CN216191969U - Solid organic matter processing apparatus with double-deck mechanism of falling material - Google Patents
Solid organic matter processing apparatus with double-deck mechanism of falling material Download PDFInfo
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- CN216191969U CN216191969U CN202122535079.6U CN202122535079U CN216191969U CN 216191969 U CN216191969 U CN 216191969U CN 202122535079 U CN202122535079 U CN 202122535079U CN 216191969 U CN216191969 U CN 216191969U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The utility model discloses a solid organic matter treatment device with a double-layer material pouring mechanism, which comprises a fermentation chamber, wherein a throwing machine walking frame rail is arranged in the fermentation chamber, a throwing machine walking frame is arranged on the throwing machine walking frame rail, a throwing machine is arranged on the throwing machine walking frame, an upper layer material pouring machine and a lower layer material pouring machine are arranged on the throwing frame, a material feeding and discharging belt conveyor is arranged below one end of the lower layer material pouring machine, the upper layer material pouring machine and the lower layer material pouring machine respectively comprise a driving wheel and a driving wheel which are arranged on the throwing machine walking frame, a transmission chain is connected between the driving wheel and the driving wheel, the driving wheel and the driving wheel are respectively arranged on a driving shaft and a transmission shaft, and a conveyor belt is connected between the driving shaft and a pair of driving wheels on the driving shaft and a pair of transmission chains between the driving wheel and the pair of transmission wheels. The device reduces equipment investment and equipment space occupation through the cooperative work of the machine of throwing, the upper and lower layer material pouring belt conveyors, and has the characteristics of simple structure, coordination among all moving parts, local processing and manufacturing and the like.
Description
Technical Field
The utility model relates to the technical field of aerobic fermentation treatment of solid organic material treatment, in particular to a solid organic material treatment device with a double-layer material pouring mechanism.
Background
Heat can be generated in the fermentation process of the organic fertilizer, the temperature at which the activity of the strain is maximum is higher than a certain temperature, and the activity of the strain is reduced. Proper amount of air is needed in the fermentation process, the air is insufficient, and the fermentation is insufficient. The general organic fertilizer fermentation needs the turner to turn over once every several days, so that the compost is radiated and fully mixed with air. The turning machine commonly used at present comprises a walking part and a turning part, wherein the turning part comprises a turning shaft, and turning teeth are arranged on the turning shaft. The turning shaft drives the turning teeth to rotate to turn the compost, so that the situation that the compost is not turned thoroughly and large materials are not broken easily often occurs.
Chinese patent 201711260951.2 discloses a multifunctional solid waste treatment device and a solid waste intelligent aerobic fermentation system, wherein a material taking hopper in the system is a straight hopper, and the system is used for sludge treatment and has the problems of large resistance, low speed, incomplete uniform turning, high treatment energy consumption, low efficiency and the like. If the requirement on sludge treatment is high and the application range is narrow, and the sludge is blocked and hardened, the bucket can be out of order or cannot work normally. The processing bucket is easy to wear and has a short service life, and needs to be frequently repaired and replaced; the problems that the abrasion is very large, and the deformation, the damage and the like are very easy to happen in the process of processing the operation of the bucket due to overlarge resistance.
A material moving belt conveyor of the existing integrated aerobic fermentation equipment is attached to the turning machine and moves along with the turning machine, and the material moving range is fixed, so that the material feeding and discharging belt conveyor needs to be arranged on two sides of a fermentation area in a row; the conveying distance of the feeding and discharging belt conveyor is greater than the length of the fermentation area, the feeding and discharging belt conveyor only operates when feeding and discharging, the utilization rate of equipment and space is low, and the idle time is long.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art, and provides the solid organic matter treatment device provided with the double-layer material pouring mechanism, which realizes the functions of taking, transferring, turning and discharging solid organic wastes through the cooperative work of the turning machine and the upper and lower layer material pouring belt conveyors, removes the material discharging belt conveyor, and reduces the equipment investment and the equipment space occupation.
