CN2871459Y - Cantilever lump forming unit - Google Patents
Cantilever lump forming unit Download PDFInfo
- Publication number
- CN2871459Y CN2871459Y CN 200520135469 CN200520135469U CN2871459Y CN 2871459 Y CN2871459 Y CN 2871459Y CN 200520135469 CN200520135469 CN 200520135469 CN 200520135469 U CN200520135469 U CN 200520135469U CN 2871459 Y CN2871459 Y CN 2871459Y
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- Prior art keywords
- band conveyor
- portal frame
- chassis
- frame
- rotation platform
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Abstract
The utility model disclose cantilever type stacker, which is a device for stacking material, the device comprises a chassis with a supporting arm, a running member which drives the chassis, a band conveyor, a rotation platform which is arranged on the chassis, a winding machine which is arranged on the rotation platform; a portal frame base is fixed in the middle of the chassis, two plunger type oil cylinders which are connected with portal frame base, a standing block is equipped on the upper end of the portal frame, the hooking device of suspension band conveyor is arranged on the middle part. The fixed suspension shaft is arranged on the lower part of the band conveyor, the band conveyor framework is connected with the hooking device, the electrical roller and the reverse roller are arranged on the lower part of the belt transmission 1 framework, the corbeil roller and the bucket are fixed on the framework of the band conveyor and the whole framework is arranged at a jockey pulley. When stacking, this machine can guarantee safety of operator and device in maximum extent, reduce the production cost, improve labor efficiency, liberate productivity, reduce material contamination, improve the quality of stacking, enhance safety factor of personnel and device greatly.
Description
Technical field
The utility model relates to and a kind of the material automatically stack is become the equipment stick together, specifically a kind ofly piles up the cantilevered lump forming unit that material is used.
Background technology
The existing technology that the sticks together 15M skin band conveyer that to be to use three maximum delivery height be 4M of being piled into.When the material of first accumulation reaches the 4M height, bring into use artificial 30 people's ropes to draw, shoulder is shouldered, prize with thick stick the back, and the laying plank is as the track of two road wheels of band conveyor, second band conveyor pulled on Tuo Ding, after following first band conveyor docks, continue to be piled into sticking together; When solid accumulation to 8M when height, still use with quadrat method the 3rd band conveyor pulled on Tuo Ding, finish with second dock after operation, reach the calibrated altitude of the 12M that becomes to stick together at last.According to being piled into the site requirements that sticks together, become to stick together to be generally rectangular echelon form, linear meter is 80M-100M, be piled in the process of sticking together above-mentioned for this reason, will be according to one-tenth stick together length and domatic angle requirement, 80 tons of materials of every accumulation will organize nearly 20 people to climb up Tuo Ding, the whole band conveyor job position of personnel selection wage adjustment, and every one-tenth one sticks together and need make such adjustment more than 50 time.When the envelope that sticks together after the angle finishes, also will be with the method for drawing band conveyor toward Tuo Ding, the very useful rope that manually makes that sticks together is dragged, and drills a hole on the plank track below, bit by bit conveyer is put down again.Usually need one month time because every one-tenth one sticks together in addition, band conveyor is when sticking together the top operation, and annual all the generation causes machine to be scraped the accident of getting off to cause car body to scrap of pounding owing to meet with strong wind weather.This technology is heavy backward, and the big recruitment of intensity is many, and low efficiency is expensive, the most important thing is that operation is dangerous big, to the personal safety and the threat greatly of device security formation of operating personal.
Summary of the invention
The technical problems to be solved in the utility model is at the deficiencies in the prior art, and a kind of high efficiency is provided, and productive costs is low, the cantilevered lump forming unit of safety of operation.
