced FPC often has various bad phenomena of pressure damage, breakage, part shortage and the like. Therefore, the appearance of the FPC board needs to be inspected. At present, the appearance detection of the FPC board is to manually use a corresponding jig to carry out positive and negative detection on a single FPC board under relevant equipment, the detection efficiency is low, the judgment standard is different from person to person, and misjudgment is easily caused. With the increasing demand of industrial automation, the automation of the appearance inspection of the FPC board is more and more important, which is a place where the present application needs to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic AVI overturning detection line, which is used for carrying out batch appearance detection on FPC boards in automatic production by arranging an AVI full-automatic appearance detection line, thereby improving the efficiency, reducing the labor intensity and reducing the misjudgment caused by the difference of manual detection standards.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an automatic AVI upset detection line, includes charging equipment, unloading equipment, the positive check out test set of AVI, AVI reverse side check out test set, tipping arrangement install two on charging equipment and the unloading equipment and keep off the knob switch, charging equipment and unloading equipment are fixed in the left side of the positive check out test set of AVI and AVI reverse side check out test set, the positive check out test set of AVI and AVI reverse side check out test set also fix the left side at tipping arrangement, charging equipment and unloading equipment include material loading subassembly, unloading subassembly, first block the subassembly, divide the material subassembly, receive the material subassembly, first push up subassembly and first adjustable belt streamline.

Preferably, the feeding device and the blanking device respectively comprise a first blocking assembly, a first upper ejection assembly and a first adjustable belt streamline.

Preferably, the feeding device comprises a feeding assembly and a distributing assembly, the discharging device comprises a discharging assembly and a receiving assembly, and the distributing assembly and the receiving assembly both comprise an air cylinder and a supporting plate.

Preferably, first adjustable belt streamline includes lead screw, hold-in range and hand wheel, lead screw one end is rotated with the hold-in range and is connected, and the other end is rotated with the hand wheel and is connected.

Preferably, the AVI front detection device and the AVI back detection device are arranged in the same manner, and both the AVI front detection device and the AVI back detection device include a second adjustable belt flow line, a second blocking assembly, a second upward pushing assembly, an XYZ three-axis movement module, and a camera assembly.

Preferably, the camera assembly comprises a camera, a lens, a small annular light source and a large annular light source, the camera and the lens are arranged downwards, the small annular light source is fixed below the camera and the lens, and the large annular light source is arranged below the small annular light source.

Preferably, the turnover equipment comprises a third adjustable belt flow line, a third blocking assembly, a third upward-pushing assembly, a turnover fixture, a turnover assembly, an upper and lower Tray bin and a two-axis grabbing module.

Preferably, the upper and lower Tray bins include an upper Tray bin and a lower Tray bin, and sensors are arranged at the tops of the upper and lower Tray bins.

Preferably, the upset subassembly includes clamping module and rotation module, the module is grabbed to the diaxon includes that suction head module and XZ diaxon move the module, the XZ diaxon moves the module and crosses in third adjustable belt streamline both sides and be located the third and go up a subassembly top.

Preferably, the feeding device, the discharging device, the AVI front side detection device, the AVI back side detection device, the blocking component on the turnover device, the upward pushing component and the adjustable belt streamline are integrally arranged, and the upward pushing component comprises a servo motor.

Compared with the prior art, the utility model has the beneficial effects that:

1. the two-gear knob switch is arranged in the feeding equipment and the discharging equipment and is used for switching the equipment modes, so that the required feeding equipment or discharging equipment is formed, and the required universality in the automatic production process is ensured.

2. The utility model turns the FPC of the whole track into another track from the front side through the turning equipment, so that the FPC becomes the reverse side and can automatically operate in an upper track and a lower track, and manual operation of the upper track and the lower track is omitted.

3. The adjustable belt streamline width regulator can regulate the width, is suitable for Tray discs with different sizes, meets different types of FPC boards, and has universality.

4. According to the utility model, through arranging the AVI full-automatic appearance detection line, the FPC board is subjected to batch appearance detection in the automatic production, the efficiency is improved, the labor intensity is reduced, the misjudgment caused by the difference of manual detection standards is reduced, and the automatic production requirement is met.

