CN216286311U

CN216286311U - Detection device for production and processing of household electrical components

Info

Publication number: CN216286311U
Application number: CN202123091983.9U
Authority: CN
Inventors: 张旭帆; 蔡勇军
Original assignee: Chongqing Yitong College
Current assignee: Chongqing Yitong College
Priority date: 2021-12-10
Filing date: 2021-12-10
Publication date: 2022-04-12
Anticipated expiration: 2031-12-10

Abstract

The utility model belongs to the field of detection devices, and particularly relates to a detection device for production and processing of household electrical elements. The technology comprises a base, wherein a conveying assembly used for inputting an electric element is arranged on the base; the base is provided with a turntable for placing an electrical element, and the turntable is positioned on one side of the output end of the conveying assembly; the base is further provided with a power assembly, a detection assembly for detecting the electrical element, a residual product recovery assembly for recovering residual products after detection and a finished product recovery assembly for recovering finished products after detection, wherein the power assembly is used for synchronously driving the conveying assembly, the detection assembly and the finished product recovery assembly. Through power component's use for electric elements's transport, detection, finished product are retrieved synchronous operation under same power drive's the condition, so that the detection progress keeps unanimous relatively, need not artificial operation and handle, can realize the detection and the recovery to electric elements, reduce the human cost.

Description

Detection device for production and processing of household electrical components

Technical Field

The utility model belongs to the field of detection devices, and particularly relates to a detection device for production and processing of household electrical elements.

Background

Electric elements is one of the indispensable constitution of many domestic electrical equipment, and electric elements need detect in the production and processing to ensure the quality of finished product, and some current electric elements detect and detect through the manual work mostly, and this kind of mode not only increases the cost of labor, still wastes time and energy, and efficiency is lower.

SUMMERY OF THE UTILITY MODEL

According to the defects in the prior art, the technical problems to be solved by the utility model are as follows: the utility model provides a detection device is used in domestic electrical element production and processing, can solve the cost of labor higher, still waste time and energy, problem that efficiency is lower

The detection device for producing and processing the household electrical elements comprises a base, wherein a conveying assembly for inputting the electrical elements is arranged on the base; the base is provided with a turntable for placing an electrical element, and the turntable is positioned on one side of the output end of the conveying assembly; the base is further provided with a power assembly, a detection assembly for detecting the electrical element, a residual product recovery assembly for recovering residual products after detection and a finished product recovery assembly for recovering finished products after detection, wherein the power assembly is used for synchronously driving the conveying assembly, the detection assembly and the finished product recovery assembly.

Furthermore, a plurality of placing grooves for placing the electric elements are formed in the rotary table, the placing grooves are arranged at the top edge of the rotary table at intervals, and the tops of the placing grooves are open and extend to the side wall of the rotary table; the bottom of carousel is vertical to be provided with first pivot, and the bottom of first pivot articulates in the base.

Further, the power assembly comprises a servo motor arranged on the conveying assembly, and the servo motor is used for driving the conveying assembly to convey the electric element; a transmission shaft is arranged at the output end of the servo motor, a first bevel gear is inserted on the transmission shaft, a second bevel gear is hinged on the base, and the second bevel gear is meshed with the first bevel gear; a first gear is inserted on the first rotating shaft, and a first toothed belt used for the transmission fit of the second bevel gear and the first gear is wound on the second bevel gear and the first gear.

Furthermore, the power assembly further comprises a second gear arranged on the first shaft, a third gear arranged on the detection assembly and a fourth gear arranged on the finished product recovery assembly, and second toothed belts used for transmission matching of the second gear, the third gear and the fourth gear are wound on the second gear, the third gear and the fourth gear.

Furthermore, the detection assembly comprises a third rotating shaft vertically hinged to the base, the third gear is inserted into the third rotating shaft, the top of the third rotating shaft is connected with a first connecting rod transversely arranged, and a detection pin used for detecting an electric element in the placing groove is arranged at the bottom of the free end of the first connecting rod.

Furthermore, the finished product recovery assembly comprises a fourth rotating shaft vertically hinged to the base, the fourth rotating shaft is inserted with the fourth gear, the top of the fourth rotating shaft is connected with a second connecting rod transversely arranged, and the bottom of the free end of the second connecting rod is provided with a push block for pushing the electric element; the base is provided with a finished product recovery box, the top of the finished product recovery box is provided with a chute for conveying the electric elements, and the free end of the chute extends to the side wall of the turntable.

