CN216229981U

CN216229981U - Concrete sleeper edge cleaning device

Info

Publication number: CN216229981U
Application number: CN202121569552.6U
Authority: CN
Inventors: 袁涛
Original assignee: Bengbu Bengtie Sleeper Co ltd
Current assignee: Bengbu Bengtie Sleeper Co ltd
Priority date: 2021-07-12
Filing date: 2021-07-12
Publication date: 2022-04-08
Anticipated expiration: 2031-07-12

Abstract

The utility model discloses a concrete sleeper edge cleaning device, which comprises a conveying rail, wherein an installation box is fixedly installed at the bottom of the conveying rail, a support is arranged on the installation box in a sliding manner, a sliding plate is arranged on the support in a sliding manner, an installation box is fixedly installed at the bottom of the sliding plate, a scraping plate is fixedly installed at the bottom of the installation box, a collection box is arranged at the bottom of the installation box in the advancing direction of the scraping plate, an adjusting mechanism for adjusting the distance between the collection boxes is arranged in the installation box, a feed port of the collection box is attached to the edge of the bottom of a sleeper mold, a baffle plate at the bottom of the collection box is hinged on the collection box, an air cylinder is fixedly installed on the sliding plate, a cleaning mechanism for cleaning the concrete in the collection box is arranged on the air cylinder, the concrete sleeper edge cleaning device is favorable for automatically collecting the overflowed concrete after the sleeper edge is leveled, avoid the concrete to scatter to the machine edge, convenient clearance, labour saving and time saving, the practicality is strong.

Description

Concrete sleeper edge cleaning device

Technical Field

The utility model belongs to the technical field of sleepers, and particularly relates to a concrete sleeper edge cleaning device.

Background

Concrete ties are concrete products used as railroad ties. The concrete sleeper product is made up by using concrete, sand, stone, water and additive according to a certain proportion, mixing them into a mixture, injecting the mixture into a combined model in which the steel wire or steel bar and sleeper fittings are mounted, adopting vibration forming or loading vibration forming, steam curing, loosening steel wire or steel bar and cutting sleeper end portion, etc.. The method has the advantages of wood saving, long service life, good quality of laying the track, less maintenance workload, low cost and the like. The application of the composite material is obviously superior to wood in high-speed, heavy-load, seamless and other railways.

In the sleeper production process, pour the mould back into the concrete, need manual work or machine with the sleeper on along floating, at floating the in-process, can spill over a large amount of concrete, the concrete dispersion leads to the production workman to clear up very inconveniently, also can cause the concrete to condense and lead to the clearance difficulty, inconvenient concrete recovery is collected, the practicality is not strong.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a concrete sleeper edge cleaning device which is put into use so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a clear limit device of concrete sleeper, includes the transfer orbit, transfer orbit bottom fixed mounting has the install bin, it is provided with the support to slide on the install bin, it is provided with the slide to slide on the support, slide bottom fixed mounting has the mounting box, mounting box bottom fixed mounting has the scraper blade, the mounting box bottom is located scraper blade advancing direction and is provided with the collection box, set up the adjustment mechanism who is used for adjusting the collection box interval in the mounting box, it laminates mutually with sleeper mould bottom edge to collect the box feed inlet, it articulates on collecting the box to collect box bottom baffle, fixed mounting has the cylinder on the slide, be provided with the clearance mechanism who is used for the inside concrete of clearance collection box on the cylinder, be provided with the actuating mechanism who is used for driving the scraper blade removal in the install bin, the transfer orbit tip is provided with the collecting box.

Preferably, the cleaning mechanism comprises a mounting plate fixedly mounted on the output shaft of the cylinder, guide rods fixedly mounted at two ends of the mounting plate, a push plate slidably mounted in the collecting box, and a pull rod fixedly mounted on the guide rods, and the pull rod is fixedly connected with the push plate.

Preferably, adjustment mechanism includes first motor, the first gear of fixed mounting in the mounting box on the first motor output shaft, rotates second gear and third gear, the cover of installing in the mounting box and establishes belt and the rack of slidable mounting in the mounting box on first gear and third gear, first gear is connected with the meshing transmission of second gear, and the rack is connected with first gear and third gear meshing transmission, collect box and rack fixed connection.

Preferably, the driving mechanism comprises a second motor fixedly installed in the installation box, a screw rod fixedly installed on an output shaft of the second motor, and a nut in threaded connection with the screw rod, and the support is fixedly connected with the nut.

Preferably, when the mounting panel is pulled to the top to the cylinder, the baffle at the bottom of the collecting box is attached to the bottom of the sleeper mold in an inclined manner.

Preferably, the mounting plate is provided with uniformly distributed mounting holes, and the guide rods are fixedly inserted in the mounting holes.

