CN211337752U - Ceramic tile distributing device - Google Patents
Ceramic tile distributing device Download PDFInfo
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- CN211337752U CN211337752U CN202021357916.XU CN202021357916U CN211337752U CN 211337752 U CN211337752 U CN 211337752U CN 202021357916 U CN202021357916 U CN 202021357916U CN 211337752 U CN211337752 U CN 211337752U
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Abstract
The utility model provides a ceramic tile distributing device belongs to ceramic tile production facility field. The feeding conveyor, the first skirt belt conveyor and the discharging conveyor are sequentially connected; the second skirt edge belt conveyor is arranged above the first skirt edge belt conveyor, and the conveying direction of the second skirt edge belt conveyor is consistent with that of the first skirt edge belt conveyor; the distributing hopper is arranged below the outlet end of the second skirt edge belt conveyor and is positioned above the first skirt edge belt conveyor; the hopper is arranged above the second skirt-edge belt conveyor, and the outlet end of the hopper is a certain height away from the second skirt-edge belt conveyor; the outlet end of the hoister is connected with the hopper; the material level switch is arranged on the side surface of the hopper; the powder recovery box is arranged below the outlet end of the first skirt-edge belt conveyor; the alarm is arranged on the outer side of the feeding conveyor; the controller is electrically connected with the feeding conveyor, the discharging conveyor, the first skirt edge belt conveyor, the second skirt edge belt conveyor, the elevator, the material level switch and the alarm; the ceramic tile distributing device can complete automatic distributing and powder recycling.
Description
Technical Field
The utility model belongs to the technical field of the ceramic tile production facility, concretely relates to ceramic tile distributing device.
Background
The ceramic tile is an acid and alkali resistant porcelain or stone building decoration material formed by grinding, mixing, pressing, glazing, sintering and other processes of refractory metal oxide and semimetal oxide.
In the manufacturing process of the ceramic tile, after a ceramic tile blank is formed and before the ceramic tile is fired, powder materials with different colors are usually required to be paved on the surface of the ceramic tile blank to form patterns and textures on the surface of the ceramic tile. In the prior art, generally, workers drop powder on the surface of a ceramic tile blank beside a ceramic tile conveying line, so that the overall efficiency is low; moreover, the excessive powder scattered on the conveying line cannot be effectively recovered, so that the working environment of the ceramic tile production workshop is influenced, and the physical health of workers is not facilitated.
It is seen that improvements and enhancements to the prior art are needed.
SUMMERY OF THE UTILITY MODEL
In view of the weak point of above-mentioned prior art, the utility model aims at providing a ceramic tile distributing device possesses the function that automatic cloth, powder were retrieved, aims at solving among the prior art cloth inefficiency, the extravagant technical problem of powder.
In order to achieve the technical purpose, the utility model discloses following technical scheme has been taken:
the utility model provides a ceramic tile distributing device, includes feeding conveyor, first shirt rim band conveyer, the discharge conveyor that links up in proper order, wherein, ceramic tile distributing device still includes:
the second skirt belt conveyor is fixedly arranged above the first skirt belt conveyor, and the conveying direction of the second skirt belt conveyor is consistent with that of the first skirt belt conveyor;
the distributing hopper is fixedly arranged below the outlet end of the second skirt belt conveyor and is positioned above the first skirt belt conveyor;
the hopper is fixedly arranged above the second skirt belt conveyor, and the outlet end of the hopper is a certain height away from the second skirt belt conveyor;
the outlet end of the elevator is connected with the hopper;
the material level switch is fixedly arranged on the side surface of the hopper;
the powder recovery box is fixedly arranged below the outlet end of the first skirt-edge belt conveyor;
the alarm is fixedly arranged on the outer side of the feeding conveyor;
and the controller is electrically connected with the feeding conveyor, the discharging conveyor, the first skirt edge belt conveyor, the second skirt edge belt conveyor, the hoister, the material level switch and the alarm.
