CN210182501U - Single cell combined processor - Google Patents
Single cell combined processor Download PDFInfo
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- CN210182501U CN210182501U CN201921269866.7U CN201921269866U CN210182501U CN 210182501 U CN210182501 U CN 210182501U CN 201921269866 U CN201921269866 U CN 201921269866U CN 210182501 U CN210182501 U CN 210182501U
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- battery
- single cell
- cylinder
- ring rail
- blanking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model provides a monocell joint treatment machine, includes the frame, is equipped with ring rail in the frame, is equipped with the anchor clamps that are used for placing the battery on the ring rail to and the actuating mechanism of drive anchor clamps removal on ring rail, the ring rail side is equipped with the accredited testing organization that is used for testing battery open circuit voltage in proper order, sweeps a yard rifle, is used for tilting mechanism, utmost point post wiper mechanism, the ionic wind machine of battery turn-over and is used for the unloading mechanism of battery unloading. The utility model greatly improves the quality of the battery product, has stable battery transmission process, easy maintenance of the whole structure and small occupied area, and reduces the production cost and the product cost; unqualified products are screened out by the testing mechanism, the oxide film on the surface of the pole is removed by the pole cleaning mechanism, residues on the surface of the pole are removed by the ion fan, the electric connectivity of the product is improved, and the quality of the product is ensured; the battery transportation that annular rail and actuating mechanism made is steady, simple structure.
Description
Technical Field
The utility model relates to a battery field, specifically speaking especially relates to a monocell joint treatment machine.
Background
With the increasing development of new energy technology and the gradual environmental emphasis of the country, the demand of industries such as electric vehicles, robots, hybrid vehicles and the like on power batteries is higher and higher. The battery technology is one of key technologies to be developed, the existing battery processing equipment is used for feeding single batteries, unqualified single batteries are screened out through detection, the qualified single batteries are directly assembled and processed, the quality of the batteries is not optimized, a chain linear transmission mode is generally adopted for battery transmission, the battery transmission is unstable and complex in structure, and the overall production efficiency of the existing battery production line is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem that the transmission of current battery processor is unstable, battery quality is not optimized and production efficiency is low, the utility model provides a monocell combined processor.
The utility model provides a monocell joint treatment machine, includes the frame, is equipped with ring rail in the frame, is equipped with the anchor clamps that are used for placing the battery on the ring rail to and the actuating mechanism of drive anchor clamps removal on ring rail, the ring rail side is equipped with the accredited testing organization that is used for testing battery open circuit voltage in proper order, sweeps a yard rifle, is used for tilting mechanism, utmost point post wiper mechanism, the ionic wind machine of battery turn-over and is used for the unloading mechanism of battery unloading.
Further, actuating mechanism including setting up the motor in ring rail below, motor drive is connected with the driving gear, and the driving gear setting is in ring rail's one end, the ring rail other end be equipped with driven gear, driving gear and driven gear on the cover be equipped with endless belt, endless belt set up in ring rail's inboard, endless belt's shape and ring rail's shape phase-match.
Further, tilting mechanism including rack-mounted upset support, the upset module that is equipped with on the upset support, the upset module on install revolving cylinder, the revolving cylinder side be equipped with the centre gripping cylinder, the centre gripping cylinder is used for cliping the battery, revolving cylinder can drive the upset of centre gripping cylinder, the vertical migration of overturning module area actuating revolving cylinder and centre gripping cylinder.
Furthermore, the side of the testing mechanism is provided with an NG product taking and placing mechanism and an NG product lifting mechanism, the NG product taking and placing mechanism horizontally transfers the unqualified batteries tested by the testing mechanism, and the NG product lifting mechanism vertically transfers the unqualified batteries.
Furthermore, NG article get put mechanism including installing the horizontal migration module in the frame, install on the horizontal migration module and get flitch one, get on the flitch one and install and get the material cylinder, get material cylinder below be connected with and get flitch two, the lower surface of getting flitch two install and press from both sides the cylinder, the clamp cylinder be used for cliping the battery.
Further, NG article elevating system including installing the lifting module in the frame, lifting module on install the movable plate, the movable plate side be equipped with the tray of being connected with it, the tray side be equipped with the blend stop, blend stop upper end be equipped with the material inductor.
Furthermore, the blanking mechanism comprises a blanking contraposition CCD and a blanking manipulator, and the blanking manipulator is matched with the blanking contraposition CCD to take and place the battery.
Further, the blanking alignment CCD comprises a double camera, the double camera photographs the anode and the cathode of the battery, and the blanking CCD takes the surface of the pole of the battery as a reference to position the battery.
Furthermore, a gluing mechanism or a manual gluing position for gluing the battery is arranged between the turnover mechanism and the pole cleaning mechanism.