The utility model has the technical effects and advantages that: when the upper edge of the sleeper needs to be scraped, the first motor rotates to drive the gear to rotate, the second gear is driven to rotate, the rack is driven to move to adjust the distance between the collecting box and a sleeper mold, the mold is conveyed to the scraper through the conveying track, the second motor is started to drive the support to move, the support moves to drive the sliding plate to move, the sliding plate moves to drive the scraper on the mounting box to move to scrape and clean the edge of the mold, overflowed concrete is collected in the collecting box, after the edge cleaning is finished, the cylinder is started to drive the mounting plate to press downwards so as to drive the guide rod to press downwards, the guide rod presses downwards to drive the pull rod to pull the push plate, the baffle at the bottom of the collecting box is opened, the push plate pushes the concrete out of the collecting box, the overflowed concrete is automatically collected after the upper edge of the sleeper is leveled, and the concrete is prevented from scattering to the edge of a machine, convenient clearance, labour saving and time saving, the practicality is strong.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a schematic front sectional view of the present invention;

FIG. 3 is a schematic view of an adjustment mechanism in the mounting box of the present invention;

FIG. 4 is a schematic view of the drive mechanism within the mounting box of the present invention;

in the figure:

1. a transfer rail; 2. installing a box; 3. a support; 4. a slide plate; 5. mounting a box; 6. a squeegee; 7. a collection box;

8. an adjustment mechanism; 81. a first motor; 82. a first gear; 83. a second gear; 84. a third gear; 85. a belt; 86. a rack;

9. a cylinder;

10. a cleaning mechanism; 101. mounting a plate; 102. a guide bar; 103. pushing the plate; 104. a pull rod;

11. a drive mechanism; 111. a second motor; 112. a screw rod; 113. a nut; 12. and a collection box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The utility model provides a concrete sleeper edge cleaning device as shown in figures 1-4, which comprises a conveying rail 1, wherein an installation box 2 is fixedly arranged at the bottom of the conveying rail 1, a support 3 is slidably arranged on the installation box 2, a sliding plate 4 is slidably arranged on the support 3, an installation box 5 is fixedly arranged at the bottom of the sliding plate 4, a scraper 6 is fixedly arranged at the bottom of the installation box 5, a collection box 7 is arranged at the bottom of the installation box 5 in the advancing direction of the scraper 6, an adjusting mechanism 8 for adjusting the distance between the collection boxes 7 is arranged in the installation box 5, a feed inlet of the collection box 7 is attached to the edge of the bottom of a sleeper mold, a baffle at the bottom of the collection box 7 is hinged on the collection box 7, an air cylinder 9 is fixedly arranged on the sliding plate 4, a cleaning mechanism 10 for cleaning the concrete in the collection box 7 is arranged on the air cylinder 9, a driving mechanism 11 for driving the scraper 6 to move is arranged in the installation box 2, the end of the transfer rail 1 is provided with a collecting box 12.

When needs scrape on the sleeper along at ordinary times, convey 6 departments of scraper blade with the sleeper mould through transfer rail 1, after the interval of collecting box 7 adaptation sleeper mould width has been adjusted well through adjustment mechanism 8, start actuating mechanism 11 and drive support 3 and remove, support 3 removes and drives and slide on support 3 rather than fixed mounting's slide 4, support 3 slides and drives rather than fixed mounting's mounting box 5 and remove, mounting box 5 removes and drives scraper blade 6 and strickle the clear limit to sleeper and sleeper mould, scrape the concrete that will overflow and collect in the box 7, after the clear limit is accomplished, start cylinder 9 and drive clearance mechanism 10 and scrape the collecting box 12 with the concrete in collecting box 7, be favorable to realizing carrying out automatic collection to the concrete that overflows after floating the sleeper upper edge, avoid the concrete to scatter to the machine edge, convenient clearance, time saving and labor saving, therefore, the practicality is strong.

The cleaning mechanism 10 comprises a mounting plate 101 fixedly mounted on an output shaft of the air cylinder 9, guide rods 102 fixedly mounted at two ends of the mounting plate 101, a push plate 103 slidably mounted in the collecting box 7, and a pull rod 104 fixedly mounted on the guide rods 102, wherein the pull rod 104 is fixedly connected with the push plate 103. Starting cylinder 9, cylinder 9 output shaft will down support rather than fixed mounting's mounting panel 101, mounting panel 101 moves down and drives rather than fixed inserting the guide arm 102 of establishing the installation and move down, guide arm 102 moves down and drives rather than fixed mounting's pull rod 104 pulling push pedal 103, pulling push pedal 103 slides down in collecting box 7 and pushes into collecting box 12 with the concrete of collecting, be favorable to realizing carrying out automatic collection to the concrete that spills over after the edge floating on the sleeper, avoid the concrete to scatter to the machine edge, convenient clearance, therefore, the clothes hanger is strong in practicability.

