CN216270125U

CN216270125U - 90-degree steering transition line for photovoltaic module

Info

Publication number: CN216270125U
Application number: CN202122086021.8U
Authority: CN
Inventors: 徐新胜; 遆相龙; 姜中周; 贺红峰; 黄曰龙
Original assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Current assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Priority date: 2021-08-31
Filing date: 2021-08-31
Publication date: 2022-04-12
Anticipated expiration: 2031-08-31

Abstract

The utility model discloses a 90-degree turning transition line for a photovoltaic module, which comprises a rack, an X-direction plate-type conveying device, a Y-direction roller conveying device, a proximity switch, a blocking frame and a buffer cushion, wherein the rack is provided with the X-direction plate-type conveying device, the input end of the X-direction plate-type conveying device is provided with an avoidance opening for a butt-joint trolley, the rack at the output end of the X-direction plate-type conveying device is provided with a jacking Y-direction roller conveying device, the rack at the conveying tail end of the X-direction plate-type conveying device is provided with the upwardly arranged proximity switch, the rack is provided with two vertically arranged blocking frames, and one side of each blocking frame, which is close to a product, is provided with the buffer cushion. By the mode, the conveying device is compact in structure and stable in operation, can convey heavier products, performs steering transition on the whole stack of products, and can avoid the falling of the products caused by the failure of the proximity switch.

Description

90-degree steering transition line for photovoltaic module

Technical Field

The utility model relates to the technical field of solar module packaging, in particular to a 90-degree turning transition line for a photovoltaic module.

Background

The solar module, namely the photovoltaic module, needs to be packed after the production is finished for subsequent transportation, because the photovoltaic module is flat, the photovoltaic module is often stacked into a pile during the packing, then the packing is carried out, the packing relates to a complex process, and the process comprises the steps of banding, overturning, casing, film covering and the like in all directions, and relates to multiple stations, because the stations are various, the design is in a flow line form, the processing production area is limited, a common flow line cannot be designed, the conveying direction can be changed by turning conveying, and the space is reasonably planned, most of the existing turning devices aim at a single photovoltaic module product, a heavier pile of product modules is difficult to meet, the conveying stroke is excessive under the condition of approaching a switch, the risk of product falling exists, because the pile of heavy composition, the inertia is large in the conveying process, the risk of product falling also exists, and based on the defects and the defects, there is a need for an improvement over the prior art to design a 90 degree turn transition line for photovoltaic modules.

SUMMERY OF THE UTILITY MODEL

The technical problem mainly solved by the utility model is to provide a 90-degree steering transition line for a photovoltaic module, which is compact in structure, stable in operation, capable of conveying heavier products, performing steering transition on a whole stack of products and avoiding falling of the products caused by failure of a proximity switch.

In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a 90 degrees turn to cross-over line for photovoltaic module, this kind of 90 degrees turn to cross-over line for photovoltaic module includes the frame, X is to board-like conveyor, Y is to cylinder conveyor, proximity switch, stop frame and cushion, install X in the frame to board-like conveyor, X is provided with the dodge opening for the butt joint dolly to board-like conveyor's input, X is to installing jacking formula Y in the frame of board-like conveyor output to cylinder conveyor, X installs the proximity switch that sets up in the frame to board-like conveyor transport end, install the stop frame of two vertical settings in the frame, stop the frame and be close to one side of product and install the cushion.

Preferably, X is to board conveyor including the connecting axle, the transmission shaft, the sprocket, the chain, the support frame, the conveying link joint, gear motor and rack and pinion module, two connecting axle cartridges are in the frame input, frame output cartridge has the transmission shaft, all install the sprocket on connecting axle and the transmission shaft, both sides sprocket passes through the chain and connects, two liang of a set of chains, the support frame is installed to two chain outer wall arrays of same group, install the conveying link joint on a set of support frame relatively, the conveying link joint adopts hard material, conveying link joint lifting surface area is big, a photovoltaic module for supporting heavy buttress, gear motor is installed to the frame end, gear motor passes through the rack and pinion module and drives the transmission shaft and rotates.