In the ceramic tile distributing device, a plurality of guide wheels for positioning ceramic tiles are fixedly arranged on the left side and the right side of the feeding conveyor respectively, and the axial directions of the guide wheels are vertical.
In the tile distributing device, a rotatable cleaning roller is arranged below the second skirt edge belt conveyor, and the rolling surface of the cleaning roller is in contact with the belt of the second skirt edge belt conveyor.
In the ceramic tile distributing device, the top end of the distributing hopper is fixedly connected with a dust cover; the dust cover is formed by welding a left side plate, a right side plate, a front side plate and a top plate.
In the ceramic tile distributing device, the feeding conveyor and the discharging conveyor are belt conveyors; the inlet end and the outlet end of the first skirt-edge belt conveyor are respectively and correspondingly provided with a feeding conveying roller and a discharging conveying roller which can automatically rotate.
In the tile distributing device, the first skirt belt conveyor comprises a first rack, a first driving motor arranged on the first rack, a driving roller and a driven roller which are rotatably arranged on the first rack, and a skirt conveying belt arranged between the driving roller and the driven roller in a surrounding manner; the first driving motor is in power connection with the driving roller; a first transmission chain is arranged between the driving roller and the driven roller, a second transmission chain is arranged between the driving roller and the feeding conveying roller, and a third transmission chain is arranged between the driven roller and the discharging conveying roller.
In the tile distributing device, the feeding conveying roller and the discharging conveying roller are rotatably arranged on the first rack.
In the tile distributing device, the belt conveyor comprises a second frame, a second driving motor arranged on the second frame, a driving shaft and a driven shaft which are rotatably arranged on the second frame, a plurality of driving belt wheels fixedly connected to the driving shaft, a plurality of driven belt wheels fixedly connected to the driven shaft, and a conveying belt arranged between the driving belt wheels and the driven belt wheels in a surrounding manner; and the second driving motor is in power connection with the driving shaft.
In the tile distributing device, a sponge layer is arranged on the rolling surface of the cleaning roller.
In the tile distributing device, the alarm is an audible and visual alarm; the controller is a PLC controller.
Has the advantages that:
compared with the prior art, the utility model provides a ceramic tile distributing device possesses the function that automatic cloth, powder were retrieved, aims at solving among the prior art cloth inefficiency, the extravagant technical problem of powder.
And the second skirt belt conveyor and the distribution hopper are arranged, powder flowing out of the hopper is conveyed to the distribution hopper through the second skirt belt conveyor, and the powder is scattered onto the surface of the tile in a moving state from the bottom outlet of the distribution hopper, so that automatic distribution is completed.
The first skirt belt conveyor is adopted, so that powder can be prevented from falling to the ground from the left side and the right side of the first skirt belt conveyor; and set up the powder collection box at its exit end, be favorable to the powder that spills on first shirt rim band conveyer to drop in the powder collection box to retrieve unnecessary powder, avoid causing the powder extravagant and cause the pollution to operational environment.
The material level switch and the alarm are arranged, when the hopper is blocked and does not discharge materials or the discharging speed is low, the alarm informs workers to take maintenance measures in time.
Drawings
Fig. 1 is a perspective view of the tile distributing device of the present invention.
Fig. 2 is a structural plan view of the tile distributing device provided by the utility model.
Fig. 3 is a right side view of the structure of the tile distributing device provided by the present invention.
Fig. 4 is a perspective view of the structure of the feeding conveyor in the tile distributing device provided by the present invention.
Fig. 5 is a perspective view of the first skirt belt conveyor in the tile distributing device of the present invention.
Fig. 6 is a schematic structural view of the tile distributing device provided by the present invention in an operating state.
Fig. 7 is a front view of fig. 6.
Fig. 8 is a schematic structural view of the cleaning roller in the working state in the tile distributing device provided by the present invention.
Fig. 9 is a schematic structural view of the dust cover in the working state in the tile distributing device provided by the present invention.
Fig. 10 is a perspective view of the structure of the hopper and the dust cover in the tile distributing device of the present invention.
