CN216313049U - A photovoltaic module auxiliary test device - Google Patents
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- CN216313049U CN216313049U CN202122946467.3U CN202122946467U CN216313049U CN 216313049 U CN216313049 U CN 216313049U CN 202122946467 U CN202122946467 U CN 202122946467U CN 216313049 U CN216313049 U CN 216313049U
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- 238000012360 testing method Methods 0.000 title claims abstract description 24
- 230000000670 limiting effect Effects 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 8
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- 125000006850 spacer group Chemical group 0.000 claims description 2
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Abstract
Description
技术领域technical field
本实用新型涉及光伏设备技术领域,具体涉及为一种光伏组件辅助测试装置。The utility model relates to the technical field of photovoltaic equipment, in particular to an auxiliary testing device for photovoltaic components.
背景技术Background technique
太阳能是人类取之不尽用之不竭的清洁可再生能源,在太阳能的有效利用当中,太阳能光电转换的利用,也就是光伏太阳能,是近些年来发展最快,也是最具活力的研究领域,光伏组件在制作过程中会产生一些缺陷等问题,需要对其生产的光伏组件进行EL测试工序;Solar energy is an inexhaustible and inexhaustible clean and renewable energy. Among the effective utilization of solar energy, the utilization of solar photoelectric conversion, that is, photovoltaic solar energy, is the fastest growing and most dynamic research field in recent years. , the photovoltaic modules will have some defects and other problems during the production process, and it is necessary to carry out the EL test process for the photovoltaic modules produced by them;
现有光伏组件辅助测试装置,均通过夹持板对其进行夹持,然后工人对光伏组件进行翻转检测,现有的夹持板夹持效率较低,且稳定性较差,在检测过程中,存在掉落的可能性,无形中增加了测试成本;In the existing auxiliary testing devices for photovoltaic modules, they are all clamped by clamping plates, and then workers perform flip inspection on the photovoltaic modules. The existing clamping plates have low clamping efficiency and poor stability. During the detection process , there is the possibility of falling, which virtually increases the test cost;
为此,我们提出一种光伏组件辅助测试装置。To this end, we propose an auxiliary test device for photovoltaic modules.
实用新型内容Utility model content
本实用新型的目的在于克服上述技术不足,提供一种光伏组件辅助测试装置。The purpose of the present invention is to overcome the above technical deficiencies and provide an auxiliary test device for photovoltaic components.
为达到上述技术目的,本实用新型采取了以下技术方案:In order to achieve the above-mentioned technical purpose, the utility model has adopted the following technical solutions:
一种光伏组件辅助测试装置,An auxiliary test device for photovoltaic modules,
包括第一框体、夹持组件和若干个卡合组件;It includes a first frame body, a clamping component and several engaging components;
所述夹持组件包括第二框体、第一夹板、两个第二夹板、若干第一弹簧、若干第二弹簧、若干限位杆和承载台;所述第二框体转动连接于所述第一框体内、并具有一安装腔,所述第一夹板与所述承载台分别相对设置于所述安装腔内、并用于装载光伏板;两所述第二夹板相对设置于所述第一夹板的两侧,且两个所述第二夹板、第一夹板以及所述承载台可围合形成一夹持所述光伏板的夹持区域;若干所述第一弹簧的一端连接所述第一夹板的一端,另一端连接于所述第二框体的内壁;若干所述第二弹簧的一端连接所述第二夹板的一端,另一端连接于所述第二框体的内壁;若干所述限位杆分别转动连接于所述第一夹板与所述承载台的两侧,所述限位杆具有一限位端,所述第二夹板上开设有与能够与所述限位端配合的限位槽;The clamping assembly includes a second frame body, a first clamp plate, two second clamp plates, a plurality of first springs, a plurality of second springs, a plurality of limit rods and a bearing platform; the second frame body is rotatably connected to the The first frame has an installation cavity, and the first clamping plate and the bearing platform are respectively arranged in the installation cavity opposite to each other, and are used for loading photovoltaic panels; the two second clamping plates are arranged opposite to the first clamping plate. The two sides of the splint, and the two second splints, the first splint and the bearing platform can be enclosed to form a clamping area for clamping the photovoltaic panel; one end of the first springs is connected to the first spring. One end of a splint is connected to the inner wall of the second frame body; one end of a plurality of the second springs is connected to one end of the second splint, and the other end is connected to the inner wall of the second frame body; The limit rod is rotatably connected to the two sides of the first clamp plate and the bearing platform, the limit rod has a limit end, and the second clamp plate is provided with a spacer capable of cooperating with the limit end. the limit slot;