Drawings

FIG. 1 is a schematic view of the entire line of the present invention;

FIG. 2 is a schematic view of the structure inside the whole line according to the present invention;

FIG. 3 is a schematic view of a charging apparatus and a discharging apparatus of the present invention;

FIG. 4 is a schematic diagram of an AVI front side inspection apparatus and an AVI back side inspection apparatus of the present invention;

fig. 5 is a schematic view of the upender of the present invention.

In the figure: 1. feeding equipment; 102. a first blocking component; 104. a first upper ejection assembly; 1031. a cylinder; 1032. a support plate; 1041. a servo motor; 105. a first adjustable belt flow line; 1051. a screw rod; 1052. a synchronous belt; 1053. a hand wheel; 106. a second-gear knob switch; 2. AVI front side detection equipment; 201. a second adjustable belt flow line; 202. a second barrier assembly; 203. a second upper ejection assembly; 204. an XYZ three-axis moving module; 205. a camera assembly; 2051. a camera; 2052. a lens; 2053. a small annular light source; 2054. a large annular light source; 3. turning over the equipment; 301. a third adjustable belt flow line; 302. a third barrier assembly; 303. a third upper top assembly; 304. turning over the clamp; 305. a turnover assembly; 3051. a clamping module; 3052. a rotation module; 306. upper and lower Tray bins; 3061. an upper Tray bin; 3062. a lower Tray bin; 307. a two-axis grabbing module; 3071. a suction head module; 3072. an XZ two-axis moving module; 4. AVI reverse side detection equipment; 5. blanking equipment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides an automatic AVI upset detection line, including the charging equipment, the unloading equipment, AVI openly check out test set, AVI reverse side check out test set, tipping arrangement 3, install two on charging equipment and the unloading equipment and keep off knob switch 106, charging equipment and unloading equipment are fixed in the left side of AVI openly check out test set and AVI reverse side check out test set, AVI openly check out test set and AVI reverse side check out test set also fix the left side at tipping arrangement 3, charging equipment and unloading equipment include the material loading subassembly, the unloading subassembly, first block subassembly 102, divide the material subassembly, receive the material subassembly, first top subassembly 104 and first adjustable belt streamline 105, carry out the outward appearance detection in batches to the FPC board in automated production, raise the efficiency, reduce intensity of labour, reduce the misjudgments that produce because of the difference of artifical detection standard, satisfy the automated production demand.

The feeding device 1 and the discharging device 5 both comprise a first blocking component 102, a first upper jacking component 104 and a first adjustable belt streamline 105, and the device modes are switched to enable the feeding device or the discharging device to be required, so that the required universality in the automatic production process is ensured.

The feeding equipment 1 comprises a feeding assembly and a distributing assembly, the discharging equipment 5 comprises a discharging assembly and a receiving assembly, the distributing assembly and the receiving assembly comprise air cylinders 1031 and supporting plates 1032, the equipment modes are switched, the feeding equipment or the discharging equipment is required, and the universality required in the automatic production process is ensured.

A first adjustable belt streamline includes lead screw 1051, hold-in range 1052 and hand wheel 1053, and lead screw 1051 one end rotates with hold-in range 1052 to be connected, and the other end rotates with hand wheel 1053 to be connected, can adjust the width, all is suitable for to not unidimensional Tray dish, satisfies different kinds of FPC boards, possess the commonality.

The AVI front side detection device 2 and the AVI back side detection device 4 are arranged in the same mode, the AVI front side detection device 2 and the AVI back side detection device 4 respectively comprise a second adjustable belt flow line 201, a second blocking assembly 202, a second upward pushing assembly 203, an XYZ three-axis moving module 204 and a camera assembly 205, and universality required in the automatic production process is guaranteed.

