CN216356721U - Detection device and detection system for power line carrier module - Google Patents
Detection device and detection system for power line carrier module Download PDFInfo
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- CN216356721U CN216356721U CN202123010169.XU CN202123010169U CN216356721U CN 216356721 U CN216356721 U CN 216356721U CN 202123010169 U CN202123010169 U CN 202123010169U CN 216356721 U CN216356721 U CN 216356721U
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Abstract
The utility model relates to a detection device, which comprises a control terminal and a detection module, wherein the detection module comprises a photographing device, an engraving machine and a test tool, the control terminal is respectively connected with the photographing device, the engraving machine and the test tool, and the test tool is used for detecting a tested power line carrier module; the test of the tested power line carrier module is combined into one link for testing, and all test tasks are completed in one process, so that the test processes and the circulation links are reduced, and the cost is reduced; the automatic test does not need manual participation, can ensure that the product coding information is consistent with the layout, and ensures the product accuracy; meanwhile, the added indication unit and the automatic test of the layout complement the test informatization of the product in the indication unit on the basis of changing the manual observation; in the test process, the whole product production test abnormity can be fed back and each abnormal information can be accurately received, and rapid positioning is assisted to correct the production abnormity.
Description
Technical Field
The utility model relates to the field of electronic module detection, in particular to a detection device and a power line carrier module detection system.
Background
The current power line carrier module test process is as follows: firstly, testing by using a single-board PCBA, simultaneously engraving a layout on a shell, then loading the tested single-board PCBA into the shell with the engraved layout, writing an asset code into a whole module by a copy controller, and simultaneously manually confirming that the state of an indicating unit is normal in the testing process. A plurality of working procedures are required in the whole testing environment, the working procedures are circulated for many times, the working procedures are dispersed, the period is long, and the cost is high; and the indicating unit is judged manually, so that the risk of missed detection exists.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of dispersed detection procedures, long detection period and manual omission of detection in the prior art, and provides a detection device and a power line carrier module detection system.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a detection device, includes control terminal and detection module, detection module is including the equipment of shooing, the seal machine of carving and test fixture, wherein control terminal respectively with the equipment of shooing the seal machine of carving reaches test fixture connects, test fixture is used for detecting by survey power line carrier module.
Preferably, the detection module further comprises an attenuator and a copying controller, the attenuator is respectively connected with the test tool and the copying controller, and the copying controller is connected with the control terminal.
Preferably, the control terminal comprises a computer, an upper computer and an information system, wherein the upper computer is arranged in the computer, and the information system is connected with the computer.
Preferably, the test tool further comprises a micro control unit, and the micro control unit is connected with the computer.
Preferably, the test fixture comprises a strong current end, a weak current end and a voltage test end, the weak current end and the voltage test end are arranged on a micro control unit of the test fixture, and the test fixture is connected with the tested power line carrier module through the strong current end, the weak current end and the voltage test end.
The utility model also comprises a detection system for the power line carrier module, which comprises the power line carrier module to be detected and a detection device, wherein the detection device is the detection device.
Preferably, the measured power line carrier module comprises a housing, and the marking machine is marked on the housing of the measured power line carrier module by laser.
Preferably, the measured power line carrier module further comprises an indicating unit, the indicating unit is installed on the measured power line carrier module, and the photographing device is right opposite to the indicating unit and the layout area of the measured power line carrier module.
Compared with the prior art, the utility model has the beneficial effects that:
according to the detection device provided by the technical scheme, the test of the power line carrier module is combined into one link for testing, and all test tasks are completed in one process, so that the test processes and the circulation link are reduced, and the cost is reduced; the automatic test does not need manual participation, can ensure the consistency of the product coding information and the layout, and ensures the product accuracy; meanwhile, the added automatic test of the indicating unit and the layout changes the manual observation mode, can supplement the product test informatization of the product in the indicating unit, and greatly improves the reliability. In the test process, the whole product production test abnormity can be fed back and each abnormal information can be accurately received, and rapid positioning is assisted to correct the production abnormity.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a detection device and a detection system of a power line carrier module according to the present invention.
FIG. 2 is a schematic diagram of a detection flow of the detection apparatus and the detection system of the power line carrier module shown in FIG. 1
Description of reference numerals:
20. an information system; 21. a computer; 22. an upper computer; 34. a copy controller; 35. an attenuator; 32. testing the tool; 31. an imprint machine; 30. a photographing device; 10. the tested power line carrier module; 33. a micro control unit; 42. a power-on terminal; 41. a voltage test terminal; 40. and a weak current terminal.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, an embodiment of the present invention provides a detection apparatus, which includes a control terminal and a detection module, where the detection module includes a photographing device 30, an imprinting machine 31, and a testing tool 32, where the control terminal is connected to the photographing device 30, the imprinting machine 31, and the testing tool 32, respectively, and the testing tool 32 is used to detect a power line carrier module 10 to be detected, so as to optimize a production flow link, save labor cost, and improve accuracy of product delivery.