Preferably, the Y-direction roller conveying device comprises a jacking cylinder, a jacking frame, guide shafts, synchronous lifters, synchronous shafts, conveying rollers, servo motors, induction sheets and inductors, wherein the jacking cylinder is arranged on the rack, the jacking frame is arranged on a piston rod at the upper part of the jacking cylinder, the four guide shafts are arranged at the bottom of the jacking frame, the synchronous lifters are sleeved on the guide shafts, the synchronous lifters are arranged on the rack, two adjacent synchronous lifters are connected through the synchronous shafts, a row of conveying rollers are inserted into the upper part of the jacking frame and are synchronously connected through gear racks, the servo motors are arranged on the jacking frame, the servo motors drive the conveying rollers to rotate, the two-station induction sheets are arranged at the side ends of the jacking frame, the rack is provided with the inductors matched with the rack and correspond to the switching stroke of the jacking cylinder, when the jacking cylinder is closed, the conveying rollers are lower than the conveying chain plates, when the jacking cylinder is in an extension state, the conveying roller is higher than the conveying chain plate.

Compared with the prior art, the utility model has the beneficial effects that:

compact structure, operate steadily, can carry heavier product, turn to the transition to whole buttress product, can avoid dropping because of the product that proximity switch failure caused.

Drawings

Fig. 1 is a schematic structural diagram of a working state of a 90-degree turning transition line for a photovoltaic module.

Fig. 2 is a schematic structural view of a 90-degree turning transition line for a photovoltaic module.

Fig. 3 is a partial structural schematic diagram of an X-direction plate type conveying device for a photovoltaic module, wherein the X-direction plate type conveying device is used for 90-degree turning transition lines.

Fig. 4 is a schematic view of a bottom view of a Y-direction roller conveyor for photovoltaic modules with 90-degree turning transition lines.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and will thus define the scope of the utility model more clearly and clearly.

Referring to fig. 1 to 4, an embodiment of the present invention includes:

the utility model provides a 90 degrees turn to cross-over line for photovoltaic module, this kind of 90 degrees turn to cross-over line for photovoltaic module includes frame 1, X is to board-like conveyor 2, Y is to cylinder conveyor 3, proximity switch 4, stop 5 and cushion 6, install X on the frame 1 to board-like conveyor 2, X is provided with the dodge opening 20 for the butt joint dolly to board-like conveyor 2's input, X is to installing jacking formula Y to cylinder conveyor 3 on the frame 1 of board-like conveyor 2 output, X is to installing the proximity switch 4 that sets up on board-like conveyor 2 carries terminal frame 1, install the stop 5 of two vertical settings on frame 1, stop 5 and install cushion 6 near one side of product.

X is to slat type conveyor 2 including connecting axle 21, transmission shaft 22, sprocket 23, chain 24, support frame 25, conveying link joint 26, gear motor 27 and rack and pinion module 28, two connecting axles 21 cartridge are in frame 1 input, frame 1 output cartridge has transmission shaft 22, all install sprocket 23 on connecting axle 21 and the transmission shaft 22, both sides sprocket 23 passes through chain 24 and connects, two liang of a set of chains 24, support frame 25 is installed to two 24 outer wall arrays of two chains of same group, install conveying link joint 26 on a set of relative support frame 25, conveying link joint 26 adopts hard material, conveying link joint 26 atress area is big, be used for supporting heavier a buttress photovoltaic module, gear motor 27 is installed to frame 1 end, gear motor 27 drives transmission shaft 22 through rack and pinion module 28 and rotates.

