CN216189472U - Cleaning device for top surface of coal transporting train side - Google Patents

Cleaning device for top surface of coal transporting train side Download PDF

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Publication number
CN216189472U
CN216189472U CN202122659085.2U CN202122659085U CN216189472U CN 216189472 U CN216189472 U CN 216189472U CN 202122659085 U CN202122659085 U CN 202122659085U CN 216189472 U CN216189472 U CN 216189472U
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pipe
train
flange
top surface
coal
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CN202122659085.2U
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Chinese (zh)
Inventor
张虎
陈龙
张世霖
李辉
刘建坡
扬宇坤
王志豪
赵天威
郭沛
魏永强
刘松涛
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Sdic Caofeidian Port Co ltd
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Sdic Caofeidian Port Co ltd
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Abstract

A cleaning device for the top surface of a coal transporting train side belongs to the technical field of train maintenance equipment and is used for cleaning coal on the top surface of the coal transporting train side. The technical scheme is as follows: the orbital side of train that the base is fixed is subaerial, and the rotating sleeve pipe is fixed in the upper end of base, and one side of the N shape steel pipe of rotating pipe is the long tube, and the opposite side is the nozzle stub, and in the lower extreme of long tube inserted the upper end mouth of pipe of rotating sleeve pipe, the twist grip has been welded respectively to the both sides of long tube, and the long tube is normal running fit with the rotating sleeve pipe, and the fixed scraper blade that cleans of nozzle stub lower extreme of rotating pipe cleans the lower extreme of scraper blade and the group top surface of fortune coal train contacts. The device has a simple structure, is convenient to use, can timely hang off and clean coal on the top surface of the train side, ensures that the train pressing device can normally press and contact with the top surface of the train side to carry out normal operation, and can timely scrape off residual coal dust on the train side after the train is turned over, thereby preventing the dust from flying when the train runs and protecting the environment.