The adjusting mechanism 8 comprises a first motor 81 fixedly installed in the installation box 5, a first gear 82 fixedly installed on an output shaft of the first motor 81, a second gear 83 and a third gear 84 rotatably installed in the installation box 5, a belt 85 sleeved on the first gear 82 and the third gear 84, and a rack 86 slidably installed in the installation box 5, wherein the first gear 82 is in meshed transmission with the second gear 83, the rack is in meshed transmission with the first gear 82 and the third gear 84, and the collection box 7 is fixedly connected with the rack 86. When the distance between the collecting boxes 7 needs to be adjusted to adapt to the width of a sleeper mold, the first motor 81 is started, the first motor 81 rotates to drive the first gear 82 fixedly mounted with the first motor to rotate, the first gear 82 rotates to drive the second gear 83 meshed with the first gear to rotate, the first gear 82 rotates and drives the third gear 84 to rotate through the belt 85, the second gear 83 rotates to drive the rack 86 meshed with the third gear 84 to move, the rack 86 moves to drive the collecting boxes 7 fixedly mounted with the collecting boxes to move to adjust the distance, so that the distance between the collecting boxes 7 can be conveniently adjusted when the molds of different specifications are subjected to edge cleaning, and concrete leakage is prevented.

The driving mechanism 11 includes a second motor 111 fixedly installed in the installation box 2, a lead screw 112 fixedly installed on an output shaft of the second motor 111, and a nut 113 screwed on the lead screw 112, and the bracket 3 is fixedly connected with the nut 113. The second motor 111 is started, the output shaft of the second motor 111 rotates to drive the screw rod 112 fixedly installed with the second motor to rotate, the screw rod 112 rotates to drive the nut 113 installed with the screw thread to move, the nut 113 moves to drive the support 3 fixedly installed with the support to move, the support 3 can be driven to move conveniently, stability is high, and practicability is high.

When the mounting plate 101 is pulled to the top by the cylinder 9, the baffle at the bottom of the collecting box 7 is attached to the bottom of the sleeper mold in an inclined manner. Which is beneficial to realize that the concrete completely falls into the collecting box 7.

The mounting plate 101 is provided with uniformly distributed mounting holes, and the guide rods 102 are fixedly inserted in the mounting holes. The adjustment of the distance between the guide rods 102 is facilitated to adapt to the adjustment of the distance between the collection boxes 7.

Claims

1. The utility model provides a clear limit device of concrete sleeper, includes transfer rail (1), its characterized in that: the concrete conveying device is characterized in that a mounting box (2) is fixedly mounted at the bottom of the conveying track (1), a support (3) is arranged on the mounting box (2) in a sliding manner, a sliding plate (4) is arranged on the support (3) in a sliding manner, a mounting box (5) is fixedly mounted at the bottom of the sliding plate (4), a scraper (6) is fixedly mounted at the bottom of the mounting box (5), a collecting box (7) is arranged at the bottom of the mounting box (5) in the advancing direction of the scraper (6), an adjusting mechanism (8) for adjusting the distance between the collecting box (7) is arranged in the mounting box (5), a feed inlet of the collecting box (7) is attached to the edge of the bottom of a sleeper mold, a baffle at the bottom of the collecting box (7) is hinged on the collecting box (7), an air cylinder (9) is fixedly mounted on the sliding plate (4), and a cleaning mechanism (10) for cleaning the concrete in the collecting box (7) is arranged on the air cylinder (9), the scraper conveyor is characterized in that a driving mechanism (11) for driving the scraper (6) to move is arranged in the mounting box (2), and a collecting box (12) is arranged at the end part of the conveying track (1).

2. A concrete sleeper clear edge device as defined in claim 1, wherein: the cleaning mechanism (10) comprises a mounting plate (101) fixedly mounted on an output shaft of the air cylinder (9), guide rods (102) fixedly mounted at two ends of the mounting plate (101), a push plate (103) slidably mounted in the collecting box (7) and a pull rod (104) fixedly mounted on the guide rods (102), and the pull rod (104) is fixedly connected with the push plate (103).

3. A concrete sleeper clear edge device as defined in claim 1, wherein: adjustment mechanism (8) including fixed mounting first motor (81), fixed mounting first gear (82) in first motor (81) output shaft, rotate second gear (83) and third gear (84) of installing in mounting box (5), establish belt (85) and rack (86) of slidable mounting in mounting box (5) on first gear (82) and third gear (84), first gear (82) and second gear (83) meshing transmission are connected, and rack (86) and first gear (82) and third gear (84) meshing transmission are connected, collect box (7) and rack fixed connection.

4. A concrete sleeper clear edge device as defined in claim 1, wherein: the driving mechanism (11) comprises a second motor (111) fixedly installed in the installation box (2), a screw rod (112) fixedly installed on an output shaft of the second motor (111) and a nut (113) in threaded connection with the screw rod (112), and the support (3) is fixedly connected with the nut (113).

5. A concrete sleeper clear edge device as defined in claim 1, wherein: when the mounting plate (101) is pulled to the top by the cylinder (9), the baffle at the bottom of the collecting box (7) is attached to the bottom of the sleeper mold in an inclined manner.

6. The concrete sleeper clear edge device of claim 2, characterized in that: the mounting plate (101) is provided with uniformly distributed mounting holes, and the guide rods (102) are fixedly inserted in the mounting holes.