Furthermore, the defective product recovery assembly comprises an exhaust fan arranged on the base and a defective product recovery box used for detecting the defective product, an input pipe used for sucking an electric element is arranged at the output end of the exhaust fan, and the output end of the exhaust fan is communicated with the defective product recovery box.

Compared with the prior art, the utility model has the following beneficial effects:

through power component's use for electric elements's transport, detection, finished product are retrieved synchronous operation under same power drive's the condition, so that the detection progress keeps unanimous relatively, need not artificial operation and handle, can realize the detection and the recovery to electric elements, reduce the human cost.

Drawings

FIG. 1 is a top view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a top view of the removal carousel of the present invention.

Names of components in the drawings: 1. the automatic feeding device comprises a base 2, a servo motor 3, a conveying assembly 4, a transmission shaft 5, a first bevel gear 6, a second bevel gear 7, a rotary disc 8, a placing groove 9, a third gear 10, a first connecting rod 11, a second toothed belt 12, a defective product recovery box 13, an exhaust fan 14, an input pipe 15, a fourth gear 16, a second connecting rod 17, a push block 18, a chute 19, a finished product recovery box 20, a detection needle 21, a first gear 22, a first toothed belt 23 and a second gear.

Detailed Description

The present invention is further described in the following detailed description with reference to the drawings, but the utility model is not limited thereto, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Example 1

Referring to fig. 1 to 3, the detecting device for producing and processing the household electrical component according to the present embodiment includes a base 1, wherein a conveying assembly 3 for inputting the electrical component is disposed on the base 1; a turntable 7 for placing electric elements is arranged on the base 1, and the turntable 7 is positioned on one side of the output end of the conveying assembly 3, so that the conveying assembly 3 conveys the electric elements to the turntable 7; still be provided with power component, the determine module that is used for detecting electrical component, the defective products that is used for retrieving the defective products after detecting on the base retrieve the subassembly and be used for retrieving the finished product recovery subassembly of finished product after detecting, power component is used for synchronous drive conveying component, determine module and finished product recovery subassembly to make conveying component, determine module and finished product recovery subassembly can synchronous operation, make testing process remain unanimous progress all the time.

Concretely, power component, detection module and defective product recovery subassembly are all controlled through PLC control system, power component drive conveyor assembly 3 carries electric elements interval to on carousel 7, and simultaneously, PLC control system control power component drive detection subassembly detects the electric elements on carousel 7, when detecting electric elements unqualifiedly, detection module retrieves the subassembly signals to the defective product, make defective product recovery subassembly carry out recovery processing to the defective product, and simultaneously, power component drive finished product recovery subassembly will detect qualified finished product and retrieve, need not the manual operation, can detect electric elements.

Wherein, conveying component 3 includes frame, drive shaft, conveyer belt, and the frame setting is on base 1, and the drive shaft sets up to two and divides the both sides of locating the frame, and the conveyer belt is around locating two drive shafts, and power component transmission is connected in one of them drive shaft to thereby drive the electric elements on the conveyer belt is carried in the conveyer belt operation.

In practical use, the conveying assembly 3 can achieve the purpose of communicating conveying by using the matching use among the chain wheels, the chain plates and the rack, or realize the conveying function of the electric elements by using the linear module and the like.

Example 2

The present embodiment further describes the technology, a plurality of placing grooves 8 for placing the electrical components are formed on the turntable, the placing grooves 8 are disposed at the top edge of the turntable 7 at intervals, the conveying assembly conveys the electrical components into the placing grooves 8, and enables one placing groove 8 to correspond to one electrical component, the top of the placing groove 8 is open and extends to the side wall of the turntable 7, so that the conveying assembly can convey the electrical components into the placing grooves 8 along the side wall of the turntable 7, and the electric components are prevented from being conveyed out of the placing grooves 8 when conveyed to the placing grooves 8, which affects the detection process, a first rotating shaft is vertically disposed at the bottom of the turntable 7, and the bottom of the first rotating shaft is hinged to the base 1, so that the turntable 7 rotates relative to the conveying assembly 3.

Wherein the top of the electrical component is raised above the notch of the placement slot 8.