若干个所述卡合组件与所述限位杆一一对应,所述卡合组件包括拉杆、活动板、若干第三弹簧和卡块;若干所述第三弹簧的一端连接于所述限位槽的内壁,若干所述第三弹簧的另一端连接于所述活动板,所述拉杆与所述活动板的靠近所述第三弹簧的一侧固定连接;并穿过所述第二夹板延伸至所述第二夹板之外;所述卡块连接于所述活动板背离所述第三弹簧的一侧、并能够穿过对应的所述限位杆后,将所述限位杆限制于所述限位槽内。Several of the engaging components are in one-to-one correspondence with the limiting rods, and the engaging components include a pull rod, a movable plate, a number of third springs and a clamping block; one end of a number of the third springs is connected to the limiting rod In the inner wall of the slot, the other ends of the third springs are connected to the movable plate, and the pull rod is fixedly connected to the side of the movable plate close to the third spring; and extends through the second clamping plate outside the second splint; after the block is connected to the side of the movable plate away from the third spring and can pass through the corresponding limit rod, the limit rod is limited to the in the limit slot.
优选的,所述第一框体内壁的上下两端均固定有轴承座,所述轴承座内转动连接有转轴,所述转轴的一端固定在所述第二框体上。Preferably, bearing seats are fixed at the upper and lower ends of the inner wall of the first frame, a rotating shaft is rotatably connected in the bearing seat, and one end of the rotating shaft is fixed on the second frame body.
优选的,所述第一夹板和所述第二夹板上均开设有条形夹持槽。Preferably, both the first clamping plate and the second clamping plate are provided with strip-shaped clamping grooves.
优选的,所述第一夹板和第二夹板的正面均固定有推杆。Preferably, push rods are fixed on the front surfaces of the first clamp plate and the second clamp plate.
优选的,所述承载台的上端面开设有槽体;所述第一框体的下端设置有若干滑轮。Preferably, a groove body is formed on the upper end surface of the bearing platform; and a plurality of pulleys are arranged on the lower end of the first frame body.
优选的,所述限位杆为L形杆体,所述限位杆上开设有供所述卡块贯穿端通孔。Preferably, the limiting rod is an L-shaped rod body, and the limiting rod is provided with a through hole for the through-end of the clamping block.
优选的,所述第一弹簧和所述第二弹簧的表面均设有抗氧化涂层。Preferably, the surfaces of the first spring and the second spring are provided with anti-oxidation coatings.
优选的,所述限位槽内设置有滑道,所述滑道内部滑动连接有所述活动板。Preferably, a slideway is provided in the limit groove, and the movable plate is slidably connected inside the slideway.
优选的,所述限位杆通过活动轴分别连接于所述第一夹板和所述承载台的两侧,所述限位杆的翻转角度为90°。Preferably, the limit rod is connected to both sides of the first clamping plate and the bearing platform respectively through a movable shaft, and the turning angle of the limit rod is 90°.
优选的,所述第一夹板的长度长于所述第二夹板长度。Preferably, the length of the first splint is longer than the length of the second splint.
与现有技术相比,本实用新型的有益效果包括:Compared with the prior art, the beneficial effects of the present utility model include:
1、本实用新型与现有技术相比,通过设置可以转动的第二框体,方便工作人员块带动光伏板进行转动,从而快速对其进行检测,提高了检测效率;2、本实用新型与现有技术相比,通过限位杆和卡合组件的配合,能够更好的使得第一夹板和第二夹板夹持在光伏板的外侧,使其不易发生松动,避免出现检测意外的情况,有效降低了检测成本。1. Compared with the prior art, the utility model is provided with a rotatable second frame, which is convenient for the staff to drive the photovoltaic panel to rotate, so as to quickly detect it and improve the detection efficiency; 2. The utility model and Compared with the prior art, through the cooperation of the limit rod and the clamping component, the first splint and the second splint can be better clamped on the outside of the photovoltaic panel, so that it is not easy to loosen and avoid detection accidents. Effectively reduce the detection cost.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型正面示意图;Fig. 2 is the front schematic diagram of the present utility model;
图3是本实用新型夹持板正面示意图;Fig. 3 is the front schematic view of the clamping plate of the present invention;
图4是本实用新型夹持板俯视图;Fig. 4 is the top view of the clamping plate of the present invention;
图5是本实用新型图1中A处放大图。Figure 5 is an enlarged view of part A in Figure 1 of the present utility model.