The Y-direction roller conveying device 3 comprises a jacking cylinder 31, a jacking frame 32, guide shafts 33, synchronous lifters 34, synchronous shafts 35, conveying rollers 36, servo motors 37, induction sheets 38 and inductors 39, wherein the jacking cylinder 31 is installed on the rack 1, the jacking frame 32 is installed on a piston rod on the upper portion of the jacking cylinder 31, the four guide shafts 33 are installed at the bottom of the jacking frame 32, the synchronous lifters 34 are sleeved on the guide shafts 33, the synchronous lifters 34 are arranged on the rack 1, two adjacent synchronous lifters 34 are connected through the synchronous shafts 35, a row of conveying rollers 36 are inserted in the upper portion of the jacking frame 32, the conveying rollers 36 are synchronously connected through gear racks, the servo motors 37 are installed on the jacking frame 32, the conveying rollers 36 are driven by the servo motors 37 to rotate, the two-position induction sheets 38 are installed at the side ends of the jacking frame 32, the inductors 39 matched with the rack 1 are installed on the rack and correspond to the switching stroke of the jacking cylinder 31, when the jacking cylinder 31 is closed, the conveying roller 36 is lower than the conveying chain plate 26, and when the jacking cylinder 31 is in an extending state, the conveying roller 36 is higher than the conveying chain plate 26.

When the 90-degree steering transition line for the photovoltaic module works, a stack of photovoltaic modules is conveyed to a conveying chain plate 26 of an X-direction plate type conveying device 2 by a butt-joint trolley, a speed reducing motor 27 drives a transmission shaft 22 to rotate through a gear rack module 28 so as to drive the conveying chain plate 26 to move, when a stack of photovoltaic modules moves to the position above a Y-direction roller conveying device 3, when a proximity switch 4 senses a product, the X-direction plate type conveying device 2 stops running, a blocking frame 5 and a buffer cushion 6 block the product, the product is prevented from falling due to failure of the proximity switch 4, a piston rod of a jacking cylinder 31 extends to drive a jacking frame 32 to move upwards, the jacking frame 32 jacks the product, at the moment, a servo motor 37 drives a conveying roller 36 to rotate, and the Y-direction roller conveying device 3 performs 90-degree steering transition on the stack of photovoltaic modules.

The 90-degree steering transition line for the photovoltaic module is compact in structure and stable in operation, can convey heavier products, performs steering transition on the whole stack of products, and can avoid the falling of the products caused by the failure of the proximity switch.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a 90 degrees turn to transition line for photovoltaic module which characterized in that: this kind of 90 degrees turn to crossover wires for photovoltaic module includes the frame, X is to board-like conveyor, Y is to cylinder conveyor, proximity switch, stop frame and cushion, install X in the frame to board-like conveyor, X is provided with the dodge opening for the butt joint dolly to board-like conveyor's input, X is to installing jacking formula Y in the frame of board-like conveyor output to cylinder conveyor, X is to installing the proximity switch that sets up in the frame of board-like conveyor transport end, install the stop frame of two vertical settings in the frame, stop the frame and install the blotter near one side of product.

2. The 90 degree turn transition line for a photovoltaic module of claim 1, wherein: x is to board-like conveyor including the connecting axle, the transmission shaft, the sprocket, the chain, the support frame, the conveying link joint, gear motor and rack and pinion module, two connecting axle cartridges are in the frame input, frame output end cartridge has the transmission shaft, all install the sprocket on connecting axle and the transmission shaft, the sprocket of both sides passes through the chain and connects, two liang of a set of chains, the support frame is installed to two chain outer wall arrays of same group, install the conveying link joint on a set of relative support frame, gear motor is installed to the frame end, gear motor passes through the rack and pinion module and drives the transmission shaft and rotate.

3. The 90 degree turn transition line for a photovoltaic module of claim 1, wherein: y is to cylinder conveyor including jacking cylinder, jacking frame, guiding axle, synchronous riser, synchronizing shaft, conveying cylinder, servo motor, response piece and inductor, the jacking cylinder is installed in the frame, install the jacking frame on the piston rod of jacking cylinder upper portion, four guiding axles are installed to jacking frame bottom, all the cover has synchronous riser on the guiding axle, synchronous riser sets up in the frame, two adjacent synchronous risers pass through synchronizing shaft and connect, jacking frame upper portion cartridge has one row of conveying cylinder, conveying cylinder passes through rack and pinion synchronous connection, install servo motor on the jacking frame, servo motor drive conveying cylinder rotates, two station response pieces are installed to jacking frame side, install the complex inductor with it in the frame.