Solve the problems of the technologies described above by the following technical solutions:
A kind of cantilevered lump forming unit, comprise the chassis that has hold-down arm, drive the running gear of chassis walking, band conveyor, running gear is set to two covers, the running gear of initial usefulness is positioned at the front portion on chassis, and its diesel engine output belt pulley 12 links to each other with main drive shaft belt pulley 31, and main drive shaft links to each other with the secondary running gear by power-transfer clutch, lock case transmission shaft; The drive motor 6 of secondary running gear is connected with the driving speed reducer belt; Its structural feature is,
A, rotation platform 36 are installed in the top on chassis 1, and winch 39 is installed on the rotation platform 36;
B, portal frame base 33 are installed in the middle part on chassis 1, bottom by the portal frame 16 of two ram cylinders 25 control is connected with portal frame base 33, portal frame 16 upper ends are equipped with fixed pulley 17, fixed pulley 17 usefulness suspension cable steel ropes 18 are connected with assembly pulley 19, suspension cable steel rope 18 is connected with hook on band conveyor 21 cantilevers, and portal frame 16 middle parts are equipped with the hooking device 28 that hangs band conveyor;
C, band conveyor 21 rear lowers are equipped with fixedly suspended axle 29, the band conveyor frame is connected with hooking device 28, motorized pulleys 27, counter-drum 26 are installed in the bottom of band conveyor 21 frames, gaily decorated basket cylinder 14 and receiving hopper 15 are installed in the rear portion of band conveyor frame, the front portion of band conveyor frame is equipped with preceding gaily decorated basket cylinder 23, and the idler pulley 24 that is connected with belt is installed in the middle of the whole frame.
Owing to adopt happy technique scheme, the utility model changed thoroughly that the heavy people who falls behind of solid accumulation draws in the prior art, operation form pickaback, become to stick together to change into " step " by original " three steps " and become to stick together, by former messenger draw, operation changes full mechanization into and becomes to stick together pickaback; Thereby greatly improve, reduce, ensure the safety of operating personal and equipment to the full extent.And reduced productive costs, and increased efficiency, liberated productive force; Reduced the material pollution, improved and become to stick together quality; Improved the safety factor of personnel and equipment greatly.
Description of drawings:
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the rotation platform partial schematic diagram.
The specific embodiment
Below in conjunction with drawings and Examples in detail the utility model is described in detail.
Referring to accompanying drawing 1, the utility model drives the running gear of chassis walking, compositions such as band conveyor 21, conveyer suspension gear by walking chassis 1.Running gear is set to two covers, and the running gear of initial usefulness drives the front portion that is positioned at chassis 1 with diesel engine 11.Its diesel engine output belt pulley 12 links to each other with main drive shaft belt pulley 31, and main drive shaft links to each other with the secondary running gear by the transmission shaft of power-transfer clutch, lock case 10; The drive motor 6 of secondary running gear is connected with driving speed reducer 7 belts.Because lump forming unit needs frequent mobile operating, when sailing for the place, lump forming unit, at first starts walking chassis front end 18 horsepower diesels 11 in the sclerosis travels down, and diesel engine output belt pulley 12 links to each other with bottom gear ring main drive shaft belt pulley 31.Transmission shaft is connected with the middle diff 4 of chain rail drive wheel behind the chassis, presses the interlocks of bag inner gear through diff 4, and transmission both sides main drive sprocket produces power.When using this kind running gear to divide four retainings with after per hour 25 kilometers speed arrival are designated as the location that sticks together, owing to be clay structure in the Cheng Tuo place, enter withdraw from use diesel engine running gear in the place, bring into use the second cover running gear.At first start secondary running gear motor 6, motor output belt pulley 34 links to each other with driving speed reducer 7 right-hand members output belt pulley 8, driving speed reducer left end output shaft gear is connected the generation propulsive effort with transmission shaft middle part, bottom transmission gear 5 usefulness chains 9 after, drives the back diff by transmission shaft and press bag gear transmission two side chain rails driving main wheel walking power.With motor-driven secondary running gear mainly is that use is moved in walking when adjusting the operation angle in the lump forming unit complete machine becomes to stick together process, so speed just can reach steady mobile technology requirement for 6 meters with per minute.After using the secondary running gear steadily to enter the Cheng Tuo place, at first 1 front and back, chassis being supported draws case 2 interior four hold-down arms to pull out, with four supporting legs 3 and ground support firm (conforming to crane operation), walking diff 4 tops, chassis are installed internal-gear type revolution chain wheel structure 35 and are connected with a pot wheel reductor speed-reducing cycloidal motor 37 with crank.