Example 3

The present embodiment further illustrates the technology, the power assembly includes a servo motor 2 disposed on the conveying assembly 3, and the servo motor 2 is used for driving the conveying assembly 3 to convey the electrical element; the output end of the servo motor 2 is provided with a transmission shaft 4, a first bevel gear 5 is inserted on the transmission shaft 4, a second bevel gear 6 is hinged on the base 1, and the second bevel gear 6 is meshed with the first bevel gear 5, so that the servo motor 2 operates to drive the second bevel gear 6 to rotate; the first rotating shaft is inserted with a first gear 21, the second bevel gear 6 and the first gear 21 are wound with a first toothed belt 22 for the transmission fit of the second bevel gear 6 and the first gear 21, and the first toothed belt 22 drives the first gear 21 to rotate when the second bevel gear 6 rotates so as to drive the rotating disc 7 to rotate.

Specifically, transmission shaft 4 is connected in one of them drive shaft, and the one end of transmission shaft 4 extends to the drive shaft outside and inserts and be equipped with first bevel gear 5, second bevel gear 6 articulates in base 1 through the second pivot, in the use, servo motor 2 operates, the drive shaft of conveying component rotates along with it, simultaneously, first bevel gear 5 drives second bevel gear 6 and rotates, second bevel gear 6 drives first gear 21 and rotates and drive carousel 7 synchronous rotation, when electric elements is located conveying component's output, carousel 7 drives one of them standing groove 8 and rotates to conveying component's output one side simultaneously, conveying component just carries electric elements to standing groove 8 in, so that an electric elements corresponds a standing groove 8.

In practical use, the power assembly is not limited to this embodiment, and a device capable of driving rotation, such as a rotary cylinder, may be used instead of the servo motor 2, without being limited to this embodiment.

Example 4

In this embodiment, the power assembly further includes a second gear 23 disposed on the first shaft, a third gear 9 disposed on the detection assembly, and a fourth gear 15 disposed on the finished product recycling assembly, and a second belt 11 for driving and matching with the second gear 23, the third gear 9, and the fourth gear 15 is wound on the second gear 23, the third gear 9, and the fourth gear 15, so that the third gear 9, the fourth gear 15, and the second gear 23 are in driving connection through the second belt 11. During the use, when servo motor 2 moves, drive the first pivot of carousel 7 and rotate to drive carousel 7 and rotate, and second gear 23 rotates along with first pivot is rotated, and drives third gear 9 and fourth gear 15 through second cingulum 11 and rotate, in order to drive detection component and finished product recovery subassembly and rotate.

Example 5

The present embodiment further describes the technology, the detecting assembly includes a third rotating shaft vertically hinged on the base 1, the third gear 9 is inserted into the third rotating shaft, the top of the third rotating shaft is connected with a first connecting rod 10 transversely arranged, a detecting pin 20 for detecting an electrical component in the placing slot 8 is arranged at the bottom of a free end of the first connecting rod 10, and the servo motor 2 operates to drive the detecting pin 20 to rotate relative to the placing slot 8, so as to detect the electrical component arranged in the placing slot 8. Specifically, be provided with proximity switch on the detection needle 20, servo motor 2 passes through the transmission cooperation between third gear 9 and the second toothed belt 11, so that detection needle 20 is circular motion around the third pivot, proximity switch starts when detection needle 20 rotates to carousel 7 top and makes detection needle 20 move, standing groove 8 just rotates to the below of detecting needle 20, so that detection needle 20 detects the electrical component in standing groove 8, realize automated inspection when realizing synchronous operation.

In another embodiment, the detection assembly includes a bracket fixedly disposed on the base 1, a free end of the bracket is located above the turntable 7, the placement groove 8 moves relative to the free end of the bracket, the detection pin 20 is fixedly disposed at the bottom of the free end of the bracket, a fifth rotating shaft is vertically hinged on the base 1, the third gear 9 is inserted in the fifth rotating shaft, a cross bar is transversely disposed at the top of the fifth rotating shaft, a proximity switch for starting the operation of the detection pin 20 is disposed on the bracket, and rotates along with the turntable 7, an electrical component in the placement groove 8 passes below the detection pin 20, and the fifth rotating shaft drives the free end of the cross bar to be close to the bracket along with the rotation of the third gear 9, so that the proximity switch starts the detection pin 20 to detect the electrical component.