In order to achieve the purpose, the technical scheme of the utility model provides a solid organic matter treatment device with a double-layer material pouring mechanism, the device comprises a fermentation chamber, a turning machine walking frame rail is arranged in the fermentation chamber, a turning machine walking frame is arranged on the turning machine walking frame rail, a turning machine is arranged on the turning machine walking frame, an upper layer material pouring machine and a lower layer material pouring machine which penetrate through a turning machine transmission chain are further arranged on the turning machine walking frame, and a material inlet and outlet belt conveyor is arranged below one end of the lower layer material pouring machine.
The device is mainly used for aerobic turning treatment of solid organic waste, and comprises material taking, material moving, turning and discharging. The treatment device mainly comprises a fermentation area track, a turning machine walking frame, a turning machine, a discharging belt conveyor and a feeding and discharging belt conveyor. The fermentation area rails and the feeding and discharging belt are installed on the fermentation area floor, the turning machine walking frame spans the two rails, and the turning machine and the discharging belt conveyor are provided with walking devices and driven by motors to walk on the walking frame. Wherein the upper layer material dumping machine and the lower layer material dumping machine can freely walk on the upper and lower rails of the walking frame of the turning machine and can also convey materials through a conveying belt between a pair of transmission chains.
The preferable technical scheme is that the throwing machine walking frame rails are respectively arranged on two sides in the fermentation chamber, and the throwing machine walking frame spans between the two parallel throwing machine walking frame rails.
The preferred technical scheme is that a throwing bucket is arranged on the throwing machine and connected with a transmission chain, the transmission chain wheel is meshed with a driving chain wheel and a transmission chain wheel respectively, the driving chain wheel and the transmission chain wheel are connected with a throwing bucket driving shaft and a throwing bucket transmission shaft respectively, the throwing bucket driving shaft and the throwing bucket transmission shaft are arranged on a trapezoidal frame, the trapezoidal frame is sleeved on a throwing machine walking frame, and a driving mechanism of the throwing machine walking frame is arranged between the throwing machine walking frame and the throwing machine walking frame.
The preferable technical scheme is that the upper material dumping machine and the lower material dumping machine respectively comprise a driving wheel and a driving wheel which are arranged on the walking frame of the turning machine, a transmission chain is connected between the driving wheel and the driving wheel, the driving wheel and the driving wheel are respectively arranged on a driving shaft and a transmission shaft, and a conveyor belt is connected between the driving shaft and a pair of driving wheels on the transmission shaft and a pair of transmission chains between the pair of driving wheels and the pair of driving wheels.
In a further preferred technical scheme, a movable driving wheel and a movable driven wheel are further arranged at the attachments at the two ends of the driving shaft and the transmission shaft.
According to the preferable technical scheme, the movable driving wheel and the movable driven wheel on the upper-layer dumping machine are in rolling fit with the upper guide rail of the turning walking frame, and the movable driving wheel and the movable driven wheel on the lower-layer dumping machine are in rolling fit with the lower guide rail of the turning walking frame.
Preferably, the driving shaft is further provided with a sleeve, the driving wheel is connected with the sleeve, one end of the sleeve is connected with one end of the clutch A, one end of the driving shaft is connected with one end of the clutch B, and the other ends of the clutch A and the clutch B are respectively connected with the driving motor or the output shaft of the transmission.
In the preferred technical scheme, the sum of the lengths of the upper layer material dumping machine and the lower layer material dumping machine is less than or equal to the length of the walking frame for turning.
According to the preferable technical scheme, a plurality of groups of limit travel switches are arranged on the walking frame of the polishing machine, and the fermentation areas are equally divided into strip-shaped fermentation areas with equal width according to the fermentation days. A plurality of groups of limit switches are uniformly distributed at equal intervals, 11 groups exist when the fermentation days are 10 days, 13 groups exist when the fermentation days are 12 days, and the limit travel switches divide the fermentation bins into equal-width fermentation tank areas according to the fermentation days.
The preferable technical scheme is that the feeding and discharging belt conveyor is arranged in the fermentation chamber through a support, and a conveying belt of the feeding and discharging belt conveyor is positioned below a transmission chain of the lower-layer material pouring machine.
