CN210736602U - Large-capacity four-shaft auger fermentation turning machine - Google Patents
Large-capacity four-shaft auger fermentation turning machine Download PDFInfo
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- CN210736602U CN210736602U CN201921033746.7U CN201921033746U CN210736602U CN 210736602 U CN210736602 U CN 210736602U CN 201921033746 U CN201921033746 U CN 201921033746U CN 210736602 U CN210736602 U CN 210736602U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The utility model provides a large-capacity four-axis auger fermentation turner, which comprises a main body bracket of the fermentation turner, wherein the main body bracket of the fermentation turner is connected with a longitudinal driving device, the longitudinal driving device comprises a longitudinal traveling wheel, a longitudinal driving gear motor and a longitudinal traveling guide rail, the longitudinal traveling guide rail is connected on the side wall of a fermentation tank, and the side wall of the fermentation tank is positioned below the longitudinal traveling guide rail; the longitudinal driving speed reduction motor is connected with the longitudinal walking wheels, and the longitudinal walking wheels are in sliding fit with the longitudinal walking guide rails to realize longitudinal movement on the main body bracket of the fermentation and turning machine. The large-capacity four-shaft auger fermentation turner has the advantages of simple structure, high equipment strength, low failure rate, low operation cost, large turning depth and large treatment capacity, ensures that materials are fully contacted with air, effectively keeps fermentation heat, shortens fermentation time and has high production efficiency; the crushing capability is strong, the fertilizer does not rise, and the odor is less; the occupied area is small.
Description
Technical Field
The utility model relates to a turn over throwing machine technical field, especially relate to a machine is turned over in large capacity four-axis auger fermentation.
Background
At present, along with the rapid development of the economy of China, the production amount of organic wastes such as livestock and poultry manure, sludge garbage, straws and the like is increased rapidly, so that how to treat the organic wastes such as the livestock and poultry manure rapidly and massively and at low cost to generate high-quality organic fertilizers, the organic fertilizers are recycled, and the organic wastes become important factors for expanding high-quality productivity and rapidly developing of large-scale agriculture and animal husbandry enterprises.
The great problem of cultivation is the influence of animal excrement on the surrounding environment, most of organic wastes such as livestock manure and the like treated by the conventional equipment adopt a trough type turner, a turning main shaft with a throwing knife is arranged on a traveling mechanism capable of moving longitudinally and transversely simultaneously, and turning is carried out by the throwing knife to turn and throw raw materials so as to achieve aerobic fermentation. The trough type turner has the following defects:
(1) the throwing cutter is stressed greatly, so that the size and the like of the throwing cutter are limited, and the length and the rotating speed of the main shaft are too large, so that the throwing cutter is broken;
(2) the groove type turner has small turner depth of 1.5 m at most and low production efficiency;
(3) the width of the fermentation tank is small, generally less than five meters;
(4) the groove type turner occupies a large area and has higher civil engineering cost.
Therefore, the research on the large-capacity four-shaft auger fermentation turner is significant.
SUMMERY OF THE UTILITY MODEL
In view of the above defects, the utility model aims to provide a large-capacity four-axis auger fermentation turner which has simple structure, high equipment strength, low failure rate, low operation cost, large turning depth and large handling capacity, so that the materials are fully contacted with the air, the fermentation heat is effectively kept, and the production efficiency is high when the fermentation time is shortened; the crushing capability is strong, the fertilizer does not rise, and the odor is less; the occupied area is small.
In order to achieve the purpose, the utility model provides a large-capacity four-axis auger fermentation turner, which comprises a main body bracket of the fermentation turner, wherein the main body bracket of the fermentation turner is connected with a longitudinal driving device, the longitudinal driving device comprises a longitudinal traveling wheel, a longitudinal driving gear motor and a longitudinal traveling guide rail, the longitudinal traveling guide rail is connected on the side wall of a fermentation tank, and the side wall of the fermentation tank is positioned below the longitudinal traveling guide rail; the longitudinal driving speed reduction motor is connected with the longitudinal walking wheels, and the longitudinal walking wheels are in sliding fit with the longitudinal walking guide rails to realize longitudinal movement on the main body bracket of the fermentation and turning machine.
Preferably, install horizontal drive arrangement on the fermentation turns over throwing owner's body support, horizontal drive arrangement includes horizontal drive gear motor, horizontal walking wheel, horizontal walking guide rail sets up on fermentation turns over throwing owner's body support, horizontal walking wheel is connected to horizontal drive gear motor, and horizontal walking wheel and horizontal walking guide rail sliding fit realize sideslip about on fermentation turns over throwing owner's body support.
Furthermore, the transverse driving device is provided with an auger shaft driving device and an auger shaft lifting device.
