CN216227594U - Pipe cutting machine with blanking mechanism - Google Patents
Pipe cutting machine with blanking mechanism Download PDFInfo
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- CN216227594U CN216227594U CN202121927769.XU CN202121927769U CN216227594U CN 216227594 U CN216227594 U CN 216227594U CN 202121927769 U CN202121927769 U CN 202121927769U CN 216227594 U CN216227594 U CN 216227594U
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Abstract
The utility model relates to a pipe cutting machine with a blanking mechanism, which comprises a pipe conveying mechanism, a conveying table, a laser cutting machine and a blanking mechanism, wherein the pipe conveying mechanism and the laser cutting machine are sequentially arranged on the conveying table, the blanking mechanism is arranged on one side of the conveying table to store cut pipes, the blanking mechanism comprises a support, a material guide plate and a material storage barrel, and the bottom end of the material guide plate is connected with a rotating shaft. According to the utility model, the storage barrels are arranged on the front side and the rear side of the support, the storage barrels into which the pipe fittings enter are controlled through the inclination of the material guide plate, so that when one storage barrel is fully stacked, the material guide plate is inclined towards the direction of an empty storage barrel, the pipe fittings enter the other storage barrel, and the cutting is continuously carried out, the gravity sensor is arranged on the bottom plate, the gravity of the storage barrels can be detected to judge whether the storage barrel is fully stacked, so that the inclination of the material guide plate is automatically controlled, meanwhile, the voice broadcast reminding is carried out through the voice broadcast device, the staff is not required to observe constantly, and the use is more convenient.
Description
Technical Field
The utility model relates to the technical field of pipe fitting machining, in particular to a pipe cutting machine with a blanking mechanism.
Background
The laser cutting is to focus the laser emitted from a laser into a laser beam with high power density through an optical path system. The laser beam irradiates the surface of the workpiece to make the workpiece reach a melting point or a boiling point, and simultaneously, the high-pressure gas coaxial with the laser beam blows away the molten or gasified metal. And finally, the material is cut along with the movement of the relative position of the light beam and the workpiece, so that the cutting purpose is achieved.
The laser cutting processing replaces the traditional mechanical knife with invisible light beams, and has the characteristics of high precision, quick cutting, no limitation on cutting patterns, automatic typesetting, material saving, smooth cut, low processing cost and the like.
Consequently be applied to the cutting pipe fitting with laser cutting technique in, prepare out laser pipe cutting machine, but after the cutting, the pipe fitting drops to the storage vat in automatically, along with pipe fitting increases gradually in the storage vat, in order to prevent that the storage vat in the pipe fitting pile up and make the pipe fitting drop to the problem emergence in the storage vat outside, need artifical frequent observation to judge, it is inconvenient to use.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model provides a pipe cutting machine with a blanking mechanism.
In order to achieve the purpose, the utility model adopts the technical scheme that:
a pipe cutting machine with a blanking mechanism comprises a pipe conveying mechanism, a conveying table, a laser cutting machine and a blanking mechanism, wherein the pipe conveying mechanism and the laser cutting machine are sequentially arranged on the conveying table, the blanking mechanism is arranged on one side of the conveying table to store cut pipes, the blanking mechanism comprises a support, a guide plate and a storage barrel, the bottom end of the guide plate is connected with a rotating shaft, two ends of the rotating shaft are respectively rotatably connected with the support, one end of the rotating shaft penetrates through the adjacent support and fixes a gear, a driving cylinder is fixed on the support below the gear, a rack meshed with the gear is fixed at the end part of a telescopic rod on the driving cylinder, bottom plates are arranged on the front side and the rear side of the support, a gravity sensor is installed on each bottom plate, the storage barrel is placed on each bottom plate and is positioned below the guide plate, and the guide plate guides the cut pipes into the storage barrel, the guide plate is formed by splicing a main flow plate and a plurality of flow distribution plates, a voice broadcast device is installed on the side wall of the bottom plate, and the voice broadcast device and the gravity sensor are both connected with the controller.