Specifically, the detection module further includes an attenuator 35 and a reading controller 34, wherein the attenuator 35 is connected to the test fixture 32 and the reading controller 34 through a strong electric signal line, respectively, and is used for attenuating signals; the copy controller 34 is connected with the attenuator 35 through a strong electric signal line, connected with a control terminal through a USB line, and receives a command sent by the upper computer 22; at this time, the copy controller 34 issues the received command to the signal line to complete communication with the carrier module of the power line to be measured.
In addition, in other embodiments, the copy controller 34 and the attenuator 35 may also be integrated onto the test fixture 32, a connection line between the upper computer 22 and the copy controller 34 and the attenuator 35 is eliminated, the upper computer 22 directly issues a command to the test fixture 32 and performs test data, and the confirmation status is directly reported to the upper computer by the test fixture 32.
Specifically, the control terminal includes a computer 21, an upper computer 22 and an information system 20, wherein the upper computer 22 is disposed in the computer 21, the information system 20 is connected to the computer 21, and data interaction of the information system 20 is realized through ethernet.
It is noted that in other embodiments, the information system 20 may be embodied in a variety of ways, and that the test data may also be output by the host computer 22 when the information system 20 is eliminated.
Specifically, the test fixture 32 includes a micro control unit 33, and the micro control unit 33 is connected to the computer 21 through a USB cable, and interacts data with the upper computer 22 built in the computer 21.
Specifically, the test fixture 32 further includes a strong current end 42, a weak current end 40, and a voltage test end 41, wherein the weak current end 40 and the voltage test end 41 are disposed on the micro control unit 33 of the test fixture 32, and the test fixture 32 adopts a weak current thimble, a strong current thimble, and a thimble of the voltage test point to connect with the tested power line carrier module 10 through the strong current end 42, the weak current end 40, and the voltage test end 41.
Specifically, the control terminal is connected with the photographing device 30, the imprinting machine 31, the testing tool 32 and the copying controller 34 by using a USB; in addition, in other embodiments, the connection transmission may be performed through an ethernet or a serial port.
The utility model also comprises a detection system for the power line carrier module, which comprises a detected power line carrier module 10 and a detection device, wherein the detection device is the detection device.
Specifically, the measured power line carrier module 10 includes a housing, the engraving machine 31 is connected with the computer 21 through a USB cable, and the upper computer 22 interacts the layout to be engraved to the engraving machine 31; the engraving machine 31 engraves the layout onto the housing of the measured power line carrier module 10 by laser.
Specifically, the measured power line carrier module 10 further includes an indication unit, the indication unit is installed in the housing, wherein the photographing device 30 is connected to the computer 21 through a USB cable, and is directly opposite to the indication unit and the layout area of the measured power line carrier module 10; the photographing judgment instruction unit and the color information are transmitted to the computer 21, and the layout information is transmitted to the computer 21 by photographing.
As shown in fig. 2, the tested power line carrier module 10 is mounted on a testing device and connected to a testing tool 32, and the tested power line carrier module 10 is powered on.