The utility model has the advantages and beneficial effects that: this solid organic matter processing apparatus with double-deck mechanism of falling material passes through the machine of throwing, the cooperation of upper and lower layer belt feeder of falling material, realizes getting of solid organic waste material, moves material, turns over throwing and ejection of compact function, removes the ejection of compact belt feeder, has reduced equipment input and equipment space and has simple structure moreover, and the cooperation is harmonious between each motion part, characteristics such as local are makeed into in the processing.
Drawings
FIG. 1 is a schematic structural diagram of a solid organic matter treatment device of a double-layer material pouring mechanism of the present invention in a front view;
fig. 2 is a schematic top view of the structure of fig. 1.
In the figure: 1. a fermentation chamber; 2. turning the machine for throwing; 3. a walking frame rail; 4. turning a throwing machine walking frame; 5. an upper layer material dumping machine; 6. a lower layer material dumping machine; 7. a feeding and discharging belt conveyor; 8. a drive wheel; 9. a driving wheel; 10. a drive chain; 11. a drive shaft; 12. a drive shaft; 13. a conveyor belt; 14. moving the drive wheel; 15. moving the transmission wheel; 16. a sleeve; 17. a clutch; 18. a clutch B; 19. a drive motor; 20. and a limit travel switch.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 and 2, the utility model relates to a solid organic matter treatment device with a double-layer material pouring mechanism, which comprises a fermentation chamber 1, wherein a walking frame rail 3 of a throwing machine 2 is arranged in the fermentation chamber 1, a throwing machine walking frame 4 is arranged on the walking frame rail 3 of the throwing machine 2, the throwing machine 2 is arranged on the throwing machine walking frame 4, an upper layer material pouring machine 5 and a lower layer material pouring machine 6 which penetrate through a transmission chain of the throwing machine 2 are further arranged on the throwing walking frame 4, and a material inlet and outlet belt conveyor 7 is arranged below one end of the lower layer material pouring machine 5.
The device is mainly used for aerobic turning treatment of solid organic waste, and comprises material taking, material moving, turning and discharging. The treatment device mainly comprises a walking frame rail 3 in a fermentation chamber 1, a throwing machine walking frame 4, a throwing machine 2, an upper layer material pouring machine 5, a lower layer material pouring machine 6 and a feeding and discharging belt conveyor 7. The walking frame rails 3 and the feeding and discharging belt conveyors 7 in the fermentation chamber 1 are installed on the floor of the fermentation chamber 1, the turning machine walking frame 4 spans the two walking frame rails 3, and the turning machine 2, the upper layer material pouring machine 5 and the lower layer material pouring machine 6 are driven by a motor and walk on the turning machine walking frame 4. Wherein, the upper layer material dumping machine 5 and the lower layer material dumping machine 6 can freely walk on the upper and lower rails of the walking frame 4 of the polishing machine and can also convey materials through a conveying belt between a pair of transmission chains.
The preferable embodiment of the utility model is that the walking frame rails 3 of the polishing machine 2 are respectively arranged at two sides in the fermentation chamber 1, and the polishing machine walking frame 4 spans between the two parallel walking frame rails 3 of the polishing machine 2.
In addition, in a preferred embodiment of the utility model, a throwing bucket is arranged on the throwing machine 2, the throwing bucket is connected with a transmission chain, the transmission chain wheel is respectively engaged with a driving chain wheel and a transmission chain wheel, the driving chain wheel and the transmission chain wheel are respectively connected with a throwing bucket driving shaft and a throwing bucket transmission shaft, the throwing bucket driving shaft and the throwing bucket transmission shaft are arranged on a trapezoidal frame, the trapezoidal frame is sleeved on a throwing machine walking frame, and a driving mechanism of the throwing machine walking frame is arranged between the trapezoidal frame and the throwing machine walking frame (the structure diagram is not shown).
In addition, in the preferred embodiment of the utility model, the upper layer material dumping machine 5 and the lower layer material dumping machine 6 respectively comprise a driving wheel 8 and a driving wheel 9 which are arranged on the walking frame 4 of the machine for turning over the rice, a transmission chain 10 is connected between the driving wheel 8 and the driving wheel 9, the driving wheel 8 and the driving wheel 9 are respectively arranged on a driving shaft 11 and a transmission shaft 12, and a conveyor belt 13 is connected between the driving shaft 11 and the pair of driving wheels 8 on the transmission shaft 12 and the pair of transmission chains 10 between the pair of driving wheels 9.