The utility model discloses a monocell combined processor, which greatly improves the quality of battery products, has stable battery transmission process, easy maintenance of the whole structure and small occupied area, and reduces the production cost and the product cost; screening unqualified products by a testing mechanism, automatically blanking the unqualified products, scanning and binding the qualified products, and ensuring that each battery accurately corresponds to the parameters of the battery, wherein the battery has traceability; the pole cleaning mechanism removes an oxide film on the surface of the pole, and the ion fan removes residues on the surface of the pole, so that the electric connectivity of the product is improved, and the quality of the product is ensured; the battery transportation that ring rail and actuating mechanism made is steady, overcomes the tradition and adopts the chain to carry out the straight line transportation and have the problem such as structure complicacy, transportation unstability.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a top view of the overall structure of the present invention;
fig. 3 is a schematic structural view of the circular track of the present invention;
fig. 4 is a schematic structural view of the turnover mechanism of the present invention;
fig. 5 is a schematic structural view of the NG product pick-and-place mechanism of the present invention;
fig. 6 is a schematic structural diagram of the NG product lifting mechanism of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the invention may be more readily understood by those skilled in the art.
A monocell combined processor comprises a frame 1, wherein an annular guide rail 2 is arranged on the frame 1, a clamp 3 for placing a battery and a driving mechanism 4 for driving the clamp 3 to move on the annular guide rail 2 are arranged on the annular guide rail 2, and a testing mechanism 5 for testing the open-circuit voltage of the battery, a code scanning gun 6, a turnover mechanism 7 for turning over the battery, a pole cleaning mechanism 8, an ion fan 9 and a blanking mechanism 10 for blanking the battery are sequentially arranged on the side edge of the annular guide rail 2; a gluing mechanism for gluing the battery is arranged between the turnover mechanism 7 and the pole cleaning mechanism 8, or a manual gluing position 13 is reserved between the turnover mechanism 7 and the pole cleaning mechanism 8, and the battery is manually glued with a double-sided adhesive tape; and the testing mechanism 5 is provided with an NG product taking and placing mechanism 11 and an NG product lifting mechanism 12 on the side, the NG product taking and placing mechanism 11 horizontally transfers unqualified batteries tested by the testing mechanism, and the NG product lifting mechanism 12 vertically transfers the unqualified batteries. The driving mechanism 4 drives the clamp 3 to move on the annular guide rail 2, the battery on the clamp 3 is sequentially processed by the testing mechanism 5, the code scanning gun 6, the turnover mechanism 7, the adhesive attaching mechanism or the manual adhesive attaching position 13, the pole cleaning mechanism 8 and the ion fan 9, and finally the blanking mechanism 13 carries out blanking. The testing mechanism 5 detects the open-circuit voltage of the battery, unqualified products are screened out, and the unqualified products are transferred through the NG product taking and placing mechanism 11 and the NG product lifting mechanism 12; the qualified products are bound with corresponding data by scanning the code through the code scanning gun 6, and the code scanning gun 6 can scan the code and bind the batteries with the preset number into 1 battery module; the turnover mechanism 7 turns over the battery according to the polarity requirement, ensures that the electrodes of the subsequently processed battery are the same in polarity and are on the same side, and improves the processing efficiency; the gluing mechanism or manual gluing facilitates the assembly of the subsequent batteries into a battery module; the pole cleaning mechanism 8 removes the oxide film on the surface of the battery pole, so that the quality and the excellent rate of spot welding are improved; and the ion fan 9 removes residues on the surfaces of the cleaned poles, so that the quality of the product is optimized.
The NG product taking and placing mechanism 11 comprises a horizontal moving module 111 installed on a rack, a first material taking plate 112 is installed on the horizontal moving module 111, a material taking cylinder 113 is installed on the first material taking plate 112, a second material taking plate 114 is connected below the material taking cylinder 113, a clamping cylinder 115 is installed on the lower surface of the second material taking plate, the clamping cylinder 115 is used for clamping a battery, the horizontal moving module 111 comprises a moving cylinder, a moving screw rod and a linear guide rail, the material taking cylinder 113 extends out of the clamping cylinder 115 to move downwards, a clamping block for clamping the battery is arranged on the clamping cylinder 115, and unqualified products are clamped and placed down through the horizontal moving module 111 and move horizontally. NG article elevating system 12 is including installing lifting module 121 in the frame, install movable plate 122 on lifting module 121, movable plate 122 side is equipped with the tray 123 of being connected with it, tray 123 side is equipped with blend stop 124, blend stop 124 upper end is equipped with material inductor 125, lifting module 121 includes elevator motor, lift lead screw and linear guide, lifting module 121 drive tray 123 carries out the removal of vertical direction, blend stop 124 and lifting module 121 cooperation realize the spacing of tray 123, ensure that the battery removes the in-process and can not take place to drop, the height that material inductor 125 can sense the product on tray 123 has arrived the height that material inductor 125 can sense, can transport nonconforming quality product on tray 123 this moment.
The blanking mechanism 10 comprises a blanking alignment CCD101 and a blanking manipulator 102, and the blanking manipulator 102 is matched with the blanking alignment CCD101 to pick and place the battery; the blanking alignment CCD101 comprises a double camera, the double camera photographs the anode and the cathode of the battery, the blanking alignment CCD101 positions the battery by taking the surface of the pole of the battery as a reference, thus the problem of poor spot welding caused by the height tolerance of the pole between the batteries is solved, after the blanking alignment CCD101 determines the position of the battery, the blanking manipulator 102 moves the battery to the next station according to the photographing data, the processing precision of the product is improved, and the product quality can also be improved.