Detailed Description
The utility model provides a ceramic tile distributing device, for making the utility model discloses a purpose, technical scheme and effect are clearer, make clear and definite, and it is right that the following refers to the attached drawing and the embodiment of lifting the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
In the description of the present invention, it should be understood that the terms "left", "right", "upper", "lower", "front", "back", "top", "bottom", etc. indicate the orientation or position relationship of the present invention based on the drawings, and are only for convenience of description and simplified description. Furthermore, the terms "first", "second", "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
Referring to fig. 1, 2, 3, 6 and 7, the present embodiment provides a tile distributing device applied to a tile production line. The specific structure of the tile distributing device comprises a feeding conveyor 100, a first skirt belt conveyor 200, a discharging conveyor 300, a second skirt belt conveyor 400, a distributing hopper 600, a hopper 800, a lifting machine 500, a material level switch 700, a powder recovery box 900, an alarm (not shown in the figure) and a controller (not shown in the figure). In the present embodiment, the alarm may be, but is not limited to, an audible and visual alarm; the controller may be, but is not limited to, a PLC controller.
Wherein, feeding conveyor 100, first shirt rim band conveyer 200, discharge conveyor 300 link up in proper order, make things convenient for ceramic tile 10 can pass through feeding conveyor 100, first shirt rim band conveyer 200, discharge conveyor 300 along direction of delivery in proper order, can set up on the ceramic tile production line for the ceramic tile after the shaping can accomplish the cloth through this ceramic tile distributing device, and carry toward roller kiln direction, in order to accomplish and fire.
The outlet end of the hoister 500 is connected to the top inlet of the hopper 800, and the powder is conveyed upwards by the hoister 500 and falls into the hopper 800 through the outlet of the hoister 500.
The hopper 800 is fixedly arranged above the second skirt belt conveyor 400, and the outlet end of the hopper 800 is at a certain height from the second skirt belt conveyor 400, so that the powder material is enabled to slowly flow downwards and flow onto the belt of the second skirt belt conveyor 400 through the outlet of the hopper 800. However, the height is generally set to 1 to 2cm, and the value of the height can be arbitrarily set according to the actual production needs.
The skirt height of the second skirt belt conveyor 400 is greater than the height distance between the outlet end of the hopper 800 and the belt of the second skirt belt conveyor 400, so that powder can be prevented from flowing out of the left side and the right side of the second skirt belt conveyor, and powder waste is caused.
The second skirt belt conveyor 400 is fixedly disposed above the first skirt belt conveyor 200, and the conveying direction thereof is the same as that of the first skirt belt conveyor 200.
The distributing hopper 600 is fixedly arranged below the outlet end of the second skirt belt conveyor 400, and the length of the distributing hopper 600 is equal to or greater than the width of the belt of the second skirt belt conveyor 400, which is beneficial to the fact that all the powder conveyed by the second skirt belt conveyor 400 falls into the distributing hopper 600.
The material level switch 700 is fixedly arranged on the side surface of the hopper 800 and can measure the material level of the hopper 800. In this embodiment, the material level switch 700 is disposed at the middle position of the side surface of the hopper 800, in the actual production, the feeding amount and the discharging amount of the hopper 800 are substantially equal, the material level of the hopper is lower than the middle position, and the tile distributing device operates normally. When the level switch 700 measures that the powder in the hopper 800 reaches the middle position, it indicates that the hopper 800 is blocked, and if the powder is not processed in time, the problem that the hopper is extruded and exploded may occur. The hopper switch 700 generates a detection signal, which is sent to the controller,
The alarm is fixedly arranged on the outer side of the feeding conveyor 100.
The controller is electrically connected with the feeding conveyor 100, the discharging conveyor 300, the first skirt belt conveyor 200, the second skirt belt conveyor 400, the elevator 500, the material level switch 700 and the alarm through data transmission cables, so that the controller can control the working states of the feeding conveyor, the discharging conveyor 300, the first skirt belt conveyor 200 and the alarm.