In any of the above schemes, preferably, the bottom of the main flow plate is fixed with a supporting rod, the supporting rod is fixed with the rotating shaft, two sides of the main flow plate are respectively provided with a plurality of flow distribution plates distributed in parallel, and the plurality of flow distribution plates and the main plate are spliced and fixed through the connection of a connecting rod and a nut.
In any of the above schemes, preferably, the support rod is provided with two insertion holes, the support block is fixed at a position corresponding to the insertion holes at the bottom of the flow distribution plate, the support block is provided with a through hole with a center line coinciding with the center line of the insertion hole, and the connecting rod passes through the through hole and the insertion hole and is connected with the nut so as to tightly press the main flow plate and the flow distribution plate.
In any of the above schemes, preferably, rubber pads are fixed at the top ends of the splitter plate and the main flow plate, baffle plates are respectively arranged at two sides of the main flow plate, the baffle plates are detachably fixed with one of the splitter plates, and the center line of the baffle plates in the length direction is perpendicular to the axis of the rotating shaft.
In any one of the above schemes, preferably, the pipe conveying mechanism includes a plurality of V-shaped rollers and a conveying driving mechanism, the V-shaped rollers are rotatably connected with the conveying table and are arranged in parallel at equal intervals according to the conveying direction of the raw material pipe, a transverse plate is arranged above the conveying table and fixed with the conveying table, and the conveying driving mechanism is fixed at the bottom of the transverse plate to cooperate with the V-shaped rollers to convey the raw material pipe forward.
Preferably in any one of the above schemes, the conveying driving mechanism includes two driving rollers, two lifting cylinders, a rotating motor and a moving plate, the two lifting cylinders are fixed on the transverse plate, the moving plate is located below the transverse plate and fixed with a telescopic rod on the cylinder, the bottom of the moving plate is rotatably connected with the two driving rollers which are arranged in parallel, each driving roller is driven by one rotating motor, and the rotating motor is fixed at the bottom of the moving plate.
In any of the above schemes, preferably, one end of the transverse plate extends to a position right above the material guide plate and fixes the laser cutting machine, the conveying driving mechanism and the laser cutting machine are sequentially arranged according to the conveying direction of the raw material pipe, and a pressing assembly is fixed at the bottom of the transverse plate between the conveying driving mechanism and the laser cutting machine to press the conveyed raw material pipe.
Preferably in any one of the above schemes, the compressing assembly comprises a compressing cylinder and a pressure plate, the compressing cylinder is fixed at the bottom of the transverse plate, a telescopic rod end fixing support plate on the compressing cylinder penetrates through the support plate, a guide rod penetrates through the support plate, a chuck is fixed at the top end of the guide rod, the bottom end of the guide rod is fixed with the pressure plate, the pressure plate is located below the support plate, a spring is sleeved on the guide rod between the pressure plate and the support plate, and the spring is in a compression state.
Compared with the prior art, the pipe cutting machine with the blanking mechanism provided by the utility model has the following beneficial effects:
1. the front side and the rear side of the support are respectively provided with a storage barrel, the storage barrels into which the pipe fittings enter are controlled through the inclination of the material guide plate, so that when one storage barrel is fully stacked, the material guide plate inclines towards the direction of an empty storage barrel, the pipe fittings enter the other storage barrel, and the cutting is continuously carried out;
2. the material guide plate is arranged to be of a structure formed by splicing the main flow plate and the splitter plate, the length of the material guide plate can be adjusted according to the length of the cut pipe fitting, so that the material guide plate can guide the pipe fittings with different lengths, and meanwhile, when one splitter plate or the main flow plate is damaged, only the main flow plate or the splitter plate needs to be replaced, the integral replacement is not needed, and the material waste is reduced.