Furthermore, the auger shaft driving device comprises a plurality of auger shaft driving speed reduction motors, and each auger shaft driving speed reduction motor is connected with a connecting auger shaft and drives the corresponding auger shaft to rotate;
furthermore, auger shaft drive gear motor is provided with 4, rotates work through four auger shafts of 4 auger shaft drive gear motor drives.
Furthermore, the auger shaft lifting device comprises a hydraulic oil cylinder and a rotating arm connected with the auger shaft, the hydraulic oil cylinder is connected with the rotating arm, the rotating arm connected with the auger shaft is pushed by the hydraulic oil cylinder on the auger shaft lifting device, the auger shaft is tilted and turned up and down,
furthermore, the maximum tilting angle of the auger shaft is 90 degrees.
Furthermore, a fence and a handrail are arranged on the main body bracket of the fermentation and turning machine.
Further, be provided with helical blade on the auger shaft, helical blade's thickness is 6~14mm, helical blade's surface is the smooth surface
The utility model provides a throwing machine is turned over in fermentation of large capacity four-axis auger, its beneficial effect is:
(1) the large-capacity four-shaft auger fermentation turner has simple structure, high equipment strength and low failure rate;
(2) the large-capacity four-shaft auger fermentation turner has large turning depth which can reach 1.5 to 3 meters; the width of the fermentation tank is large and can reach 5-18 m;
(3) the large-capacity four-shaft auger fermentation turning machine has high fermentation speed, and materials are fully contacted with air through the lifting and transverse movement of the auger shaft, so that the fermentation heat is effectively kept, and the fermentation time is shortened;
(4) the high-capacity four-shaft auger fermentation turner of the utility model adopts four auger shafts for stirring, has strong crushing capability, no fertilizer rising and little odor;
(5) the occupied area is small, and the civil engineering cost is low.
Drawings
Fig. 1 is a schematic structural view of the turning machine of the present invention;
FIG. 2 is an enlarged view of M of FIG. 1;
FIG. 3 is an enlarged view of N of FIG. 1;
FIG. 4 is a schematic view of the structure of the screw shaft of the present invention inserted into the fermentation tank in a descending manner when the screw shaft is in a working state;
fig. 5 is another view structure diagram of the turning machine of the present invention;
FIG. 6 is an enlarged view of A in FIG. 5;
1-a main body bracket of a fermentation turner, 2-a longitudinal driving device, 3-a transverse driving device, 4-an auger shaft driving device, 5-an auger shaft lifting device, 6-a hydraulic station, 7-a fermentation tank side wall, 8-a fence, 9-a handrail, 10-a longitudinal traveling wheel, 11-a guide rail, 12-a longitudinal driving speed reducing motor, 13-a transverse driving speed reducing motor, 14-a transverse traveling wheel, 15-a transverse traveling guide rail, 16-an auger shaft driving speed reducing motor, 17-an auger shaft, 18-a hydraulic oil cylinder, 19-a rotating arm and 20-a helical blade.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Embodiment 1 a large capacity four-axis auger fermentation turner
Referring to fig. 1 to 6, the utility model provides a large capacity four-axis auger fermentation turner, including fermentation turner main part support 1, longitudinal drive 2, horizontal drive 3, auger axle drive 4, auger axle elevating gear 5, hydraulic pressure station 6, control system, etc. principal components constitute.
The fermentation turner main body bracket 1 is connected with a longitudinal driving device 2, and the longitudinal driving device 2 comprises a longitudinal travelling wheel 10, a longitudinal driving speed reducing motor 12 and a longitudinal travelling guide rail 11.
The longitudinal walking guide rail 11 is connected to the fermentation tank side wall 7, and the fermentation tank side wall 7 is located below the longitudinal walking guide rail 11.
The longitudinal driving speed reducing motor 12 is connected with a longitudinal walking wheel 10, and the longitudinal walking wheel 10 is in sliding fit with a longitudinal walking guide rail 11. The longitudinal travelling wheels 10 are in contact with longitudinal travelling guide rails 11 arranged on the side walls of the fermentation tank, and the longitudinal travelling wheels 10 travel along the longitudinal travelling guide rails 11 on the side walls of the fermentation tank under the driving of a longitudinal driving speed reducing motor 12, so that the fermentation turner is driven to move longitudinally.
And a fence 8, a handrail 9 and the like are arranged on the main body bracket 1 of the fermentation turner.
A transverse driving device 3 is installed on the main body support 1 of the fermentation turner, and the transverse driving device 3 comprises a transverse driving speed reduction motor 13, a transverse traveling wheel 14 and a transverse traveling guide rail 15. The transverse traveling guide rail 15 is arranged on the main body bracket 1 of the fermentation turner, the transverse driving gear motor 13 is connected with a transverse traveling wheel 14, and the transverse traveling wheel 14 is in sliding fit with the transverse traveling guide rail 15. The transverse travelling wheels 14 are arranged perpendicular to the longitudinal travelling guide rail 11.