The camera assembly 205 comprises a camera 2051, a lens 2052, a small annular light source 2053 and a large annular light source 2054, the camera 2051 and the lens 2052 are arranged downwards, the small annular light source 2053 is fixed below the camera 2051 and the lens 2052, the large annular light source 2054 is arranged below the small annular light source 2053, the FPC board is subjected to batch appearance detection in automatic production, the efficiency is improved, the labor intensity is reduced, misjudgment caused by difference of manual detection standards is reduced, and the automatic production requirement is met.

The overturning equipment 3 comprises a third adjustable belt flow line 301, a third blocking assembly 302, a third upward-jacking assembly 303, an overturning clamp 304, an overturning assembly 305, an upper and lower Tray bin 306 and a two-axis grabbing module 307, and the universality required in the automatic production process is ensured.

The upper and lower Tray bins 306 include an upper Tray bin 3061 and a lower Tray bin 3062, and sensors are arranged at the tops of the upper Tray bin 3061 and the lower Tray bin 3062, so that the universality required in the automatic production process is ensured.

The overturning assembly comprises a clamping module 3051 and a rotating module 3052, the two-axis grabbing module 307 comprises a suction head module 3071 and an XZ two-axis moving module 3072, the XZ two-axis moving module 3072 spans two sides of the third adjustable belt flow line 301 and is located above the third upper jacking assembly 303, and the FPC of the whole Tray is overturned into another Tray from the front side, so that the FPC becomes the reverse side, and the operation of automatically loading the Tray and unloading the Tray can be realized, and the manual loading and unloading of the Tray can be omitted.

The blocking assembly, the upward pushing assembly and the adjustable belt streamline on the feeding device, the discharging device, the AVI front detection device, the AVI reverse detection device and the overturning device 3 are integrally arranged, the upward pushing assembly comprises a servo motor 1041, the efficiency is improved, the labor intensity is reduced, the misjudgment caused by the difference of manual detection standards is reduced, and the automatic production requirement is met.

When the device is used, a Tray disk provided with an FPC (flexible printed circuit) board is placed into a feeding assembly, the Tray disk is dragged by a supporting plate 1032 of a material dividing assembly, an air cylinder 1031 drives the supporting plate 1032 to be away from a first adjustable belt streamline 105, the Tray disk sequentially falls on a first upper jacking assembly 104 from bottom to top through the material dividing assembly, then is driven by a servo motor 1041 of the first upper jacking assembly 104 to fall on the first adjustable belt streamline 105, after the Tray disk provided with the FPC board on the first adjustable belt streamline 105 in a blanking device is blocked in place by a first blocking assembly 102, then is driven by the servo motor 1041 of the first upper jacking assembly 104 to lift the Tray disk into a blanking assembly, and is dragged by the supporting plate 1032 of a material receiving assembly, so that the Tray disks are sequentially stacked upwards, the Tray disk provided with the FPC board is blocked in place by a second blocking assembly 202, the second upper jacking assembly 203 lifts the Tray disk, a moving module 204 carries a camera XYZ 205 and descends to the shooting height along a Z axis, the length and the width direction of following the adjustable belt streamline 201 of second shoot the FPC board of measuring in the Tray dish, and the second goes up a subassembly 203 and falls back after the shooting is accomplished, and the Tray dish falls on the adjustable belt streamline 201 of second, accomplishes the outward appearance and detects, and clamping module 3051 is driven by the cylinder, two upper and lower movable clamping jaws, and rotation module 3052 is driven by servo motor, drives clamping module 3051 and overturns. The Tray disk with the FPC board flows to a third blocking assembly 302 through a third adjustable belt flow line 301, after the Tray disk is positioned, a third upper top assembly 303 drives a turning clamp 304 and the Tray disk to be lifted, meanwhile, an XZ two-axis moving module 3072 carries a suction head module 3071 and the turning clamp 304 to suck a mirror image empty Tray from an upper Tray bin 3061, the upper side of the third upper top assembly 303 is moved, the suction head module 3071 puts down the mirror image empty Tray and the turning clamp 304, a clamping module 3051 in the turning assembly 305 clamps the turning clamp 304 and an upper Tray and a lower Tray, a rotating module 3052 drives the clamping module 3051 to rotate, the FPC is reversed, the mirror image empty Tray disk is turned over from the material Tray bin to the mirror image empty Tray bin, the XZ moving module 3072 drives the suction head module 3071 to suck the turning clamp 304 and the incoming material empty Tray to put into the lower Tray bin 3062, meanwhile, the third upper top assembly 303 falls back, the turning assembly 305 falls on the upper top assembly, the mirror image Tray disk with the FPC board falls on the adjustable belt flow line, and after the overturning task is finished, the back side detection is carried out by the next station AVI.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic AVI upset detection line, includes charging apparatus (1), unloading equipment (5), AVI front check out test set (2), AVI reverse side check out test set (4), tipping arrangement (3), its characterized in that: install two fender knob switches (106) on charging equipment (1) and unloading equipment (5), charging equipment (1) and unloading equipment (5) are fixed in the left side of AVI positive check out test set (2) and AVI reverse check out test set (4), the left side at tipping arrangement (3) is also fixed in AVI positive check out test set (2) and AVI reverse check out test set (4), charging equipment (1) and unloading equipment (5) include material loading subassembly, unloading subassembly, first block subassembly (102), divide the material subassembly, receive the material subassembly, first top subassembly (104) and first adjustable belt streamline (105).