Example 6

In this embodiment, the technology is further described, the finished product recycling assembly includes a fourth rotating shaft vertically hinged to the base 1, the fourth rotating shaft is inserted with the fourth gear 15, a second connecting rod 16 transversely arranged is connected to the top of the fourth rotating shaft, and a pushing block 17 for pushing an electrical element is arranged at the bottom of a free end of the second connecting rod 16; a finished product recovery box 19 is arranged on the base 1 to recover the qualified electric elements, a chute 18 for conveying the electric elements is arranged at the top of the finished product recovery box 19, the free end of the chute 18 extends to the side wall of the turntable 7, and the electric elements are conveyed into the finished product recovery box 19 through the chute 18.

During the use, servo motor 2 moves to through the transmission cooperation between fourth gear 15 and the second toothed belt 11, drive second connecting rod 16 and be circular motion around the fourth pivot, when and the ejector pad 17 that is located the 16 free ends of second connecting rod rotate to carousel 7 top, standing groove 8 just rotates to ejector pad 17 below, ejector pad 17 is along with continuing to rotate, if there is electrical element in standing groove 8, then ejector pad 17 pushes out standing groove 8 with electrical element, and slide to finished product recovery box 19 in through chute 18.

Wherein, the placing grooves 8 can be four, correspondingly, the circumference of the first gear 21 and the second gear 23 is one fourth of that of the third gear 9 and the fourth gear 15, so that when the third gear 9 and the fourth gear 15 rotate for one circle, the rotating disc 7 rotates for one fourth, and each placing groove 8 is respectively positioned below the detection needle 20, the defective product recovery assembly and the push block 17.

Wherein, the placing grooves 8 can be three, correspondingly, the circumference of the first gear 21 and the second gear 23 is one third of that of the third gear 9 and the fourth gear 15, so that when the third gear 9 and the fourth gear 15 rotate for one circle, the rotating disc 7 rotates for one third, the third rotating shaft is positioned at one side of the conveying assembly 3, and the detecting needle 20 rotates for one circle and is positioned on the placing groove 8 just above one side of the output side of the conveying assembly 3.

In another embodiment, the finished product recycling assembly comprises a fourth rotating shaft vertically hinged to the base 1, the fourth rotating shaft is inserted with the fourth gear 15, the top of the fourth rotating shaft is connected with a second connecting rod 16 transversely arranged, and the bottom of the free end of the second connecting rod 16 is provided with a sucker for sucking an electric element; the base 1 is provided with a finished product recovery box 19, the sucker is located above the finished product recovery box 19, when the sucker rotates to the upper side of an electric element, the sucker is started to suck the electric element, and when the sucker rotates to the upper side of the finished product recovery box 19, the sucker puts down the electric element so as to recover the qualified electric element after detection.

Example 7

The present embodiment further illustrates the technology, the residue recovery assembly includes an exhaust fan 13 disposed on the base 1 and a residue recovery box 12 for installing and detecting the residue, an input pipe 14 for sucking the electrical components is disposed on an output end of the exhaust fan 13, and an output end of the exhaust fan 13 is communicated with the residue recovery box 12. Specifically, the free end of the input pipe 14 is located above the rotating disc 7, the free end of the input pipe 14 is fixed on the exhaust fan 13 through a fixing bracket, when the detection needle 20 detects an unqualified electric element, the detection needle 20 outputs a signal to the exhaust fan 13 to enable the exhaust fan 13 to operate, when the detection needle 20 detects the next electric element, the detected electric element just rotates to the position below the port of the free end of the input pipe 14 and is sucked into the residue recovery box 12, then the exhaust fan 13 stops operating, and when the detection needle 20 sends a signal, the operation is repeated again.

In the actual application, can replace rotation cylinder with air exhauster 13 to set up the dog on rotation cylinder's free end, when the dog rotated to the carousel top, standing groove 8 just rotated to the dog front side, along with rotation cylinder's continuation, the dog released the electric elements in standing groove 8, and defective products recovery box 12 sets up in the below, in order to retrieve electric elements to defective products recovery box 12.

Specifically, a bearing can be arranged on the base 1, and the first rotating shaft, the second rotating shaft, the third rotating shaft and the like are connected to the bearing to realize hinging.