Drawings
Fig. 1 is a schematic overall structural diagram of a preferred embodiment of a pipe cutting machine with a blanking mechanism according to the present invention;
FIG. 2 is a right side view of the blanking mechanism of FIG. 1;
fig. 3 is a top view of the material guide plate of fig. 1;
fig. 4 is an enlarged view of the construction of the compressing assembly of fig. 1.
The figures are labeled as follows: 1. a conveying table; 2. a transverse plate; 3. a lifting cylinder; 4. a drive roller; 5. moving the plate; 6. a pressing cylinder; 7. a platen; 8. a support disc; 9. a spring; 10. a guide bar; 11. a laser cutting machine; 12. a base plate; 13. a storage barrel; 14. a support; 15. a rotating shaft; 16. a driving cylinder; 17. a strut; 18. a main flow plate; 19. a support block; 20. a baffle plate; 21. a connecting rod; 22. a flow distribution plate; 23. a gear; 24. a rack; 25. and (7) installing holes.
Detailed Description
In order that the utility model may be further understood, the utility model will now be described in detail with reference to specific examples.
As shown in fig. 1-4, an embodiment of a pipe cutting machine with a blanking mechanism according to the present invention includes a pipe conveying mechanism, a conveying table 1, a laser cutting machine 11, and a blanking mechanism, where the pipe conveying mechanism and the laser cutting machine 11 are sequentially disposed on the conveying table 1, the blanking mechanism is disposed on one side of the conveying table 1 to store cut pipes, the blanking mechanism includes a support 14, a material guide plate, and a material storage barrel 13, a rotating shaft 15 is connected to a bottom end of the material guide plate, two ends of the rotating shaft 15 are respectively rotatably connected to the support 14, one end of the rotating shaft 15 penetrates through an adjacent support 14 and fixes a gear 23, a driving cylinder 16 is fixed on the support 14 below the gear 23, a rack 24 engaged with the gear 23 is fixed on an end of a telescopic rod on the driving cylinder 16, a bottom plate 12 is disposed on both front and rear sides of the support 14, a gravity sensor is mounted on the bottom plate 12, place storage vat 13 on the bottom plate 12, storage vat 13 is located the below of stock guide, the pipe fitting water conservancy diversion that the stock guide will cut is to the storage vat 13 in, the stock guide comprises mainstream board 18 and a plurality of flow distribution plate 22 concatenation, the installation voice broadcast ware on the lateral wall of bottom plate 12, voice broadcast ware and gravity sensor all are connected with the controller. The support 14 is located below the guide plate so as not to interfere with the inclination of the guide plate.
In this embodiment, gravity sensor detects the weight of storage vat 13, gravity when storage vat 13 reaches the setting value, it is full to explain the pipe fitting in the storage vat 13, controller control voice broadcast ware carries out voice broadcast and reminds this moment, make the staff in time change storage vat 13, controller control drives actuating cylinder 16 and drives actuating rack 24 and remove simultaneously, so that 15 rotatory certain angles of pivot make the stock guide to the 13 slopes of storage vat of another direction, carry out the stock, when realizing that the cutting goes on, the staff can change and pile full storage vat 13, need not the staff and observe constantly, it is more convenient to use.
Wherein, the blanking mechanism is positioned below the conveying platform 1 so as to facilitate the cut pipe fittings to automatically drop onto the material guide plate. The controller can be a PLC controller and can be in a model number of S7-300, but is not limited to the above, as long as the functions can be realized.
The bottom of the main flow plate 18 is fixed with a supporting rod 17, the supporting rod 17 is fixed with the rotating shaft 15, a plurality of shunt plates 22 which are distributed in parallel are respectively arranged on two sides of the main flow plate 18, and the shunt plates 22 and the main plate are spliced and fixed through connecting rods 21 and nuts.