Description

Cleaning device for top surface of coal transporting train side
Technical Field
The utility model relates to a device for cleaning the top surface of a coal transporting train side, belonging to the technical field of train maintenance equipment.
Background
When the coal transporting train with the open top needs to be turned over and unloaded by using the car dumper, the car dumper leans against the train wagon through the wagon leaning plate when the car dumper is used for turning over the train, then the upper part of the train is pressed by the car presser, the car dumper rotates, the train wagon leans against the wagon leaning plate to turn over to one side of the wagon leaning plate, and the coal is dumped from the inside of the train wagon to one side of the wagon leaning plate to finish turning over the coal loaded in the coal transporting train wagon. Some coal dust can remain on the top surface of the train side after the dumping is finished, so that the coal dust is easy to splash when the train runs, and certain environmental pollution can be caused along the railway.
At present, accumulated coal on the train side is manually cleaned after the train side is turned over, the cleaning mode has the defects of high labor intensity and low operation efficiency, and potential safety hazards of falling of cleaning personnel on the train side exist. Meanwhile, because the manual cleaning process is complex, every cleaning worker needs to get on or off the carriage, so the cleaning worker needs to spend a large amount of time on cleaning, the operation time of the tippler is increased, and the unloading efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a cleaning device for the top surface of a coal-carrying train side, which can clean coal on the top surface of the train side before a train enters a tippler, so that a train presser can press the top surface of the side to turn over the train smoothly, and can clean residual coal dust on the top surface of the side in time after turning over is finished, thereby preventing environmental pollution during driving.
The technical scheme for solving the technical problems is as follows:
the utility model provides a cleaning device of fortune coal train car group top surface, it includes the base, the swivel mount pipe, the swivel pipe, twist grip, clean the scraper blade, the base comprises bottom plate and riser, the side of the railway track that the bottom plate passes through rag bolt is subaerial, the riser is welded perpendicularly on the bottom plate, the swivel mount pipe is fixed in the upper end mouth of pipe of riser, the swivel pipe is N-shaped steel pipe, one side of the N-shaped steel pipe of swivel pipe is the long tube, the opposite side is the nozzle stub, the lower extreme of long tube inserts in the upper end mouth of pipe of swivel mount pipe, the twist grip has respectively welded on the both sides of long tube, the long tube is normal running fit with the swivel mount pipe, the lower extreme of the nozzle stub of swivel pipe is relative with fortune coal train car group top surface, the fixed scraper blade that cleans of nozzle stub pipe lower extreme, the lower extreme of scraper blade contacts with fortune coal train's group top surface.
Above-mentioned cleaning device of fortune coal train car group top surface, the upper end connecting sleeve flange of swivel casing, swivel casing is located the hole of the riser of base, the lower bottom surface of sleeve flange and the riser upper end mouth of pipe welded connection of base, the ring flange circumference equipartition of sleeve flange has the flange hole, the welding of the long tube lower part circumference of swivel pipe has swivel flange, the long tube of the swivel pipe of swivel flange below is inserted in swivel casing, the ring flange circumference equipartition of swivel flange has the flange hole, the flange hole of swivel flange corresponds with the flange hole of sleeve flange, the pin passes through flange hole with swivel flange and sleeve flange fixed connection.
According to the cleaning device for the top surface of the coal-carrying train side, the cleaning scraper consists of the clamping plate, the fixing bolt and the cleaning plate, the upper end of the clamping plate is welded at the lower end of the short pipe of the rotating pipe, the cleaning plate is an elastic polyurethane material plate, the cleaning plate is fixed at the lower part of the clamping plate through the fixing bolt, and the lower end of the cleaning plate is elastically and tightly contacted with the top surface of the train side.
According to the cleaning device for the top surface of the coal transporting train side, the limit switch rod is fixed on the outer side of the rotary pipe, the limit switch rod is opposite to the limit switch in rotation, and a signal lead of the limit switch is connected with the control mechanism of the train dumper.
The utility model has the beneficial effects that:
the rotary pipe can rotate in the rotary sleeve, and the cleaning plate at the lower end of the short pipe of the rotary pipe can clean the top surface of the car side; the rotary pipe is in contact connection with the rotary sleeve pipe through the rotation of the flange, and the rotary pipe can be fixed through the pin and the flange hole when rotating to a non-working position, so that the rotary pipe is prevented from rotating; a rotating handle welded on a long pipe of the rotating pipe can rotate the rotating pipe to enable the rotating pipe to be switched between a working position and a non-working position; the limit switch rod on the rotating pipe can trigger the limit switch, so that the short pipe and the cleaning plate of the rotating pipe are prevented from colliding with the locomotive.
The device has a simple structure, is convenient to use, can timely hang off and clean coal on the top surface of the train side, ensures that the train pressing device can normally press and contact with the top surface of the train side to carry out normal operation, and can timely scrape off residual coal dust on the train side after the train is turned over, thereby preventing the dust from flying when the train runs and protecting the environment. The utility model eliminates the link of manual cleaning, reduces the labor intensity of cleaning personnel, improves the working efficiency and does not bring hidden danger to the safety of the cleaning personnel.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection of a rotary pipe and a rotary sleeve;