Specifically, the upper computer 22 sends a command to the test tool to start testing, the voltage test end 41 on the test tool 32 detects whether the voltage of the tested power line carrier module 10 is normal, and if the voltage is normal, the next serial port test is executed; if the abnormal condition is not normal, the abnormal condition 1 is recorded, the tested power line carrier module 10 is sent to abnormal maintenance, meanwhile, the micro control unit 33 sends the test information to the upper computer 22, and the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 performs serial port test through the weak current end 40 of the test fixture 32, and mainly tests the read and write functions of the test fixture; if the reading and writing functions are normal, the software version comparison is started, if the reading and writing functions are abnormal, the abnormity 2 is recorded, the tested power line carrier module 10 is sent to abnormal maintenance, meanwhile, the micro control unit 33 sends the test information to the upper computer 22, and then the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 compares the software versions through the serial port of the weak current terminal 40 of the test fixture 32; if the software versions are compared in a consistent mode, configuration parameter comparison is carried out, if the software versions are not compared in a consistent mode, exception 3 is recorded, the tested power line carrier module 10 is sent to abnormal maintenance, meanwhile, the micro control unit 33 sends test information to the upper computer 22, and then the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 compares configuration parameters through a serial port of the weak current terminal 40 of the test fixture 32; if the comparison of the configuration parameters is correct, the indication unit test is carried out, if the comparison of the configuration parameters is inconsistent, the exception 4 is recorded, the tested power line carrier module 10 is sent to the exception maintenance, meanwhile, the micro control unit 33 sends the test information to the upper computer 22, and then the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 issues a command to perform the indication unit test through the serial port of the weak current terminal 40 of the test fixture 32; the upper computer 22 acquires the indication unit photo through the USB and the photographing device 30, and the working state of the indication unit is identified after the upper computer 22 processes information; if the indicating unit works normally, the communication function is tested, if the indicating unit works abnormally, the abnormal condition 5 is recorded, the tested power line carrier module 10 is sent to abnormal maintenance, meanwhile, the micro control unit 33 sends the test information to the upper computer 22, and the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 sends a command to the copying controller 34 through the USB, and communicates with the measured power line carrier module 10 after passing through the attenuator 35 of the power line 42, the measured power line carrier module 10 returns the required information through the same path, and the upper computer 22 determines whether the information is replied or not and determines whether the reply is correct or not; if the reading reply data is correct, the plate surface imprinting is started, if the reading reply data is incorrect, the abnormity 6 is recorded, the tested power line carrier module 10 is sent to abnormal maintenance, meanwhile, the micro control unit 33 sends the test information to the upper computer 22, and the upper computer 22 sends the test information to the information system 20.
Specifically, the upper computer 22 issues the asset number to the tested power line carrier module 10 through the weak current end 40 of the test fixture 32, and confirms that the asset number is correct; the upper computer 22 adds the asset number acquired from the information system 20 to the layout information, and then issues the layout information to the layout engraving machine 31 through a USB, and the engraving machine 31 engraves the layout on the outer shell of the measured power line carrier module 10 through laser; the upper computer 22 acquires the module layout photo through the USB and the photographing device 30, and the information is processed through the upper computer 22 to identify the layout information. If the layout and the asset number are correctly checked, the test is finished; if the layout and the asset number are checked wrongly, recording the abnormity 7, sending the tested power line carrier module 10 to abnormal maintenance, simultaneously sending the test information to the upper computer 22 by the micro control unit 33, and sending the test information to the information system 20 by the upper computer 22.
Specifically, after the test process is completed, the tested power line carrier module 10 may be packaged and stored in a warehouse.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. A detection device, comprising: control terminal and detection module, detection module is including equipment of shooing, seal machine and test fixture, wherein control terminal respectively with equipment of shooing the seal machine reaches test fixture connects, test fixture is used for detecting by survey power line carrier module.
2. The detection device according to claim 1, wherein the detection module further comprises an attenuator and a copying controller, the attenuator is respectively connected with the test tool and the copying controller, and the copying controller is connected with the control terminal.
3. The detection device according to claim 1, wherein the control terminal comprises a computer, an upper computer and an information system, the upper computer is arranged in the computer, and the information system is connected with the computer.
4. The detection device according to claim 3, wherein the test fixture further comprises a micro control unit, and the micro control unit is connected with the computer.
5. The detection device according to claim 1, wherein the test fixture includes a strong current end, a weak current end and a voltage test end, the weak current end and the voltage test end are disposed on a micro control unit of the test fixture, and the test fixture is connected to the tested power line carrier module through the strong current end, the weak current end and the voltage test end.
6. A detection system for a power line carrier module, comprising a power line carrier module to be detected and a detection device, wherein the detection device is as claimed in any one of claims 1 to 5.
7. The detection system for the power line carrier module as claimed in claim 6, wherein the tested power line carrier module comprises a housing, and the marking machine is configured to mark the housing of the tested power line carrier module by laser.
8. The detection system for the power line carrier module as claimed in claim 7, wherein the detected power line carrier module further comprises an indication unit, the indication unit is installed in the housing, and the photographing device directly faces the indication unit and the layout area of the detected power line carrier module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123010169.XU CN216356721U (en) | 2021-11-30 | 2021-11-30 | Detection device and detection system for power line carrier module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123010169.XU CN216356721U (en) | 2021-11-30 | 2021-11-30 | Detection device and detection system for power line carrier module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216356721U true CN216356721U (en) | 2022-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123010169.XU Active CN216356721U (en) | 2021-11-30 | 2021-11-30 | Detection device and detection system for power line carrier module |
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| Country | Link |
|---|---|
| CN (1) | CN216356721U (en) |
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- 2021-11-30 CN CN202123010169.XU patent/CN216356721U/en active Active
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