The support rod 17 is provided with two insertion holes, the bottom of the flow dividing plate 22 is fixed with a support block 19 at the position corresponding to the insertion holes, the support block 19 is provided with a through hole with the center line coincident with the center line of the insertion holes, and the connecting rod 21 penetrates through the through hole and the insertion holes to be connected with a nut so as to tightly press the main flow plate 18 and the flow dividing plate 22.
The number of the connecting rods 21 is two, so that the two insertion holes in the supporting rod 17 penetrate through one connecting rod 21, the connecting rod 21 is provided with threads, one end of the connecting rod 21 is fixed with the clamping disc, the main flow plate 18 and the flow dividing plate 22 can be compressed only by screwing nuts at one end of the connecting rod 21, and the main flow plate 18 and the flow dividing plate 22 are fixed.
Rubber pads are fixed at the top ends of the flow dividing plates 22 and the main flow plate 18, baffle plates 20 are respectively arranged at two sides of the main flow plate 18, the baffle plates 20 are detachably fixed with one of the flow dividing plates 22, and the central line of the baffle plates 20 in the length direction is perpendicular to the axis of the rotating shaft 15.
Specifically, two mounting holes 25 which are distributed in parallel are formed in the flow distribution plate 22, studs are fixed at positions, corresponding to the mounting holes 25, of the bottom end of the baffle plate 20, and when the baffle plate 20 is connected with the flow distribution plate 22, the studs on the baffle plate 20 penetrate through the mounting holes 25 and are in threaded connection with the locking blocks, so that the baffle plate 20 and the flow distribution plate 22 are fixed.
The material guide plate is arranged to be of a splicing structure, the length of the material guide plate can be adjusted according to the length of the cut pipe fittings, so that the material guide plate can guide the pipe fittings with different lengths, and meanwhile, when one of the flow distribution plates 22 or the main flow plate 18 is damaged, only the main flow plate 18 or the flow distribution plate 22 needs to be replaced, the whole replacement is not needed, and the material waste is reduced.
The pipe fitting conveying mechanism comprises a plurality of V-shaped rollers and a conveying driving mechanism, the V-shaped rollers are rotatably connected with the conveying table 1 and are arranged in parallel at equal intervals according to the conveying direction of the raw material pipe, a transverse plate 2 is arranged above the conveying table 1, the transverse plate 2 is fixed with the conveying table 1, and the conveying driving mechanism is fixed at the bottom of the transverse plate 2 and matched with the V-shaped rollers to convey the raw material pipe forwards.
Carry actuating mechanism to include drive roller 4, lift cylinder 3, rotating electrical machines, movable plate 5, the number of lift cylinder 3 is two and all fixes on diaphragm 2, movable plate 5 is located diaphragm 2 the below and fixed with the telescopic link on the cylinder, the bottom of movable plate 5 is rotated and is connected two parallel arrangement's drive roller 4, and every drive roller 4 is driven by a rotating electrical machines, the rotating electrical machines is fixed in the bottom of movable plate 5.
One end of the transverse plate 2 extends to the position right above the material guide plate and fixes the laser cutting machine 11, the conveying driving mechanism and the laser cutting machine 11 are sequentially arranged according to the conveying direction of the raw material pipes, and a pressing assembly is fixed at the bottom of the transverse plate 2 between the conveying driving mechanism and the laser cutting machine 11 so as to press the conveyed raw material pipes.
The compressing assembly comprises a compressing cylinder 6 and a pressure plate 7, the compressing cylinder 6 is fixed at the bottom of the transverse plate 2, a telescopic rod end fixing support plate 8 on the compressing cylinder 6 is arranged, a guide rod 10 penetrates through the support plate 8, a chuck is fixed at the top end of the guide rod 10, the bottom end of the guide rod 10 is fixed with the pressure plate 7, the pressure plate 7 is located below the support plate 8, a spring 9 is sleeved on the guide rod 10 between the pressure plate 7 and the support plate 8, and the spring 9 is in a compression state.