In a further preferred embodiment of the present invention, a movable driving wheel 14 and a movable driven wheel 15 are further provided near both ends of the driving shaft 11 and the transmission shaft 12.
In addition, in the preferred embodiment of the utility model, the movable driving wheel 14 and the movable driven wheel 15 on the upper layer material dumping machine 5 are in rolling fit with the upper guide rail of the turning walking frame 4, and the movable driving wheel 14 and the movable driven wheel 15 on the lower layer material dumping machine 6 are in rolling fit with the lower guide rail of the turning walking frame 4.
In a preferred embodiment of the present invention, a sleeve 16 is further provided on the driving shaft 11, the driving wheel 8 is connected to the sleeve 16, one end of the sleeve 16 is connected to one end of an a clutch 17, one end of the driving shaft 11 is connected to one end of a B clutch 18, and the other ends of the a clutch 17 and the B clutch 18 are connected to a driving motor 19 or an output shaft of a transmission, respectively.
In the preferred embodiment of the utility model, the sum of the lengths of the upper layer material dumping machine 5 and the lower layer material dumping machine 6 is less than or equal to the length of the walking frame 4 for turning.
In addition, the preferred embodiment of the utility model is characterized in that a plurality of groups of limit travel switches are arranged on the walking frame 4 of the polishing machine, the fermentation areas are equally divided into strip-shaped equal-width fermentation areas according to the fermentation days, and the limit travel switches equally divide the fermentation bins into equal-width fermentation tank areas according to the fermentation days.
In the preferred embodiment of the utility model, the feeding and discharging belt conveyor 7 is arranged in the fermentation chamber 1 through a bracket, and a conveying belt of the feeding and discharging belt conveyor 7 is positioned below a transmission chain 10 of the lower layer material pouring machine 6.
The working principle of the solid organic matter treatment device with the double-layer material pouring mechanism is as follows:
the throwing machine walking frame 4 is arranged on the walking frame rails 3 on the two sides in the fermentation chamber 1 and is driven by a motor to move back and forth on the walking frame rails 3; the turning machine 2 is erected on the turning machine walking frame 4, is provided with a walking mechanism and moves left and right on the turning machine walking frame 4; the turner drives a chain bucket to turn over materials through a chain, the chain bucket is arranged between two chains, the chains are arranged on chain wheels at four corners of a trapezoidal rack of the turner, a motor drives a main chain wheel to drive the chains and the chain bucket, and the materials are shoveled and lifted upwards; when the materials are lifted to the upper bottom of the trapezoid, the materials leave the chain bucket from an opening above the machine frame and fall onto an upper-layer material pouring belt conveyor 5 arranged in the middle of the walking frames 4 of the two rows of the turning and polishing machines; the upper-layer material pouring belt conveyor 5 and the lower-layer material pouring belt conveyor 6 are arranged on a track between the two turning machine walking frames 4, are driven by material pouring belts with independent walking mechanisms and walk left and right on the walking frame tracks 3, and are provided with independent belt conveying mechanisms capable of rotating forwards and backwards, so that walking and conveying are not influenced mutually; independent stroke encoders are respectively arranged on the upper material pouring belt conveyor 5, the lower material pouring belt conveyor 6 and the turner 2, the control system controls the material pouring belt conveyor and the turner 2 to move left and right through real-time displacement fed back by the stroke encoders, the belt conveyors of the lower material pouring belt conveyor 6 rotate positively and negatively, and the walking driving mechanisms walk left and right in a mutual cooperation mode, so that materials fed onto the material pouring belt conveyors after being turned and thrown by the turner 2 can finally be discharged to the designated position of the fermentation chamber 1 at a fixed point, and the materials comprise a feeding belt 7 and a discharging belt 7.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The solid organic matter treatment device is characterized by comprising a fermentation chamber, wherein a turning machine walking frame rail is arranged in the fermentation chamber, a turning machine walking frame is arranged on the turning machine walking frame rail, a turning machine is arranged on the turning machine walking frame, an upper layer material pouring machine and a lower layer material pouring machine which penetrate through a turning machine transmission chain are further arranged on the turning machine walking frame, and a material feeding and discharging belt conveyor is arranged below one end of the lower layer material pouring machine.
