CN216235819U - Modular material lifting bucket - Google Patents
Modular material lifting bucket Download PDFInfo
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- CN216235819U CN216235819U CN202122948262.9U CN202122948262U CN216235819U CN 216235819 U CN216235819 U CN 216235819U CN 202122948262 U CN202122948262 U CN 202122948262U CN 216235819 U CN216235819 U CN 216235819U
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Abstract
The utility model discloses a modularized material lifting bucket, which comprises a material lifting machine and a main building folding machine, wherein the material lifting machine comprises a lifting frame, a lifting frame and a lifting frame; the bottom rail of the material hoister is connected with the stand column, the middle rail is connected with the host platform, the top rail is connected with the metering platform, the bottom rail, the middle rail and the top rail are sequentially overlapped and spliced into an inclined complete machine material rail, the front ends of the inner side surfaces of the low rail, the middle rail and the top rail are respectively provided with a first rail groove, the rear ends of the inner side surfaces of the low rail, the middle rail and the top rail are respectively provided with a second rail groove, the rear end of the material box is respectively provided with a second rail groove, the front end of the material box is connected in the first rail groove in a sliding manner, the support is connected in the first rail groove in a sliding manner, the middle of the support is provided with a movable pulley block, one end of the rope is fixedly arranged on the top support, the rope penetrates through the movable pulley, and the other end of the rope is fixed on a rotating shaft of the motor and the speed reducer. The modularized material lifting bucket provided by the utility model realizes that the material lifting bucket is completed in a production workshop from processing, manufacturing, mounting and debugging.
Description
Technical Field
The utility model relates to the technical field of elevator buckets, in particular to a modularized material elevator bucket.
Background
The existing material transportation has two modes:
(1) traditional inclined belt transportation; the conventional inclined belt transport has the following disadvantages:
the first defect is that the material lifting height is in a range of 12-16 meters as required, in order to ensure stable and effective material transportation, the included angle between the inclined belt and the ground is within 20 degrees, and the horizontal length of the inclined belt is at least more than 30 meters, so that the occupied area is large.
The inclined belt has long length, and each component of the framework needs to be assembled on site, so that the installation time is long, and the labor cost is high;
(2) transporting the lifting bucket; the elevator bucket transport has the following disadvantages:
the device has the disadvantages of complex structure, field installation, high requirement on the technical grade of installation personnel and long installation time.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides a modular material elevator.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a modularized material lifting bucket comprises a material lifting machine and a main building folding machine;
the main building folding machine comprises a basic frame, a stand column, a main machine platform, a metering platform, a rotatable lifting lug, a first supporting leg and a second supporting leg; the upper end of one side of the basic frame is in pin joint with a front upright post, the upper end of the other side of the basic frame is fixedly provided with a first supporting leg, and the first supporting leg is in pin joint with a rear upright post; the lower end of one side of the metering platform is fixedly provided with a second supporting leg, the lower end of the second supporting seat is in pin joint with a front upright post, and the lower end of the other side of the metering platform is in pin joint with a rear upright post; rotatable lifting lugs are fixedly arranged on two sides of the host platform, and a front upright post and a rear upright post are respectively connected with the rotatable lifting lugs on the two sides in a pin joint mode;
the material hoister comprises a bottom rail, a middle rail, a top rail, a motor, a speed reducer, a material box, a support and a movable pulley block; the bottom rail is fixedly connected with the upright post, the middle rail is fixedly connected with the host platform, the top rail is fixedly connected with the metering platform, the bottom rail, the middle rail and the top rail are sequentially overlapped and spliced into an inclined complete machine material rail, the front ends of the inner side surfaces of the bottom rail, the middle rail and the top rail are respectively communicated with a first rail groove with the same size, the rear ends of the inner side surfaces of the bottom rail, the middle rail and the top rail are respectively communicated with a second rail groove with the same size, the rear end of the material box is connected in the second rail groove in a sliding way through a support rod, the front end of the material box is connected in the first rail groove in a sliding way through a connecting plate, the connecting plate is connected with a support and the support is connected in the first rail groove in a sliding way, the middle part of the support is provided with a movable pulley block, one end of the rope is fixedly arranged on the top support, the rope passes through the movable pulley, and the other end of the rope is fixed on a rotating shaft of the motor and the speed reducer, the back of the middle rail is provided with a guide platform, the top end of the middle rail is provided with a discharging arc-shaped groove, the discharging arc-shaped groove is communicated with the rail groove, and the outlet end of the discharging arc-shaped groove extends to the positions of sealing plates on two sides of the top end close to the guide platform.
Preferably, a discharge hopper is further arranged on the host platform, and an inlet of the discharge hopper is communicated with the middle part of the top end of the guide platform through an opening.