When cutting former feed tube, compress tightly cylinder 6 drive pressure disk 7 and move down and push down former feed tube, prevent that former feed tube from taking place to remove, set up spring 9 between pressure disk 7 and the supporting disk 8, have the cushioning effect when making pressure disk 7 push down former feed tube, avoid pressure disk 7 to exert pressure to former feed tube too big and damage former feed tube.
The working principle of the embodiment is as follows: the lifting cylinder 3 drives the moving plate 5 to move downwards, the driving roller 4 moves downwards to drive a raw material pipe to be conveyed to the laser cutting machine 11 on the V-shaped roller, the rotating motor drives the driving roller 4 to rotate, the raw material pipe is conveyed forwards under the action of friction force of the driving roller 4, when the raw material pipe is conveyed to a set position, the pressing cylinder 6 drives the pressing plate 7 to move downwards to press the raw material pipe, the laser cutting machine 11 is started to cut the raw material pipe, the cut pipe falls onto the material guide plate and then automatically slides into the material storage barrel 13, the gravity sensor on the bottom plate 12 detects gravity information of the material storage barrel 13 to transmit the gravity information to the controller, when the gravity value reaches a set value, the material storage barrel 13 is fully stacked, the controller controls the voice broadcaster to perform voice prompt, and simultaneously controls the driving cylinder 16 to drive the rack 24 to move so as to rotate the gear 23, so that the rotating shaft 15 drives the material guide plate to incline towards the direction of the other material storage barrel 13, make the pipe fitting can be to the blanking in another storage vat 13, realized the function that automatic monitoring storage vat 13 is piled up, can guarantee simultaneously that the cutting is continuous when changing storage vat 13, when the length of length adjustment stock guide of needs according to the cutting pipe fitting, only need move the nut and move connecting rod 21 and go up to screw down, increase flow distribution plate 22 can, increase after accomplishing again with connecting rod 21 from jack and through-hole in pass and screw up the nut, then with baffle 20 install on the flow distribution plate 22 that increases can, thereby realize the regulation of stock guide length.
It will be understood by those skilled in the art that the present invention includes any combination of the summary and detailed description of the utility model described above and those illustrated in the accompanying drawings, which is not intended to be limited to the details and which, for the sake of brevity of this description, does not describe every aspect which may be formed by such combination. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a take pipe cutting machine of unloading mechanism which characterized in that: the pipe fitting feeding device comprises a pipe fitting conveying mechanism, a conveying table, a laser cutting machine and a blanking mechanism, wherein the pipe fitting conveying mechanism and the laser cutting machine are sequentially arranged on the conveying table, the blanking mechanism is arranged on one side of the conveying table and used for storing cut pipe fittings and comprises a support, a guide plate and a storage barrel, the bottom end of the guide plate is connected with a rotating shaft, two ends of the rotating shaft are respectively rotatably connected with the support, one end of the rotating shaft penetrates through the adjacent support and fixes a gear, a driving cylinder is fixed on the support below the gear, a rack meshed with the gear is fixed at the end part of a telescopic rod on the driving cylinder, bottom plates are arranged on the front side and the rear side of the support, a gravity sensor is installed on each bottom plate, the storage barrel is placed on each bottom plate, the storage barrel is located below the guide plate, the guide plate guides the cut pipe fittings into the storage barrel, and the guide plate is formed by splicing a main flow plate and a plurality of flow distribution plates, the side wall mounting voice broadcast ware of bottom plate, voice broadcast ware and gravity sensor all are connected with the controller.
2. The pipe cutting machine with the blanking mechanism as claimed in claim 1, wherein: the bottom of the main flow plate is fixedly provided with a supporting rod, the supporting rod is fixed with the rotating shaft, a plurality of flow distribution plates which are distributed in parallel are arranged on two sides of the main flow plate respectively, and the flow distribution plates and the main plate are spliced and fixed through connecting rods and nuts.