2. The automatic AVI rollover detection line of claim 1, wherein: the feeding device (1) and the blanking device (5) both comprise a first blocking assembly (102), a first upper jacking assembly (104) and a first adjustable belt flow line (105).

3. The automatic AVI rollover detection line of claim 1, wherein: the feeding equipment (1) comprises a feeding assembly and a material distribution assembly, the feeding equipment (5) comprises a feeding assembly and a material collection assembly, and the feeding assembly and the material collection assembly respectively comprise an air cylinder (1031) and a supporting plate (1032).

4. An automatic AVI rollover detection line according to claim 2, characterized in that: the first adjustable belt flow line comprises a screw rod (1051), a synchronous belt (1052) and a hand wheel (1053), one end of the screw rod (1051) is rotatably connected with the synchronous belt (1052), and the other end of the screw rod is rotatably connected with the hand wheel (1053).

5. The automatic AVI rollover detection line of claim 1, wherein: the AVI front side detection device (2) and the AVI back side detection device (4) are arranged in the same mode, and the AVI front side detection device (2) and the AVI back side detection device (4) respectively comprise a second adjustable belt streamline (201), a second blocking assembly (202), a second top-up assembly (203), an XYZ three-axis moving module (204) and a camera assembly (205).

6. The automatic AVI rollover detection line of claim 5, wherein: the camera assembly (205) comprises a camera (2051), a lens (2052), a small annular light source (2053) and a large annular light source (2054), wherein the camera (2051) and the lens (2052) are arranged downwards, the small annular light source (2053) is fixed below the camera (2051) and the lens (2052), and the large annular light source (2054) is arranged below the small annular light source (2053).

7. The automatic AVI rollover detection line of claim 1, wherein: the overturning equipment (3) comprises a third adjustable belt flow line (301), a third blocking assembly (302), a third upper jacking assembly (303), an overturning clamp (304), an overturning assembly (305), an upper and lower Tray bin (306) and a two-axis grabbing module (307).

8. The automatic AVI rollover detection line of claim 7, wherein: the upper and lower Tray bins (306) comprise an upper Tray bin (3061) and a lower Tray bin (3062), and sensors are arranged at the tops of the upper Tray bin (3061) and the lower Tray bin (3062).

9. The automatic AVI rollover detection line of claim 7, wherein: upset subassembly is including pressing from both sides tight module (3051) and rotation module (3052), module (307) are grabbed to the diaxon includes that suction head module (3071) and XZ diaxon move module (3072), XZ diaxon moves module (3072) and crosses in third adjustable belt streamline (301) both sides and be located third top subassembly (303) top.

10. The automatic AVI rollover detection line of claim 1, wherein: the feeding device (1), the blanking device (5), the AVI front side detection device (2), the AVI reverse side detection device (4), the blocking component, the upward pushing component and the adjustable belt streamline on the turnover device (3) are integrally arranged, and the upward pushing component comprises a servo motor (1041).