The transverse driving gear motor 13 drives the transverse travelling wheels 14 to travel along the transverse travelling guide rails 15 on the main body bracket 1 of the fermentation stack-turning machine, so that the main body bracket 1 of the fermentation stack-turning machine can transversely move left and right.
And the transverse driving device 3 is provided with an auger shaft driving device 4 and an auger shaft lifting device 5.
Auger shaft drive arrangement 4 includes a plurality of auger shaft drive gear motor 16, and every auger shaft drive gear motor 16 all is connected with auger shaft 17 and drives the auger shaft 17 that corresponds and rotate. The number of the auger shaft driving speed reducing motors 16 is preferably 4, and the auger shaft driving speed reducing motors 16 drive four auger shafts 17 to rotate to work, so that the purpose of turning and fermenting the materials in the fermentation tank is realized.
The auger shaft lifting device 5 comprises a hydraulic oil cylinder 18 and a rotating arm 19 connected with the auger shaft 17, and the hydraulic oil cylinder 18 is connected with the rotating arm 19. The hydraulic oil cylinder 18 on the auger shaft lifting device 5 pushes the rotating arm 19 connected with the auger shaft to realize that the auger shaft 17 tilts and turns up and down, the turning angle reaches 90 degrees at most, so that the materials in the fermentation tank are fully contacted with air and moisture, and the aerobic fermentation is accelerated.
The auger shaft 17 is provided with a helical blade 20, and the helical blade 20 is welded on the auger shaft 17.
The thickness of the spiral blade 20 is 6-14 mm, the thickness of the spiral blade is large, and the hardness and the wear resistance are high;
the surface of the helical blade 20 is a smooth surface, so that the overall precision is high, the resistance is small, the material conveying is facilitated, and the conveying efficiency is improved.
When the device works, the auger shaft driving speed reducing motor 16 drives the four auger shafts 17 to rotate, the hydraulic oil cylinder 18 on the auger shaft lifting device 5 pushes the rotating arm 19 to control the auger shafts 17 to be inserted into materials in an up-down inclined mode, meanwhile, the transverse driving speed reducing motor 13 drives the transverse traveling wheel 14 to complete a transverse traveling station, and the distance between the transverse traveling stations is limited by a travel switch or other sensors. After the whole transverse walking station is finished, the speed reducing motor 12 is driven to work longitudinally, the longitudinal walking wheel 10 is driven to walk along the longitudinal walking guide rail 11 of the fermentation tank wall to form a longitudinal walking station, the distance between the longitudinal walking stations is controlled by the control system, after the longitudinal walking is finished, the next transverse driving walking is carried out, and the steps are repeated in a circulating mode until the turning and throwing work of all materials in the fermentation tank is finished. When the whole machine automatically runs, the control system automatically controls the machine to realize unmanned operation and can also switch to manual operation, thereby being convenient for checking, maintaining, changing parameters and the like.
The utility model discloses a vertical drive arrangement 2 turns over throwing machine main part support 1 with the fermentation and is connected, through walking the wheel with install the guide rail contact on the fermentation vat lateral wall, under gear motor's drive, vertical drive arrangement's walking wheel is followed the guide rail walking of fermentation vat lateral wall to drive the fermentation and turn over throwing machine longitudinal movement.
A transverse driving device is installed on the main body support of the fermentation turning machine, a speed reduction motor on the transverse driving device drives a transverse traveling wheel, and the transverse traveling wheel transversely moves on the main body support along a guide rail on the main body support of the fermentation turning machine.
The horizontal driving device is provided with a packing auger shaft driving device and a packing auger shaft lifting device. The purpose of turning and fermenting the materials in the fermentation tank is realized by driving four auger shafts to rotate through a speed reduction motor and the like on the auger shaft driving device. The rotating arm connected with the auger shaft is pushed by a hydraulic oil cylinder on the auger shaft lifting device, so that the auger shaft is tilted and turned up and down, and the turning angle is up to 90 degrees at most. The materials in the fermentation tank are fully contacted with air and moisture, which is beneficial to accelerating aerobic fermentation.
The utility model discloses a throwing machine is turned over in large capacity four-axis auger fermentation is provided with four auger axle rotation work side by side, and the during operation, spiral auger axle are rotatory, can promote the bottom material to the top, make the material fully contact with the air, accomplish aerobic fermentation. Compared with a throwing knife and other material turning modes, the auger bearing capacity is high, the working length can reach 2-3 meters, the material turning depth can reach 1.5-3 meters, and the working efficiency is more than several times that of the original material turning mode. During operation, only the packing auger shaft is in contact with the material, so that the corrosion resistance is better, and the maintenance is convenient. When the screw conveyor does not work, the screw conveyor shaft is lifted up so as not to be contacted with the materials.