3. The pipe cutting machine with the blanking mechanism as claimed in claim 2, wherein: the support rod is provided with two insertion holes, the bottom of the flow distribution plate is fixed with a support block at the position corresponding to the insertion holes, the support block is provided with a through hole with the center line coincident with the center line of the insertion holes, and the connecting rod penetrates through the through hole and the insertion holes to be connected with a nut so as to tightly press the main flow plate and the flow distribution plate.
4. The pipe cutting machine with the blanking mechanism as claimed in claim 1, wherein: rubber pads are fixed at the top ends of the splitter plates and the main flow plate, baffle plates are arranged on two sides of the main flow plate respectively, the baffle plates are detachably fixed with one of the splitter plates, and the central line of the baffle plates in the length direction is perpendicular to the axis of the rotating shaft.
5. The pipe cutting machine with the blanking mechanism as claimed in claim 1, wherein: the pipe fitting conveying mechanism comprises a plurality of V-shaped rollers and a conveying driving mechanism, the V-shaped rollers are rotatably connected with the conveying table and are arranged in parallel at equal intervals according to the conveying direction of the raw material pipe, a transverse plate is arranged above the conveying table and fixed with the conveying table, and the conveying driving mechanism is fixed at the bottom of the transverse plate and matched with the V-shaped rollers to convey the raw material pipe forwards.
6. The pipe cutting machine with the blanking mechanism as claimed in claim 5, wherein: carry actuating mechanism to include drive roller, lift cylinder, rotating electrical machines, movable plate, the number of lift cylinder is two and all fixes on the diaphragm, the movable plate is located the below of diaphragm and fixed with the telescopic link on the cylinder, the bottom of movable plate is rotated and is connected two parallel arrangement's drive roller, and every drive roller is driven by a rotating electrical machines, rotating electrical machines fixes the bottom at the movable plate.
7. The pipe cutting machine with the blanking mechanism as claimed in claim 5, wherein: one end of the transverse plate extends to the position right above the material guide plate and fixes the laser cutting machine, the conveying driving mechanism and the laser cutting machine are sequentially arranged according to the conveying direction of the raw material pipes, and the bottom of the transverse plate between the conveying driving mechanism and the laser cutting machine is fixedly provided with a pressing assembly for pressing the conveyed raw material pipes.
8. The pipe cutting machine with the blanking mechanism as claimed in claim 7, wherein: the pressing assembly comprises a pressing cylinder and a pressing plate, the pressing cylinder is fixed at the bottom of the transverse plate, a telescopic rod end fixing supporting plate on the pressing cylinder penetrates through the supporting plate, a chuck is fixed at the top end of the guide rod, the bottom end of the guide rod is fixed with the pressing plate, the pressing plate is located below the supporting plate, a spring is sleeved on the guide rod between the pressing plate and the supporting plate, and the spring is in a compression state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121927769.XU CN216227594U (en) | 2021-08-17 | 2021-08-17 | Pipe cutting machine with blanking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121927769.XU CN216227594U (en) | 2021-08-17 | 2021-08-17 | Pipe cutting machine with blanking mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216227594U true CN216227594U (en) | 2022-04-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121927769.XU Active CN216227594U (en) | 2021-08-17 | 2021-08-17 | Pipe cutting machine with blanking mechanism |
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| Country | Link |
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| CN (1) | CN216227594U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900789A (en) * | 2023-09-08 | 2023-10-20 | 泰州市巨久不锈钢有限公司 | Automatic blanking machine for stainless steel sleeve |
-
2021
- 2021-08-17 CN CN202121927769.XU patent/CN216227594U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900789A (en) * | 2023-09-08 | 2023-10-20 | 泰州市巨久不锈钢有限公司 | Automatic blanking machine for stainless steel sleeve |
| CN116900789B (en) * | 2023-09-08 | 2023-12-15 | 泰州市巨久不锈钢有限公司 | Automatic blanking machine for stainless steel sleeve |
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