Rotation platform 36 is installed in the top on chassis 1, and winch 39 is installed on the rotation platform 36; Platform center connection portal frame base 33 and portal frame 16 agent structures, these two structures are mainly finished lump forming unit can revolve three-sixth turn arbitrarily in one-tenth sticks together operation technical requirements.Portal frame base 33 is installed in the middle part on chassis 1, bottom by the portal frame 16 of two ram cylinders 25 control is connected with portal frame base 33, portal frame 16 upper ends are equipped with fixed pulley 17, fixed pulley 17 usefulness suspension cable steel ropes 18 are connected with assembly pulley 19, suspension cable steel rope 18 is connected with hook on band conveyor 21 cantilevers, and portal frame 16 middle parts are equipped with the hooking device 28 that hangs band conveyor.Move the place according to lump forming unit and limit because of place transport routes facility height condition when becoming to stick together, require lump forming unit to reduce the technical requirements of height, this portal frame design is controlled by two ram cylinders 25, can rise and fall voluntarily.Rotation platform is anterior installs rainproof cabinet 32, and winch 39 is installed at the rear portion in the case, and this device is finished the technical requirements of band conveyor 21 cantilever operations by fixed pulley 38,17 and suspension cable steel rope 18, assembly pulley 19.Because portal frame 16 has voluntarily and lifts, hangs and unload band conveyor 21 functions, therefore fixing 29 devices that hang are installed at band conveyor 21 rear lowers, make 18 liftings of suspension cable steel rope, hang and unload band conveyor 21 and accurately put into hook.
The band conveyor rear lower is equipped with fixedly suspended axle 29, the band conveyor frame is connected with hooking device 28, motorized pulleys 27, counter-drum 26 are installed in the bottom of band conveyor frame, gaily decorated basket cylinder 14 and receiving hopper 15 are installed in the rear portion of band conveyor frame, the front portion of band conveyor frame is equipped with preceding gaily decorated basket cylinder 23, the equidistant idler pulley 24 that is connected with belt 22 that is equipped with in the middle of the whole frame.The band conveyor frame divides is connected with suspension cable steel rope hook 20 at 4, and motorized pulleys 27 counter-drum 26 are installed in the bottom, gaily decorated basket cylinder 23 before gaily decorated basket cylinder 14 and receiving hopper 15 anterior the installations, and the middle equidistant installation idler pulley 24 of whole frame links to each other with belt 22.Stressed stable gravity center is qualitative during for the operation of assurance lump forming unit; special at band conveyor frame afterbody installation weight box 13; and counter weight device 41 also is installed in rotation platform cabinet bottom; the rotation platform rear portion is the protection ram cylinder, and support auxiliary 30 lower ends of supporting portal frame intensity are connected with rotation platform 36, and the upper end is connected with portal frame 16; portal frame 16 is when the frameshit operation; fall rotation platform, return turnback, portal frame 16 is steadily fallen into chassis front end support holder interior 11.Rotation platform cabinet front portion is equipped with electric, the hydraulic operating system 40 of control entire machine, as long as operating personal is being held hand controller away from beyond five meters of the lump forming units, just can freely control the every running of machine.
Work engineering: after lump forming unit uses first cover traveling gear (diesel powered) arrival to be designated as the place that sticks together, before not entering the place, at first to assemble complete work voluntarily, 1. connect main power source, open the hydraulic work system switch, use two plunger cylinders that portal frame is risen from the portal frame support, will support auxiliary and firm after portal frame uprightly puts in place with the connecting device bolt together of base.2. open the speed-reducing cycloidal motor switch of rotation platform with hand controller,, make rotation platform Rotate 180 degree (cabinet is by rotating to the front portion at the rear portion) as shown in Figure 1 by the pot wheel reductor transmission of internal-gear type revolution chain wheel top.3. open winch machine operation switch with hand controller, the band conveyor that will rest on the afterbody drawbar frame of lump forming unit chassis with suspension cable steel rope hook connects, begin the band conveyor frame is steadily hung rise, suspended axle is put into the portal frame hanged hook, remove coupling hook then, assembly pulley lower end steel rope and four connecting devices of band conveyor are connected firmly.4. behind the reductor output gear chain connection shaft gear with the secondary running gear, open secondary running gear motor switch, steadily sail lump forming unit in the place accurate Cheng Tuo position with 6 meters speed of per minute.5. rear and front end, chassis supporting leg is drawn in the case four hold-down arms to pull out, and hold-down arm front end supporting leg transferred with crank twist, make four supporting legs and ground support firm.6. open band conveyor motorized pulleys switch, make belt feeder work, after at this moment material enters from the belt machine tail part feeder hopper, material is imported Tuo Ding by the belt transmission.