The utility model discloses a throwing machine is turned over in large capacity four-axis auger fermentation can design different working amplitude according to different treatment capacities, also is exactly the volume length and width of fermentation vat etc. through aerobic fermentation, thoroughly turns into organic waste such as poultry excrement and urine into the fertilizer, realizes innoxious processing, has both reduced organic waste to the pollution of environment, by producing high-quality fertilizer, realizes the reutilization.
Naturally, the present invention can be embodied in many other forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be made by one skilled in the art without departing from the spirit or essential attributes thereof, and it is intended that all such changes and modifications be considered as within the scope of the appended claims.
Claims (9)
1. The high-capacity four-shaft auger fermentation turner is characterized by comprising a main body support (1) of the fermentation turner, wherein the main body support (1) of the fermentation turner is connected with a longitudinal driving device (2), the longitudinal driving device (2) comprises a longitudinal traveling wheel (10), a longitudinal driving speed reduction motor (12) and a longitudinal traveling guide rail (11), the longitudinal traveling guide rail (11) is connected to a side wall (7) of a fermentation tank, and the side wall (7) of the fermentation tank is positioned below the longitudinal traveling guide rail (11); the longitudinal driving speed reducing motor (12) is connected with a longitudinal travelling wheel (10), and the longitudinal travelling wheel (10) is in sliding fit with a longitudinal travelling guide rail (11) to realize longitudinal movement on the main body bracket (1) of the fermentation and turning machine.
2. The high-capacity four-shaft auger fermentation turner according to claim 1, characterized in that a transverse driving device (3) is installed on a main body support (1) of the fermentation turner, the transverse driving device (3) comprises a transverse driving speed reduction motor (13), transverse traveling wheels (14) and transverse traveling guide rails (15), the transverse traveling guide rails (15) are arranged on the main body support (1) of the fermentation turner, the transverse traveling wheels (14) are connected with the transverse driving speed reduction motor (13), and the transverse traveling wheels (14) are in sliding fit with the transverse traveling guide rails (15) to realize the left-right transverse movement on the main body support (1) of the fermentation turner.
3. The high-capacity four-shaft auger fermentation turner according to claim 2, wherein an auger shaft driving device (4) and an auger shaft lifting device (5) are arranged on the transverse driving device (3).
4. The high-capacity four-shaft auger fermentation turner according to claim 3, wherein the auger shaft driving device (4) comprises a plurality of auger shaft driving speed reduction motors (16), and each auger shaft driving speed reduction motor (16) is connected with a connecting auger shaft (17) and drives the corresponding auger shaft (17) to rotate.
5. The high-capacity four-shaft auger fermentation turner according to claim 4, wherein 4 auger shaft driving speed reduction motors (16) are arranged, and the four auger shafts (17) are driven to rotate and work by the 4 auger shaft driving speed reduction motors (16).
6. The high-capacity four-shaft auger fermentation turner according to claim 3, characterized in that the auger shaft lifting device (5) comprises a hydraulic oil cylinder (18) and a rotating arm (19) connected with the auger shaft (17), the hydraulic oil cylinder (18) is connected with the rotating arm (19), the rotating arm (19) connected with the auger shaft is pushed by the hydraulic oil cylinder (18) on the auger shaft lifting device (5), and the auger shaft (17) is turned in an up-and-down inclined manner.
7. The high-capacity four-shaft auger fermentation turner as claimed in claim 6, wherein the turning angle of the auger shaft (17) inclined up and down is at most 90 °.
8. The high-capacity four-shaft auger fermentation turner according to claim 3, wherein a fence (8) and a handrail (9) are arranged on the main body bracket (1) of the fermentation turner.
9. The high-capacity four-shaft auger fermentation turner according to claim 4 or 6, characterized in that a helical blade (20) is arranged on the auger shaft (17), the thickness of the helical blade (20) is 6-14 mm, and the surface of the helical blade (20) is a smooth surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921033746.7U CN210736602U (en) | 2019-07-04 | 2019-07-04 | Large-capacity four-shaft auger fermentation turning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921033746.7U CN210736602U (en) | 2019-07-04 | 2019-07-04 | Large-capacity four-shaft auger fermentation turning machine |
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| CN210736602U true CN210736602U (en) | 2020-06-12 |
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| CN201921033746.7U Active CN210736602U (en) | 2019-07-04 | 2019-07-04 | Large-capacity four-shaft auger fermentation turning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115010521A (en) * | 2022-06-29 | 2022-09-06 | 刘学勤 | Organic fertilizer preparation process |
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2019
- 2019-07-04 CN CN201921033746.7U patent/CN210736602U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115010521A (en) * | 2022-06-29 | 2022-09-06 | 刘学勤 | Organic fertilizer preparation process |
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