Preferably, two ends of the supporting rod are provided with rollers which are in sliding connection with the second track groove; the two ends of the connecting plate are provided with rollers which are in sliding connection with the first track groove; and rollers are arranged at two ends of the support and are in sliding connection with the first track groove.
Preferably, a first position sensor penetrates through the bottom of the first track groove; a second position sensor is arranged at a position, close to the bottom of the discharging arc-shaped groove, of the first track groove in a penetrating mode; and a third position sensor is arranged on the guide platform in a penetrating manner at a position close to the top of the discharge arc-shaped groove.
Preferably, one side of the host platform is fixedly provided with a rotatable lifting lug obliquely downwards, the rotatable lifting lug is connected with the front upright post through a pin joint, the other side of the host platform is fixedly provided with a rotatable lifting lug obliquely upwards, and the rotatable lifting lug is connected with the rear upright post through a pin joint.
Preferably, the sum of the heights of the front upright post and the second support leg is equal to the sum of the heights of the rear upright post and the first support leg.
Preferably, the host platform and the metering platform are always in horizontal positions in the rotation process of the main building.
Preferably, the upright post is in a horizontal position when the main building rotates to the folded state.
Compared with the prior art, the utility model has the beneficial effects that:
(1) modular design, namely, the installation and debugging of the equipment are completed before delivery; the time for installing and debugging the equipment is greatly shortened after the equipment arrives at the site;
(2) the whole transportation is convenient for lifting the whole material to a certain height, and the material lifting time is saved;
(3) the capacity of the material box is improved, and more cubic materials can be added in one-time loading;
(4) the overturning angle of the material box at the top discharging position is increased, so that automatic discharging of the large-capacity material box can be well realized, and discharging is fast and clean;
(5) and a first position sensor and a third position sensor are respectively added at the starting point and the ending point for stroke protection, and a second position sensor is added at the suspension point of the prepared material for saving the material loading time.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the overall material removal tank of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is an overall front view of the present invention;
FIG. 6 is an overall top view of the present invention;
FIG. 7 is an overall right side view of the present invention;
FIG. 8 is an overall left side view of the present invention;
FIG. 9 is a schematic view of a partial operation of the present invention;
FIG. 10 is a schematic view of a partial operation of the present invention;
FIG. 11 is another overall structural diagram of the present invention.
In the figure: 1. a base frame; 2. a column; 3. a host platform; 4. a metering platform; 5. the lifting lug can be rotated; 6. a first support leg; 7. a second support leg; 8. a bottom rail; 9. a middle rail; 10. a top rail; 11. a motor and a speed reducer; 12. a material box; 13. a support; 14. a movable pulley block; 15. a guide platform; 16. discharging arc-shaped grooves; 17. a discharge hopper; 18. a roller; 19. a first track groove; 20. a second track groove; 21. a first position sensor; 22. a second position sensor; 23. and a third position sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1-11, a modular material elevator includes a material elevator and a main building folder.
The main building folding machine comprises a base frame 1, a stand column 2, a main machine platform 3, a metering platform 4, a rotatable lifting lug 5, a first support leg 6 and a second support leg 7.
The upper end of one side of the basic frame 1 is connected with a front upright post 2 in a pin mode, the upper end of the other side of the basic frame 1 is fixedly provided with a first supporting leg 6, and the first supporting leg 6 is connected with a rear upright post 2 in a pin mode. The lower end of one side of the metering platform 4 is fixedly provided with a second supporting leg 7, the lower end of the second supporting seat is connected with a front upright post 2 in a pin mode, and the lower end of the other side of the metering platform 4 is connected with a rear upright post 2 in a pin mode. Rotatable lug 5 is fixedly arranged on one side of the host platform 3 in an inclined downward mode, the rotatable lug 5 is connected with the front upright post 2 through a pin, the rotatable lug 5 is fixedly arranged on the other side of the host platform 3 in an inclined upward mode, and the rotatable lug 5 is connected with the rear upright post 2 through a pin.
The sum of the heights of the front upright post 2 and the second support leg 7 is equal to the sum of the heights of the rear upright post 2 and the first support leg 6.
The material elevator comprises a bottom rail 8, a middle rail 9, a top rail 10, a motor and speed reducer 11, a material box 12, a support 13, a movable pulley block 14 and a guide platform 15.