fig. 3 is a schematic view of the installation position of the present invention.
The figures are labeled as follows: the coal conveying device comprises a base 1, a bottom plate 2, a vertical pipe 3, a rotary sleeve 4, a rotary pipe 5, a rotary handle 6, a cleaning scraper 7, a sleeve flange 8, a rotary flange 9, a pin 10, a limit switch rod 11, a limit switch 12 and a coal conveying train 13.
Detailed Description
The cleaning device comprises a base 1, a rotary sleeve 4, a rotary pipe 5, a rotary handle 6, a cleaning scraper 7, a sleeve flange 8, a rotary flange 9, a pin 10, a limit switch rod 11 and a limit switch 12.
Fig. 1 and 2 show that the base 1 is composed of a bottom plate 2 and a vertical pipe 3, the bottom plate 1 is fixed on the ground of the side surface of the train track through foundation bolts, and the vertical pipe 3 is vertically welded on the bottom plate 2.
Fig. 1 and 2 show that the rotary sleeve 4 is fixed in the upper end opening of the stand pipe 3 of the base 1. The upper end of the rotary sleeve 4 is connected with a sleeve flange 8, the rotary sleeve 4 is positioned in an inner hole of the vertical pipe 3, the lower bottom surface of the sleeve flange 8 is welded with an upper pipe orifice of the vertical pipe 3 of the base 1, and flange holes are uniformly distributed on the circumference of a flange plate of the sleeve flange 8 and used for connecting the rotary pipe 5.
Fig. 1 and 2 show that the rotating pipe 5 is an N-shaped steel pipe, and one side of the N-shaped steel pipe of the rotating pipe 5 is a long pipe and the other side is a short pipe. The circumference of the lower part of the long pipe of the rotating pipe 5 is welded with a rotating flange 9, the long pipe of the rotating pipe 5 below the rotating flange 9 is inserted into the rotating sleeve 4, and the long pipe is in running fit with the rotating sleeve 4. Flange holes are uniformly distributed on the circumference of a flange plate of the rotating flange 9, the flange holes of the rotating flange 9 correspond to the flange holes of the sleeve flange 8, and the rotating flange 9 and the sleeve flange 8 are fixedly connected through the flange holes by pins 10. Rotation of the rotary tube 5 to the rest position allows it to be secured by the pin 10 and the flange hole, preventing rotation of the rotary tube 5.
Fig. 1 shows that the two sides of the long tube of the rotating tube 5 are respectively welded with a rotating handle 6, and an operator can rotate the rotating tube 5 through the rotating handle 6, so as to drive the cleaning scraper 7 to contact with or separate from the car side.
Fig. 1 and 3 show that the lower end of the short pipe of the rotary pipe 5 is opposite to the top surface of the train side of the coal transporting train 13, and the lower end of the short pipe is fixed with a cleaning scraper 7. The cleaning scraper 7 is composed of a clamping plate, a fixing bolt and a cleaning plate, the upper end of the clamping plate is welded at the lower end of the short pipe of the rotating pipe 5, the cleaning plate is an elastic polyurethane material plate, the cleaning plate is fixed at the lower part of the clamping plate by the fixing bolt, and the lower end of the cleaning plate is elastically and tightly contacted with the upper top surface of the train side. The sweeping plate made of polyurethane material has certain elasticity and can adapt to small changes of the carriage height.
Fig. 1 shows that a limit switch rod 11 is fixed on the outer side of the rotating tube 5, the limit switch rod 11 is opposite to a limit switch 12 in rotation, and a signal conductor of the limit switch 12 is connected with a control mechanism of the dumper. The limit switch rod 11 and the limit switch 12 can enable the cleaning scraper 7 to have signals when not working, and are linked with the car dumper to prevent the cleaning device from touching the locomotive when in working position.
Fig. 3 shows that two sets of cleaning devices are respectively installed at the inlet and outlet sides of the car dumper, and the height of the base 1 and the height of the rotary pipe 5 are set according to the height of a carriage of a passing train, so that the lower end cleaning plate of the cleaning scraper 7 can contact the upper top surface of the side of the train to scrape off coal.
The working process of the utility model is as follows:
two groups of train side cleaning devices are respectively arranged at the two sides of the inlet and the outlet of the tipper, before a train enters the tipper, an operator rotates the rotating handle 6, the rotating pipe 5 rotates, the cleaning plate at the lower end of the cleaning scraper 7 can contact the upper top surface of the train side, and the coal on the upper top surface of the train side can be scraped off in time, so that the train presser can normally press the train side to normally operate;
after the unloading is finished, the cleaning device at the outlet side can timely scrape off the residual coal dust on the upper top surface of the train side, so that the dust is prevented from flying when the train runs;
finally, an operator rotates the rotating handle 6, the rotating pipe 5 rotates, the cleaning scraper 7 rotates to a non-working position, and the sleeve flange 8 of the rotating sleeve 4 and the rotating flange 9 of the rotating pipe 5 are fixed through the pin 10, so that the rotating pipe 5 is prevented from rotating and being damaged due to collision.
One embodiment of the utility model is as follows:
the length and the width of a bottom plate 2 of the base 1 are 600mm, the diameter of a stand pipe 3 is 115mm, and the height is 1000 mm;
the diameter of the rotary sleeve 4 is 75mm, and the length is 600 mm;
the diameter of the rotating pipe 5 is 60mm, and the length is 630 mm;
the diameters of the sleeve flange 8 and the rotating flange 9 are 260 mm;
the cleaning scraper 7 has a length of 400mm and a width of 300 mm;
the limit switch 12 is of the type JS30-15 PK.