图中:1、第一框体;11、轴承座;12、转轴;13、滑轮;2、夹持组件;21、第二框体;22、第一夹板;23、第二夹板;231、限位槽;232、夹持槽;24、第一弹簧;25、第二弹簧;26、承载台;27、限位杆;271、通孔;3、卡合组件;31、拉杆;32、活动板;33、第三弹簧;34、卡块;4、推杆;5、光伏板。In the figure: 1, the first frame; 11, the bearing seat; 12, the shaft; 13, the pulley; 2, the clamping assembly; 21, the second frame; 22, the first plywood; 23, the second plywood; 231, Limiting groove; 232, clamping groove; 24, first spring; 25, second spring; 26, carrying platform; 27, limit rod; 271, through hole; 3, engaging component; 31, tie rod; 32, Activity board; 33, third spring; 34, block; 4, push rod; 5, photovoltaic panel.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请参阅图1,一种光伏组件辅助测试装置,包括第一框体1、夹持组件2和若干个卡合组件3。Please refer to FIG. 1 , an auxiliary test device for photovoltaic components, including a
夹持组件2包括第二框体21、第一夹板22、两个第二夹板23、若干第一弹簧24、若干第二弹簧25、若干限位杆27和承载台26;第二框体21转动连接于第一框体1内、并具有一安装腔,第一夹板22与承载台26分别相对设置于安装腔内、并用于装载光伏板5;两第二夹板23相对设置于第一夹板22的两侧,且两个第二夹板23、第一夹板22以及承载台26可围合形成一夹持光伏板5的夹持区域;若干第一弹簧24的一端连接第一夹板22的一端,另一端连接于第二框体21的内壁;若干第二弹簧25的一端连接第二夹板23的一端,另一端连接于第二框体21的内壁;若干限位杆27分别转动连接于第一夹板22与承载台26的两侧,限位杆27具有一限位端,第二夹板23上开设有与能够与限位端配合的限位槽231。The
若干个卡合组件3与限位杆27一一对应,卡合组件3包括拉杆31、活动板32、若干第三弹簧33和卡块34;若干第三弹簧33的一端连接于限位槽231的内壁,若干第三弹簧33的另一端连接于活动板32,拉杆31与活动板32靠近第三弹簧33的一侧固定连接;并穿过第二夹板23延伸至第二夹板23之外;卡块34连接于活动板32背离第三弹簧33的一侧、并能够穿过对应的限位杆27后,将限位杆27限制于限位槽231内。The plurality of
本装置中,由两个工作人员依次掰动第一夹板22和第二夹板23,并将待检测到光伏板5放置在承载台26上,放置完毕后,通过第一弹簧24和第二弹簧25的弹力作用,推动第一夹板22和第二夹板23对光伏板5进行夹持;当第一夹板22和第二夹板23对光伏板5进行夹持后,工作人员拉动拉杆31,使其活动板32带动卡块34移动,并将限位杆27转动,使其一端延伸至限位槽231内,当限位杆27一端延伸至限位槽231后,停止拉动拉杆31,通过第三弹簧33的弹力作用,推动活动板32使其卡块34延伸至限位杆27内,完成对限位杆27的限位,从而进一步增强第一夹板22与第二夹板23对光伏板5的夹持力度,使其不易发生掉落。In this device, two workers move the
为提高第二框体21的转动效率,请参阅图1和图2,在一优选实施例中,第一框体1内壁的上下两端均固定有轴承座11,轴承座11内转动连接有转轴12,转轴12的一端固定在第二框体21上,通过设置轴承座11和转轴12,使其第二框体21能够在第一框体1内进行转动,方便工作人员对光伏板5两面进行检测。In order to improve the rotation efficiency of the
为提高第一夹板22和第二夹板23的夹持效果,请参阅图3、图4和图5,在一优选实施例中,第一夹板22和第二夹板23上均开设有条形夹持槽232,其中第一夹板22和第二夹板23能够有效对光伏板5的上端和两侧进行夹持,且条形夹持槽232能够更好的使其光伏板5与第一夹板22和第二夹板23进行连接,在条形夹持槽232内粘接有海绵层,避免在夹持过程中,对光伏板5表面造成磨损,第一夹板22和第二夹板23的正面均固定有推杆4,通过设置推动部,方便工作人员推动第一夹板22或第二夹板23挤压第一弹簧24或第二弹簧25,使其远离光伏板5;限位槽231内设置有滑道,滑道内部滑动连接有活动板32,通过设置滑道,增强了活动板32的移动效率,方便拉杆31带动活动板32进行移动,限位杆27分别连接于第一夹板22和承载台26的两侧,且限位杆27的翻转角度为90°,第一夹板22的长度长于第二夹板23长度;限位杆27为L形杆体,限位杆27上开设有供卡块34贯穿端通孔271,通过开设通孔271,方便卡块34延伸至限位杆27内部,从而达到更好的限位效果。In order to improve the clamping effect of the