The bottom rail 8 is fixedly connected with the upright post 2, the middle rail 9 is fixedly connected with the host platform 3, the top rail 10 is fixedly connected with the metering platform 4, the bottom rail 8, the middle rail 9 and the top rail 10 are sequentially overlapped and spliced into an inclined complete machine material rail, the front ends of the inner side surfaces of the bottom rail, the middle rail 9 and the top rail 10 are respectively communicated with a first rail groove 19 with the same size, the rear ends of the inner side surfaces of the bottom rail, the middle rail 9 and the top rail 10 are respectively communicated with a second rail groove 20 with the same size, the rear end of the material box 12 is slidably connected into the second rail groove 20 through a support rod, the front end of the material box 12 is slidably connected into the first rail groove 19 through a connecting plate, the connecting plate is connected with the support 13, the support 13 is slidably connected into the first rail groove 19, the middle part of the support 13 is provided with a movable pulley block 14, one end of a rope is fixedly arranged on the top support 13, the rope passes through the movable pulley, and the other end of the rope is fixed on a rotating shaft of the motor and the speed reducer 11, the motor and the speed reducer 11 are fixed on a back support of the top rail 10, the back of the middle rail 9 is provided with a guide platform 15, the top end of the middle rail 9 is provided with a discharging arc-shaped groove 16, the discharging arc-shaped groove 16 is communicated with the second rail groove 20, and the outlet end of the discharging arc-shaped groove 16 extends to the position close to sealing plates on two sides of the top end of the guide platform 15.
The host platform 3 is also provided with a discharge hopper 17, and the inlet of the discharge hopper 17 is communicated with the middle part of the top end of the guide platform 15 through an opening.
Two ends of the supporting rod are provided with rollers 18, and the rollers 18 are slidably connected in the second track groove 20; the two ends of the connecting plate are provided with rollers 18, and the rollers 18 are slidably connected in the first track groove 19; the two ends of the bracket 13 are provided with rollers 18, and the rollers 18 are slidably connected in the first rail groove 19.
A first position sensor 21 penetrates through the bottom of the first track groove 19; a second position sensor 22 penetrates through the first track groove 19 at a position close to the bottom of the discharge arc-shaped groove 16; and a third position sensor 23 penetrates through the guide platform 15 at a position close to the top of the discharge arc-shaped groove 16.
The working principle of the utility model is as follows:
the bottom track 8 is fixedly connected with the upright post 2, the middle track 9 is fixedly connected with the host platform 3, and the top track 10 is fixedly connected with the metering platform 4;
the material box 12, the bracket 13 and the movable pulley block 14 are matched with the first track groove 19 and the second track groove 20 for limiting and slide up and down;
one end of a rope is fixedly arranged on the top support 13, the rope penetrates through the movable pulley 14, and the other end of the rope is fixed on a rotating shaft of the motor and speed reducer 11, so that the material box 12, the support 13 and the movable pulley block 14 are controlled to move up and down and hover;
the material receiving start position of the material box 12 is confirmed by a position sensor I21, as shown in figure 5;
when the material receiving is finished, the motor is started to drive the material box 12 to ascend to the second 22-position sensor for hovering, as shown in fig. 9;
when the materials need to be discharged, the motor is started, the material box 12 rises, the rollers touch the sealing plates on the two sides of the top end of the guide platform 15, so that the overturning action of the material box 12 is controlled, the overturning action is stopped after the induction of the position sensor III 23, the material box returns to the material receiving starting position after the discharging is finished, and a material feeding cycle is completed, as shown in fig. 10;
the base frame 1 is connected with the upright post 2 by a pin shaft, so that 360-degree rotation can be realized; the host platform 3 is welded with the rotatable lifting lug 5, and the rotatable lifting lug 5 is connected with the upright post 2 by a pin shaft and can rotate around the pin hole; the measuring platform 4 is connected with the upright post 2 by a pin shaft and can rotate around the pin hole;
the rotation lengths of the rear upright post and the front upright post are consistent, and the host platform 3 and the metering platform 4 are always in a horizontal state in the rotation process of the main building; the upright post 2 is in a horizontal position when the main building rotates to a folded state;
a first support leg is arranged on the base frame 1, and the host platform 3 is supported at the folding position, namely the whole mechanism is limited and fixed;
the upright post 2 and the host platform 3 are respectively provided with a pin hole, when the mechanism is pulled up to a working state, the two pin holes are superposed, and the whole mechanism is limited and fixed by inserting a pin;
as shown in fig. 11, along with the downward movement or the upward turning movement of the upright 2 at an angle close to 90 °, the track bodies perform corresponding movements along with the upright 2 and the platform, so as to achieve the functions of quick detachment or installation and integral transportation of the novel modularized material; therefore, on the basis of meeting all functions of the conventional lifting bucket, the modular design is carried out, so that the novel material lifting bucket is completed in a production workshop in advance from processing, manufacturing, mounting and debugging; the whole transportation is efficient and convenient to splice to the site.