Claims (4)

1. The utility model provides a cleaning device of fortune coal train car group top surface which characterized in that: the cleaning device comprises a base (1), a rotary sleeve (4), a rotary pipe (5), a rotary handle (6) and a cleaning scraper (7), wherein the base (1) consists of a bottom plate (2) and a vertical pipe (3), the bottom plate (2) is arranged on the ground through the side surface of a train track fixed by foundation bolts, the vertical pipe (3) is vertically welded on the bottom plate (2), the rotary sleeve (4) is fixed in an upper end pipe orifice of the vertical pipe (3), the rotary pipe (5) is an N-shaped steel pipe, one side of the N-shaped steel pipe of the rotary pipe (5) is a long pipe, the other side of the N-shaped steel pipe is a short pipe, the lower end of the long pipe is inserted into the upper end pipe orifice of the rotary sleeve (4), the rotary handles (6) are respectively welded on two sides of the long pipe, the long pipe is in running fit with the rotary sleeve (4), the lower end of the short pipe of the rotary pipe (5) is opposite to the top surface of a train side of a coal transporting train (13), the lower end of the short pipe is fixed with the cleaning scraper (7), the lower end of the cleaning scraper (7) is contacted with the top surface of the train side of the coal conveying train (13).
2. The cleaning device for the top surface of the coal-carrying train side wall as claimed in claim 1, wherein: the upper end of swivel sleeve (4) is connected with sleeve flange (8), swivel sleeve (4) are arranged in the inner hole of riser (3) of base (1), the lower bottom surface of sleeve flange (8) is connected with riser (3) upper end pipe orifice welding of base (1), the flange plate circumference equipartition of sleeve flange (8) has the flange hole, the long tube lower part circumference welding of swivel pipe (5) has swivel flange (9), the long tube of swivel pipe (5) of swivel flange (9) below is inserted in swivel sleeve (4), the flange plate circumference equipartition of swivel flange (9) has the flange hole, the flange hole of swivel flange (9) corresponds with the flange hole of sleeve flange (8), pin (10) are with swivel flange (9) and sleeve flange (8) fixed connection through the flange hole.
3. The cleaning device for the top surface of the coal-carrying train side wall as claimed in claim 1, wherein: the cleaning scraper (7) is composed of a clamping plate, a fixing bolt and a cleaning plate, the upper end of the clamping plate is welded at the lower end of the short pipe of the rotating pipe (5), the cleaning plate is an elastic polyurethane material plate, the cleaning plate is fixed at the lower portion of the clamping plate through the fixing bolt, and the lower end of the cleaning plate is in elastic tight contact with the upper top surface of the train side.
4. The cleaning device for the top surface of the coal-carrying train side wall as claimed in claim 1, wherein: and a limit switch rod (11) is fixed on the outer side of the rotating tube (5), the limit switch rod (11) and the limit switch (12) rotate oppositely, and a signal wire of the limit switch (12) is connected with a control mechanism of the dumper.
CN202122659085.2U 2021-11-02 2021-11-02 Cleaning device for top surface of coal transporting train side Active CN216189472U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122659085.2U CN216189472U (en) 2021-11-02 2021-11-02 Cleaning device for top surface of coal transporting train side

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122659085.2U CN216189472U (en) 2021-11-02 2021-11-02 Cleaning device for top surface of coal transporting train side

Publications (1)

Publication Number Publication Date
CN216189472U true CN216189472U (en) 2022-04-05

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ID=80899339

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122659085.2U Active CN216189472U (en) 2021-11-02 2021-11-02 Cleaning device for top surface of coal transporting train side

Country Status (1)

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CN (1) CN216189472U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115055407A (en) * 2022-05-17 2022-09-16 华能伊敏煤电有限责任公司 Automatic carriage cleaning device for rapid loading station

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115055407A (en) * 2022-05-17 2022-09-16 华能伊敏煤电有限责任公司 Automatic carriage cleaning device for rapid loading station
CN115055407B (en) * 2022-05-17 2023-05-02 华能伊敏煤电有限责任公司 Automatic cleaning device for carriage of rapid loading station

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