为提高该装置对光伏板5的承载效率和移动效率,请参阅图1和图2,在一优选实施例中,承载台26的上端面开设有槽体;第一框体1的下端设置有若干滑轮13,通过开设槽体,方便承载台26上放置光伏板5,通过设置滑轮13,增强了第一框体1的可移动性。In order to improve the bearing efficiency and moving efficiency of the device to the
为提高第一弹簧24和第二弹簧25的使用寿命,请参阅图1和图2,第一弹簧24和第二弹簧25的表面均设有抗氧化涂层,通过设置抗氧化涂层,有效延长了第一弹簧24和第二弹簧25的使用寿命,降低了该设备后期的维修成本。In order to improve the service life of the
为了更好地理解本实用新型,以下结合图1-图4来对本实用新型光伏组件辅助测试装置的工作过程进行详细说明:在使用时,由两个工作人员依次掰动第一夹板22和第二夹板23,通过第一夹板22和第二夹板23,依次挤压第一弹簧24和第二弹簧25,使其发生形变;并将待检测到光伏板5放置在承载台26上,放置完毕后,在第一弹簧24和第二弹簧25的弹力作用,推动第一夹板22和第二夹板23对光伏板5进行夹持;当第一夹板22和第二夹板23对光伏板5进行夹持后,工作人员拉动拉杆31,使其活动板32带动卡块34移动,并将限位杆27转动,使其一端延伸至限位槽231内,当限位杆27一端延伸至限位槽231后,停止拉动拉杆31,通过第三弹簧33的弹力作用,推动活动板32使其卡块34延伸至限位杆27的通孔271内,完成对限位杆27的限位,从而进一步增强第一夹板22与第二夹板23对光伏板5的夹持力度,使其不易发生掉落,且在检测过程中,工作人员可以转动第二框体21,从而改变光伏板5的检测方向,并通过滑轮13,可以任意移动第一框体1,大大增强了第一框体1的便携性能。In order to better understand the present utility model, the working process of the photovoltaic module auxiliary test device of the present utility model will be described in detail below with reference to Figs. The two
以上所述本实用新型的具体实施方式,并不构成对本实用新型保护范围的限定。任何根据本实用新型的技术构思所做出的各种其他相应的改变与变形,均应包含在本实用新型权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
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Cited By (2)
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| CN115719723A (en) * | 2023-01-05 | 2023-02-28 | 江苏创生源智能装备股份有限公司 | A quality inspection device for photovoltaic panel production |
| CN116015179A (en) * | 2023-01-03 | 2023-04-25 | 浙江晶科能源有限公司 | Test method for rotating bracket and photovoltaic module |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116015179A (en) * | 2023-01-03 | 2023-04-25 | 浙江晶科能源有限公司 | Test method for rotating bracket and photovoltaic module |
| CN115719723A (en) * | 2023-01-05 | 2023-02-28 | 江苏创生源智能装备股份有限公司 | A quality inspection device for photovoltaic panel production |
| CN115719723B (en) * | 2023-01-05 | 2023-04-07 | 江苏创生源智能装备股份有限公司 | Quality detection device is used in photovoltaic board production |
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