The working mode of the utility model is as follows: the PLC control system controls the servo motor 2 to operate, the conveying component 3, the rotary table 7, the third gear 9 and the fourth gear 15 are driven to rotate simultaneously through the transmission matching of the second toothed belt 11 and the first toothed belt 22, when an electric element is conveyed to the output end part of the conveying component 3, one of the placing grooves 8 just rotates to the output end part of the conveying component 3, so that the electric element is conveyed into the placing groove 8, when the placing groove 8 provided with the electric element rotates to the lower part of the first connecting rod 10, the detection needle 20 just rotates for a circle and is positioned above the placing groove 8 to detect the electric element, if the detection is unqualified, the exhaust fan 13 is started, if the detection is qualified, the exhaust fan 13 does not run, when the detected electric element rotates to the lower part of the free end of the input pipe 14, if the detected electric element is unqualified, the electric element is sucked into the defective product recovery box 12, if the electric element is qualified, the electric element continues to rotate along with the rotary table 7, when rotating to second connecting rod 16 below, ejector pad 17 rotates just to standing groove 8 top after a week, if there is electric elements in standing groove 8, then is promoted and gets into finished product recovery box 19 to this realizes full automated inspection, need not artificial operation.

Claims

1. The utility model provides a detection device is used in domestic electric elements production and processing, includes base (1), its characterized in that: the base (1) is provided with a conveying assembly (3) for inputting electric elements; a turntable (7) for placing electrical elements is arranged on the base (1), and the turntable (7) is positioned on one side of the output end of the conveying assembly (3); the base is further provided with a power assembly, a detection assembly for detecting the electrical element, a residual product recovery assembly for recovering residual products after detection and a finished product recovery assembly for recovering finished products after detection, wherein the power assembly is used for synchronously driving the conveying assembly, the detection assembly and the finished product recovery assembly.

2. The detecting device for the production and processing of household electrical components according to claim 1, wherein: the turntable is provided with a plurality of placing grooves (8) for placing electric elements, the placing grooves (8) are arranged at the top edge of the turntable (7) at intervals, and the tops of the placing grooves (8) are open and extend to the side wall of the turntable (7); the bottom of the rotary table (7) is vertically provided with a first rotating shaft, and the bottom of the first rotating shaft is hinged to the base (1).

3. The detecting device for the production and processing of household electrical components according to claim 2, wherein: the power assembly comprises a servo motor (2) arranged on the conveying assembly (3), and the servo motor (2) is used for driving the conveying assembly (3) to convey the electric element; a transmission shaft (4) is arranged at the output end of the servo motor (2), a first bevel gear (5) is inserted on the transmission shaft (4), a second bevel gear (6) is hinged on the base (1), and the second bevel gear (6) is meshed with the first bevel gear (5); a first gear (21) is inserted on the first rotating shaft, and a first toothed belt (22) for the transmission fit of the second bevel gear (6) and the first gear (21) is wound on the second bevel gear (6) and the first gear (21).

4. A detecting device for home electric appliance production process according to claim 3, characterized in that: the power assembly further comprises a second gear (23) arranged on the first shaft, a third gear (9) arranged on the detection assembly and a fourth gear (15) arranged on the finished product recovery assembly, and second toothed belts (11) which are in transmission fit with the second gear (23), the third gear (9) and the fourth gear (15) are arranged on the second gear (23), the third gear (9) and the fourth gear (15) in a winding mode.

5. The detecting device for the production and processing of household electrical components as claimed in claim 4, wherein: the detection assembly comprises a third rotating shaft vertically hinged to the base (1), a third gear (9) is inserted into the third rotating shaft, the top of the third rotating shaft is connected with a first connecting rod (10) transversely arranged, and a detection pin (20) used for detecting an electric element in the placing groove (8) is arranged at the bottom of the free end of the first connecting rod (10).

6. The detecting device for the production and processing of household electrical components as claimed in claim 5, wherein: the finished product recovery assembly comprises a fourth rotating shaft vertically hinged to the base (1), the fourth rotating shaft is inserted with the fourth gear (15), the top of the fourth rotating shaft is connected with a second connecting rod (16) transversely arranged, and the bottom of the free end of the second connecting rod (16) is provided with a push block (17) used for pushing an electric element; a finished product recovery box (19) is arranged on the base (1), a chute (18) used for conveying the electric elements is arranged at the top of the finished product recovery box (19), and the free end of the chute (18) extends to the side wall of the rotary table (7).

7. The detecting device for the production and processing of household electrical components as claimed in claim 6, wherein: the residual product recycling assembly comprises an exhaust fan (13) arranged on the base (1) and a residual product recycling box (12) used for detecting residual products, an input pipe (14) used for sucking an electric element is arranged at the output end of the exhaust fan (13), and the output end of the exhaust fan (13) is communicated with the residual product recycling box (12).