If the hopper is blocked, the controller controls the feeding conveyor 100, the first skirt belt conveyor 200, the discharging conveyor 300, the second skirt belt conveyor 400 and the elevator 500 to stop running and suspend the material distribution after receiving a signal of the hopper switch 700. Meanwhile, the controller starts an alarm to inform workers of timely handling the blockage problem.
As shown in fig. 1, 2 and 4, a plurality of guide wheels 170 for positioning the tiles are respectively fixed to the left and right sides of the feeding conveyor 100, and the axial direction of the guide wheels 170 is vertical. Because first shirt rim band conveyer 200 has two shirt rims, and the distance between the shirt rim is greater than the length of ceramic tile, in order to make ceramic tile 10 can move to first shirt rim band conveyer 200 safely, set up guide pulley 170, to the ceramic tile centering location, avoid the ceramic tile because of colliding with the shirt rim and dropping. The rotating shaft of the guide wheel 170 is mounted to the feeding conveyor 100 through a fixing seat.
As shown in fig. 6 and 8, a rotatable cleaning roller 410 is further disposed below the second skirt belt conveyor 400, and a rolling surface of the cleaning roller 410 is in contact with a belt of the second skirt belt conveyor 400. Since the powder discharged from the hopper 800 may adhere to the surface of the second skirt belt conveyor 400 without being separated when it flows down onto the second skirt belt conveyor 400, the powder adhered to the surface of the second skirt belt conveyor 400 is effectively cleaned by the rolling surface of the cleaning roller 410 rolling in contact with the surface of the belt and dropping the powder onto the first skirt belt conveyor 200 due to gravity.
In this embodiment, the rolling surface of the cleaning roller 410 is provided with a sponge layer, and the sponge layer can be made of rubber cotton and has better resilience.
As shown in fig. 6, 9 and 10, a dust cover 610 may be fixedly connected to the top end of the distribution hopper 600 by welding; the dust cover 610 is formed by welding a left side plate 614, a right side plate 612, a front side plate 613, and a top plate 611. When the powder is conveyed into the distributing hopper 600 by the second skirt belt conveyor 400, the dust cover is arranged, so that part of the powder can be effectively prevented from falling out of the distributing hopper due to kinetic energy of the powder.
In this embodiment, since the distribution hopper 600 is disposed below the outlet end of the second skirt belt conveyor 400, in order to avoid affecting the operation of the second skirt belt conveyor 400, the left side plate 614 and the right side plate 612 are provided with arc-shaped openings.
As shown in fig. 1, 4 and 5, the feeding conveyor 100 and the discharging conveyor 300 are belt conveyors. The inlet end of the first skirt belt conveyor 200 is provided with a feeding conveying roller 270 capable of automatically rotating, and the outlet end of the first skirt belt conveyor 200 is provided with a discharging conveying roller 260 capable of automatically rotating. Because feeding conveyor 100 and discharge conveyor 300 are belt conveyors, there is great clearance between the entrance point of first shirt rim belt conveyor 200 and feeding conveyor 100, between the exit end of first shirt rim belt conveyor 200 and discharge conveyor 300, avoid the ceramic tile to drop to in this clearance, set up feeding transfer roller 270, ejection of compact transfer roller 260, effectively accept the ceramic tile.
As shown in fig. 1 and 5, the first skirt belt conveyor 200 includes a first frame 210, a first driving motor 230 mounted on the first frame 210, a driving roller 250 and a driven roller 240 rotatably disposed on the first frame 210 via a bearing seat, and a skirt conveying belt 220 circumferentially disposed between the driving roller 250 and the driven roller 240; the first driving motor 230 is in power connection with the driving roller 250. When the first driving motor 230 operates, the driving roller 250 rotates to drive the skirt conveying belt 220 to operate, so as to convey the ceramic tiles to the discharging conveyor 300.