2. The solid organic matter treatment device with the double-layer material pouring mechanism as claimed in claim 1, wherein the turning machine walking frame rails are respectively arranged on two sides of the fermentation chamber, and the turning machine walking frame spans between the two parallel turning machine walking frame rails.
3. The solid organic matter treatment device with the double-layer material pouring mechanism according to claim 1, characterized in that a throwing bucket is arranged on the throwing machine and connected with a transmission chain, the transmission chain wheel is respectively engaged with a driving chain wheel and a transmission chain wheel, the driving chain wheel and the transmission chain wheel are respectively connected with a throwing bucket driving shaft and a throwing bucket transmission shaft, the throwing bucket driving shaft and the throwing bucket transmission shaft are arranged on a trapezoidal frame, the trapezoidal frame is sleeved on a throwing machine walking frame, and a driving mechanism of the throwing machine walking frame is arranged between the throwing machine walking frame and the throwing machine walking frame.
4. The solid organic matter treatment device with the double-layer discharging mechanism as claimed in claim 1, wherein the upper layer discharging machine and the lower layer discharging machine respectively comprise a driving wheel and a driving wheel which are arranged on the walking frame of the turning machine, a transmission chain is connected between the driving wheel and the driving wheel, the driving wheel and the driving wheel are respectively arranged on a driving shaft and a transmission shaft, and a conveyor belt is connected between the driving shaft and a pair of driving wheels on the transmission shaft and a pair of transmission chains between the pair of driving wheels.
5. The apparatus for treating solid organic materials with double-layer material pouring mechanism as claimed in claim 4, wherein a movable driving wheel and a movable driven wheel are further provided near the two ends of the driving shaft and the transmission shaft.
6. The solid organic matter treatment device with the double-layer material pouring mechanism as claimed in claim 5, wherein the movable driving wheel and the movable driven wheel on the upper layer material pouring machine are in rolling fit with the upper guide rail of the throwing walking frame, and the movable driving wheel and the movable driven wheel on the lower layer material pouring machine are in rolling fit with the lower guide rail of the throwing walking frame.
7. The solid organic matter treatment device with the double-layer material pouring mechanism is characterized in that a sleeve is further arranged on the driving shaft, the driving wheel is connected with the sleeve, one end of the sleeve is connected with one end of the clutch A, one end of the driving shaft is connected with one end of the clutch B, and the other ends of the clutch A and the clutch B are respectively connected with the driving motor or the output shaft of the transmission.
8. The solid organic matter treatment device with the double-layer material pouring mechanism as claimed in claim 7, wherein the sum of the lengths of the upper layer material pouring machine and the lower layer material pouring machine is less than or equal to the length of the walking frame for turning.
9. The solid organic matter treatment device with the double-layer material pouring mechanism as claimed in claim 8, wherein a plurality of sets of limit travel switches are arranged on the walking frame of the polishing machine to divide the fermentation zones into strip-shaped fermentation zones with equal width according to the number of fermentation days.
10. The solid organic matter treatment device provided with the double-layer dumping mechanism according to claim 1, wherein the feeding and discharging belt conveyor is arranged in the fermentation chamber through a support, and a conveying belt of the feeding and discharging belt conveyor is positioned below a transmission chain of the lower-layer dumping machine.
Priority Applications (1)
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CN202122535079.6U CN216191969U (en) | 2021-10-21 | 2021-10-21 | Solid organic matter processing apparatus with double-deck mechanism of falling material |
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CN202122535079.6U CN216191969U (en) | 2021-10-21 | 2021-10-21 | Solid organic matter processing apparatus with double-deck mechanism of falling material |
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CN216191969U true CN216191969U (en) | 2022-04-05 |
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CN202122535079.6U Active CN216191969U (en) | 2021-10-21 | 2021-10-21 | Solid organic matter processing apparatus with double-deck mechanism of falling material |
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