The utility model discloses a monocell combined processor, which greatly improves the quality of battery products, has stable battery transmission process, easy maintenance of the whole structure and small occupied area, and reduces the production cost and the product cost; screening unqualified products by a testing mechanism, automatically blanking the unqualified products, scanning and binding the qualified products, and ensuring that each battery accurately corresponds to the parameters of the battery, wherein the battery has traceability; the pole cleaning mechanism removes an oxide film on the surface of the pole, and the ion fan removes residues on the surface of the pole, so that the electric connectivity of the product is improved, and the quality of the product is ensured; the battery transportation that ring rail and actuating mechanism made is steady, overcomes the tradition and adopts the chain to carry out the straight line transportation and have the problem such as structure complicacy, transportation unstability.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (9)
1. A single cell combined processor comprising a frame (1), characterized in that: the battery open-circuit voltage testing device is characterized in that an annular guide rail (2) is arranged on a rack (1), a clamp (3) used for placing a battery is arranged on the annular guide rail (2), a driving mechanism (4) used for driving the clamp (3) to move on the annular guide rail (2) is arranged on the side edge of the annular guide rail (2), a testing mechanism (5) used for testing the open-circuit voltage of the battery, a code scanning gun (6), a turnover mechanism (7) used for overturning the battery, a pole cleaning mechanism (8), an ion fan (9) and a discharging mechanism (10) used for discharging the battery are sequentially arranged.
2. A single cell combined processor as defined in claim 1, wherein: actuating mechanism (4) including setting up motor (41) in ring rail (2) below, motor (41) transmission is connected with driving gear (42), driving gear (42) set up the one end in ring rail (2), ring rail (2) other end be equipped with driven gear (43), driving gear (42) and driven gear (43) on the cover be equipped with endless belt (44), endless belt (44) set up the inboard in ring rail (2), the shape phase-match of the shape of endless belt (44) and ring rail (2).
3. A single cell combined processor as defined in claim 1, wherein: tilting mechanism (7) including installing upset support (71) in frame (1), the upset module (72) that are equipped with on upset support (71), upset module (72) on install revolving cylinder (73), revolving cylinder (73) side be equipped with clamping cylinder (74), clamping cylinder (74) are used for cliping the battery, revolving cylinder (73) can drive the upset of clamping cylinder (74), upset module (72) drive revolving cylinder (73) and clamping cylinder (74) carry out vertical migration.
4. A single cell combined processor as defined in claim 1, wherein: the testing mechanism (5) side be equipped with NG article and get and put mechanism (11) to and NG article elevating system (12), NG article is got and is put mechanism (11) and carry out the level with the unqualified battery of testing mechanism (5) test and is transferred, NG article elevating system (12) carry out the vertical transfer with unqualified battery.
5. A single cell combined processor as defined in claim 4, wherein: NG article get put mechanism (11) including installing horizontal migration module (111) on frame (1), install on horizontal migration module (111) and get flitch one (112), get flitch one (112) on install and get material cylinder (113), get material cylinder (113) below be connected with and get flitch two (114), the lower surface mounting who gets flitch two (114) press from both sides and get cylinder (115), press from both sides and get cylinder (115) and be used for cliping the battery.
6. A single cell combined processor as defined in claim 4, wherein: NG article elevating system (12) including installing lifting module (121) in frame (1), lifting module (121) on install movable plate (122), movable plate (122) side be equipped with tray (123) of being connected with it, tray (123) side be equipped with blend stop (124), blend stop (124) upper end be equipped with material inductor (125).
7. A single cell combined processor as defined in claim 1, wherein: the blanking mechanism (10) comprises a blanking contraposition CCD (101) and a blanking mechanical arm (102), and the blanking mechanical arm (102) is matched with the blanking contraposition CCD (101) to take and place the battery.
8. A single cell combined processor as defined in claim 7, wherein: the blanking alignment CCD (101) comprises a double camera, the double camera photographs the anode and the cathode of the battery, and the blanking alignment CCD (101) takes the surface of the pole of the battery as a reference to position the battery.
9. A single cell combined processor as defined in claim 1, wherein: and a rubberizing mechanism or a manual rubberizing position (13) for battery rubberizing is arranged between the turnover mechanism (7) and the pole cleaning mechanism (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921269866.7U CN210182501U (en) | 2019-08-07 | 2019-08-07 | Single cell combined processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921269866.7U CN210182501U (en) | 2019-08-07 | 2019-08-07 | Single cell combined processor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210182501U true CN210182501U (en) | 2020-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921269866.7U Active CN210182501U (en) | 2019-08-07 | 2019-08-07 | Single cell combined processor |
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| Country | Link |
|---|---|
| CN (1) | CN210182501U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114239628A (en) * | 2021-12-22 | 2022-03-25 | 博众精工科技股份有限公司 | Sweep a yard device |
-
2019
- 2019-08-07 CN CN201921269866.7U patent/CN210182501U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114239628A (en) * | 2021-12-22 | 2022-03-25 | 博众精工科技股份有限公司 | Sweep a yard device |
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