Claims (3)
1, a kind of cantilevered lump forming unit, comprise the chassis that has hold-down arm, drive the running gear of chassis walking, band conveyor, running gear is set to two covers, the running gear of initial usefulness is positioned at the front portion on chassis, and its diesel engine output belt pulley (12) links to each other with main drive shaft belt pulley (31), and main drive shaft links to each other with the secondary running gear by power-transfer clutch, lock case transmission shaft; The drive motor of secondary running gear (6) is connected with the driving speed reducer belt; It is characterized in that,
A rotation platform (36) is installed in the top of chassis (1), and winch (39) is installed on the rotation platform (36);
B portal frame base (33) is installed in the middle part of chassis (1), bottom by the portal frame (16) of two ram cylinders (25) control is connected with portal frame base (33), portal frame (16) upper end is equipped with fixed pulley (17), fixed pulley (17) is connected with assembly pulley (19) with suspension cable steel rope (18), suspension cable steel rope (18) is connected with hook on band conveyor (21) cantilever, and portal frame (16) middle part is equipped with the hooking device (28) that hangs band conveyor;
C band conveyor (21) rear lower is equipped with fixedly suspended axle (29), the band conveyor frame is connected with hooking device (28), motorized pulleys (27), counter-drum (26) are installed in the bottom of band conveyor (21) frame, gaily decorated basket cylinder (14) and receiving hopper (15) are installed in the rear portion of band conveyor frame, the front portion of band conveyor frame is equipped with preceding gaily decorated basket cylinder (23), and the idler pulley (24) that is connected with belt is installed in the middle of the whole frame.
2, cantilevered lump forming unit according to claim 1 is characterized in that, the middle part of described portal frame (16) is provided with the support auxiliary (30) that supports portal frame intensity, and its lower end is connected with rotation platform (36), and the upper end is connected with portal frame (16).
3, cantilevered lump forming unit according to claim 1 is characterized in that, the front portion of described rotation platform (36) is equipped with rainproof cabinet (32), and winch (39) is installed at the rear portion in the rainproof cabinet (32).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200520135469 CN2871459Y (en) | 2005-12-23 | 2005-12-23 | Cantilever lump forming unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200520135469 CN2871459Y (en) | 2005-12-23 | 2005-12-23 | Cantilever lump forming unit |
Publications (1)
Publication Number | Publication Date |
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CN2871459Y true CN2871459Y (en) | 2007-02-21 |
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Family Applications (1)
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CN 200520135469 Expired - Fee Related CN2871459Y (en) | 2005-12-23 | 2005-12-23 | Cantilever lump forming unit |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102700947A (en) * | 2012-06-29 | 2012-10-03 | 北方重工集团有限公司 | Simple earth dumping machine |
CN103612920A (en) * | 2013-11-12 | 2014-03-05 | 上海一钢机电有限公司 | Cantilevered moving and rotating belt conveying and distributing machine and work assigning method |
CN103832839A (en) * | 2014-03-17 | 2014-06-04 | 耿文骥 | Robot palletizer disassembling system used for vehicle |
CN106477398A (en) * | 2016-11-29 | 2017-03-08 | 原平市丰汇机械制造有限公司 | A kind of adhesive tape dismounting vehicle |
CN107651366A (en) * | 2017-09-30 | 2018-02-02 | 李星辰 | Bio-power plant stalk conveys energy saver |
CN112317106A (en) * | 2020-10-19 | 2021-02-05 | 湖南山瑞重工科技有限公司 | Movable crushing station frame |
-
2005
- 2005-12-23 CN CN 200520135469 patent/CN2871459Y/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102700947A (en) * | 2012-06-29 | 2012-10-03 | 北方重工集团有限公司 | Simple earth dumping machine |
CN103612920A (en) * | 2013-11-12 | 2014-03-05 | 上海一钢机电有限公司 | Cantilevered moving and rotating belt conveying and distributing machine and work assigning method |
CN103832839A (en) * | 2014-03-17 | 2014-06-04 | 耿文骥 | Robot palletizer disassembling system used for vehicle |
CN103832839B (en) * | 2014-03-17 | 2016-05-18 | 耿文骥 | For the robot palletizer system of tearing open on vehicle |
CN106477398A (en) * | 2016-11-29 | 2017-03-08 | 原平市丰汇机械制造有限公司 | A kind of adhesive tape dismounting vehicle |
CN106477398B (en) * | 2016-11-29 | 2018-08-10 | 原平市丰汇机械制造有限公司 | A kind of adhesive tape dismounting vehicle |
CN107651366A (en) * | 2017-09-30 | 2018-02-02 | 李星辰 | Bio-power plant stalk conveys energy saver |
CN112317106A (en) * | 2020-10-19 | 2021-02-05 | 湖南山瑞重工科技有限公司 | Movable crushing station frame |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070221 Termination date: 20100125 |