A first transmission chain 282 is arranged between the driving roller 250 and the driven roller 240, a second transmission chain 283 is arranged between the driving roller 250 and the feeding conveying roller 270, and a third transmission chain 281 is arranged between the driven roller 240 and the discharging conveying roller 260. Through the work of the first driving motor 230, the driving roller 250, the driven roller 240, the feeding conveying roller 270 and the discharging conveying roller 260 are driven to rotate at the same time, so that the equipment structure can be simplified, and the manufacturing cost can be reduced.
The right ends of the driving roller 250 and the driven roller 240 are provided with double-row chain wheels (not marked in the figure), and the right ends of the feeding conveying roller 270 and the discharging conveying roller 260 are provided with single chain wheels (not marked in the figure).
The first transmission chain 282 is engaged with the double-row sprockets of the driving roller 250 and the driven roller 240 to transmit power between the driving roller 250 and the driven roller 240. The second driving chain 283 is meshed with the double-row chain wheel of the driving roller 250 and the single-chain wheel of the feeding conveying roller 270 to realize power transmission between the driving roller 250 and the feeding conveying roller 270. The third transmission chain 281 is meshed and connected with a double-row chain wheel of the driven roller 240 and a single-chain wheel of the discharging transmission roller 260, so that power transmission between the driven roller 240 and the discharging transmission roller 260 is realized.
In this embodiment, the feeding conveying roller 270 and the discharging conveying roller 260 are rotatably disposed on the first frame 210 through a bearing seat.
As shown in fig. 1 and 4, the feeding conveyor 100 and the discharging conveyor 300 have the same structure, and are belt conveyors. The belt conveyor includes a second frame 110, a second driving motor 120 installed on the second frame 110, a driving shaft (not marked in the figure) and a driven shaft 130 rotatably installed on the second frame 110 through a bearing seat, a plurality of driving pulleys 150 fixedly connected to the driving shaft, a plurality of driven pulleys 140 fixedly connected to the driven shaft 130, and a transmission belt 160 circumferentially installed between the driving pulleys 150 and the driven pulleys 140. The second driving motor 120 is in power connection with the driving shaft.
In this embodiment, the second driving motor 120 is coupled to the driving shaft via a coupling to transmit power, so as to drive the driving shaft to rotate to drive the conveyor belt 160 to convey the tiles.
To sum up, the utility model provides a ceramic tile distributing device possesses the function that automatic cloth, powder were retrieved, aims at solving among the prior art cloth inefficiency, the extravagant technical problem of powder.
And the second skirt belt conveyor and the distribution hopper are arranged, powder flowing out of the hopper is conveyed to the distribution hopper through the second skirt belt conveyor, and the powder is scattered onto the surface of the tile in a moving state from the bottom outlet of the distribution hopper, so that automatic distribution is completed.
The first skirt belt conveyor is adopted, so that powder can be prevented from falling to the ground from the left side and the right side of the first skirt belt conveyor; and set up the powder collection box at its exit end, be favorable to the powder that spills on first shirt rim band conveyer to drop in the powder collection box to retrieve unnecessary powder, avoid causing the powder extravagant and cause the pollution to operational environment.
The material level switch and the alarm are arranged, when the hopper is blocked and does not discharge materials or the discharging speed is low, the alarm informs workers to take maintenance measures in time.
It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such alterations and modifications should fall within the scope of the appended claims.
Claims (10)
1. The utility model provides a ceramic tile distributing device, includes feeding conveyor, first shirt rim band conveyer, the discharge conveyor that links up in proper order, its characterized in that still includes:
the second skirt belt conveyor is fixedly arranged above the first skirt belt conveyor, and the conveying direction of the second skirt belt conveyor is consistent with that of the first skirt belt conveyor;
the distributing hopper is fixedly arranged below the outlet end of the second skirt belt conveyor and is positioned above the first skirt belt conveyor;
the hopper is fixedly arranged above the second skirt belt conveyor, and the outlet end of the hopper is a certain height away from the second skirt belt conveyor;
the outlet end of the elevator is connected with the hopper;
the material level switch is fixedly arranged on the side surface of the hopper;
the powder recovery box is fixedly arranged below the outlet end of the first skirt-edge belt conveyor;
the alarm is fixedly arranged on the outer side of the feeding conveyor;
and the controller is electrically connected with the feeding conveyor, the discharging conveyor, the first skirt edge belt conveyor, the second skirt edge belt conveyor, the hoister, the material level switch and the alarm.