The utility model aims to finish the main building part as a whole in a production workshop from processing, manufacturing to installation and debugging in advance. The folding type folding main building can be conveniently transported, and the installation can be completed only by pulling up the main building in a folding state to a working state by a crane on site. The field installation time can be greatly reduced, and the construction period and the labor cost are saved. Meanwhile, the foundation frame part is added, so that the foundation can be installed on the common gravel ground, the early-stage foundation cost is saved, and the foundation is convenient to move.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (8)
1. A modular material elevator characterized by: comprises a material lifter and a main building folding machine;
the main building folding machine comprises a basic frame, a stand column, a main machine platform, a metering platform, a rotatable lifting lug, a first supporting leg and a second supporting leg; the upper end of one side of the basic frame is in pin joint with a front upright post, the upper end of the other side of the basic frame is fixedly provided with a first supporting leg, and the first supporting leg is in pin joint with a rear upright post; the lower end of one side of the metering platform is fixedly provided with a second supporting leg, the lower end of the second supporting seat is in pin joint with a front upright post, and the lower end of the other side of the metering platform is in pin joint with a rear upright post; rotatable lifting lugs are fixedly arranged on two sides of the host platform, and a front upright post and a rear upright post are respectively connected with the rotatable lifting lugs on the two sides in a pin joint mode;
the material hoister comprises a bottom rail, a middle rail, a top rail, a motor, a speed reducer, a material box, a support and a movable pulley block; the bottom rail is fixedly connected with the upright post, the middle rail is fixedly connected with the host platform, the top rail is fixedly connected with the metering platform, the bottom rail, the middle rail and the top rail are sequentially overlapped and spliced into an inclined complete machine material rail, the front ends of the inner side surfaces of the low rail, the middle rail and the top rail are all communicated with a first rail groove with the same size, the rear ends of the inner side surfaces of the low rail, the middle rail and the top rail are all communicated with a second rail groove with the same size, the rear end of the material box is connected in the second rail groove in a sliding way through a support rod, the front end of the material box is connected in the first rail groove in a sliding way through a connecting plate, the connecting plate is connected with a support, the support is connected in the first rail groove in a sliding way, the middle of the support is provided with a movable pulley block, one end of the rope is fixedly arranged on the top support, the rope passes through the movable pulley, and the other end of the rope is fixed on a rotating shaft of the motor and the speed reducer, the back of the middle rail is provided with a guide platform, the top end of the middle rail is provided with a discharging arc-shaped groove, the discharging arc-shaped groove is communicated with the rail groove, and the outlet end of the discharging arc-shaped groove extends to the positions of sealing plates on two sides of the top end close to the guide platform.
2. A modular material elevator bucket according to claim 1 wherein: the host platform is also provided with a discharge hopper, and the inlet of the discharge hopper is communicated with the middle part of the top end of the guide platform through an opening.
3. A modular material elevator bucket according to claim 1 wherein: two ends of the supporting rod are provided with rolling wheels which are connected in a sliding manner in the second track groove; the two ends of the connecting plate are provided with rollers which are in sliding connection with the first track groove; and rollers are arranged at two ends of the support and are in sliding connection with the first track groove.
4. A modular material elevator bucket according to claim 1 wherein: a first position sensor penetrates through the bottom of the first track groove; a second position sensor is arranged at a position, close to the bottom of the discharging arc-shaped groove, of the first track groove in a penetrating mode; and a third position sensor is arranged on the guide platform in a penetrating manner at a position close to the top of the discharge arc-shaped groove.
5. A modular material elevator bucket according to any one of claims 1 to 4 wherein: one side of the host platform is fixedly provided with a rotatable lifting lug obliquely downwards, the rotatable lifting lug is connected with the front upright post through a pin joint, the other side of the host platform is fixedly provided with a rotatable lifting lug obliquely upwards, and the rotatable lifting lug is connected with the rear upright post through a pin joint.
6. A modular material elevator bucket according to claim 5 wherein: the sum of the heights of the front upright post and the second support leg is equal to the sum of the heights of the rear upright post and the first support leg.
7. A modular material elevator bucket according to claim 6 wherein: the host platform and the metering platform are always in horizontal positions in the rotation process of the main building.
8. The modular material elevator bucket of claim 7 wherein: the stand is horizontal position when the main building rotates to fold condition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122948262.9U CN216235819U (en) | 2021-11-29 | 2021-11-29 | Modular material lifting bucket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122948262.9U CN216235819U (en) | 2021-11-29 | 2021-11-29 | Modular material lifting bucket |
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| Publication Number | Publication Date |
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| CN216235819U true CN216235819U (en) | 2022-04-08 |
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| CN202122948262.9U Active CN216235819U (en) | 2021-11-29 | 2021-11-29 | Modular material lifting bucket |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114084842A (en) * | 2021-11-29 | 2022-02-25 | 湖南中楚星工科技有限公司 | Modular material lifting bucket |
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2021
- 2021-11-29 CN CN202122948262.9U patent/CN216235819U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114084842A (en) * | 2021-11-29 | 2022-02-25 | 湖南中楚星工科技有限公司 | Modular material lifting bucket |
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