2. The tile distributing device according to claim 1, wherein a plurality of guide wheels for positioning tiles are respectively fixedly arranged at the left side and the right side of the feeding conveyor, and the axial directions of the guide wheels are vertical.
3. The tile distributing device according to claim 2, wherein a rotatable sweeping roller is arranged below the second skirt belt conveyor, and a rolling surface of the sweeping roller is in contact with a belt of the second skirt belt conveyor.
4. The tile distributing device of claim 3, wherein a dust cover is fixedly connected to the top end of the distributing hopper; the dust cover is formed by welding a left side plate, a right side plate, a front side plate and a top plate.
5. The tile distribution device of claim 4, wherein the infeed conveyor and the outfeed conveyor are both belt conveyors; the inlet end and the outlet end of the first skirt-edge belt conveyor are respectively and correspondingly provided with a feeding conveying roller and a discharging conveying roller which can automatically rotate.
6. The tile distributing device according to claim 5, wherein the first skirt belt conveyor comprises a first frame, a first driving motor mounted on the first frame, a driving roller and a driven roller rotatably arranged on the first frame, and a skirt conveying belt arranged between the driving roller and the driven roller in a surrounding manner; the first driving motor is in power connection with the driving roller; a first transmission chain is arranged between the driving roller and the driven roller, a second transmission chain is arranged between the driving roller and the feeding conveying roller, and a third transmission chain is arranged between the driven roller and the discharging conveying roller.
7. The tile distribution device of claim 6, wherein the feed transfer roller and the discharge transfer roller are rotatably disposed on the first frame.
8. The tile distributing device according to claim 7, wherein the belt conveyor comprises a second frame, a second driving motor installed on the second frame, a driving shaft and a driven shaft rotatably installed on the second frame, a plurality of driving pulleys fixedly connected to the driving shaft, a plurality of driven pulleys fixedly connected to the driven shaft, and a conveying belt circularly installed between the driving pulleys and the driven pulleys; and the second driving motor is in power connection with the driving shaft.
9. A tile distributing device according to claim 3, wherein a roller surface of the cleaning roller is provided with a sponge layer.
10. The tile distribution device of claim 1, wherein the alarm is an audible and visual alarm; the controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021357916.XU CN211337752U (en) | 2020-07-13 | 2020-07-13 | Ceramic tile distributing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021357916.XU CN211337752U (en) | 2020-07-13 | 2020-07-13 | Ceramic tile distributing device |
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| Publication Number | Publication Date |
|---|---|
| CN211337752U true CN211337752U (en) | 2020-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021357916.XU Active CN211337752U (en) | 2020-07-13 | 2020-07-13 | Ceramic tile distributing device |
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| CN (1) | CN211337752U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550526A (en) * | 2021-07-26 | 2021-10-26 | 山东狮子王陶瓷科技有限公司 | Production device of antifouling artificial marble ceramic tile |
| CN114803439A (en) * | 2022-04-18 | 2022-07-29 | 陕西华达陶瓷有限公司 | Ceramic tile deviation rectifying and positioning production line |
-
2020
- 2020-07-13 CN CN202021357916.XU patent/CN211337752U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550526A (en) * | 2021-07-26 | 2021-10-26 | 山东狮子王陶瓷科技有限公司 | Production device of antifouling artificial marble ceramic tile |
| CN114803439A (en) * | 2022-04-18 | 2022-07-29 | 陕西华达陶瓷有限公司 | Ceramic tile deviation rectifying and positioning production line |
| CN114803439B (en) * | 2022-04-18 | 2023-02-03 | 陕西华达陶瓷有限公司 | Line is produced in ceramic tile location of rectifying |
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