CN205396115U - Coupling belt cleaning device - Google Patents

Coupling belt cleaning device Download PDF

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Publication number
CN205396115U
CN205396115U CN201620232657.5U CN201620232657U CN205396115U CN 205396115 U CN205396115 U CN 205396115U CN 201620232657 U CN201620232657 U CN 201620232657U CN 205396115 U CN205396115 U CN 205396115U
Authority
CN
China
Prior art keywords
hitch
shower nozzle
mounting bracket
rinser
cleaning case
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201620232657.5U
Other languages
Chinese (zh)
Inventor
辛民
肖德富
李权福
段乐
庄德重
李开颜
张军
臧泳霈
李凤义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Shenhua Energy Co Ltd
Beijing University of Civil Engineering and Architecture
Shenhua Rail and Freight Wagons Transport Co Ltd
Original Assignee
China Shenhua Energy Co Ltd
Beijing University of Civil Engineering and Architecture
Shenhua Rail and Freight Wagons Transport Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Shenhua Energy Co Ltd, Beijing University of Civil Engineering and Architecture, Shenhua Rail and Freight Wagons Transport Co Ltd filed Critical China Shenhua Energy Co Ltd
Priority to CN201620232657.5U priority Critical patent/CN205396115U/en
Application granted granted Critical
Publication of CN205396115U publication Critical patent/CN205396115U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a coupling belt cleaning device, including wasing case (1), rotary driving unit (2) and be located shower nozzle installing support (3) of wasing the incasement, coupling (4) are the form that dangles and stretch out downwards from the roof that washs the case, install the sideway that is located the coupling a plurality of high pressure cleaning shower nozzle (5) on the shower nozzle installing support, the shower nozzle installing support with wash at least one in the case can be by rotary driving unit drive rotation for the circumference spray rinsing coupling surface of coupling can be followed to the high pressure cleaning shower nozzle. High pressure cleaning shower nozzle among this coupling belt cleaning device on the accessible shower nozzle installing support rotate the spray rinsing to the coupling, saves the labour, and the high -pressure spray wash is clean, quick, realizes can not leaveing the mar on the coupling surface to the quick cleanness of impurity such as coupling surface buggy, and just spray rinsing non -staining environment in the closed box still can weather through the tuyere behind the spray rinsing fast. Rotatory feed liquor is realized to usable hollow shower nozzle installing support in addition to the effective recycling flush fluid.

Description

Hitch rinser
Technical field
This utility model belongs to rolling stock field, in particular it relates to the rinser of the hitch of a kind of rolling stock.
Background technology
Along with the fast development of China's heavy haul transport, the traction power of heavy loading locomotive sharply increases, and heavy-duty freight car marshalling is more and more longer, and the speed of service day by day improves.Meanwhile, problem in heavy haul transport also comes out gradually, increase due to traction power, the growth of train marshalling list, and braking frequently, alleviation, the coupler buffering device of heavy haul train is created great test, and it is requisite for regularly the face crack inspection of train coupler and inside being detected a flaw.Therefore, in the maintenance repair of rolling stock and safeguarding, the maintenance of hitch and replacing are very important links.
Especially, the heavy haul transport of China is mainly to transport coal, in the cargo handling process of coal, cinder can cover hitch surface, and hitch gathers a large amount of coal dust, the crust having, fall into transmission machinery, fault can be caused, add the adverse circumstances impact in transportation, coal can be set in hitch surface, and surface crack testing and the flaw detection of hitch are caused serious inconvenience by this.
Need regularly hitch inspection during heavy haul train fortune coal freight car depot repair, the slow parts of hook will be decomposed, and the parts such as hook bolt are carried out the process such as ball blast, flaw detection.In the process of coalingging, coal dust covers hitch surface, and the maintenance of hitch is caused serious inconvenience.Main counter-measure currently for this situation is to utilize wire brush labor cleaning's dust mode that hitch is cleaned, owing to the hook bolt position shape of hitch is extremely complex, and shape very irregular, at present artificial wire brushing hitch, but there is a lot of shortcoming in current cleaning way:
First, rolling stock section or other overhaul unit need to put into a large amount of manpower cleaning hitch and consume substantial amounts of human and material resources, financial resources every day, the efficiency making the service work in workshop is had a greatly reduced quality, and increases car inspection and repair cost, increases the expenditure of hitch cleaning and expends time in and energy.
Second, cleaning performance is not good.Structure of couplers is complicated, especially hook bolt position, the artificial dead angle less cleaning using wire brush cleaning oil a lot, the cleaning performance of wire brush is also undesirable simultaneously, and current manual cleaning does not use water, only utilizes wire brush to be brushed off by hitch surface coal cinder, and tiny coal dust remains on hitch, and the structure of hitch is complicated, much trickle local cleaning less than, Surface testing and flaw detection are caused difficulty.
3rd, steel wire hitch surface after the washing leaves a lot of cut, and the work such as ensuing flaw detection maintenance are impacted.
Finally, environmental pollution is serious.Owing to useless making washes with water, site clearing coal ash can fall in repair line and floating in atmosphere, the air causing overhaul shop is dirty, have a strong impact on the breathing of maintainer, damaging maintainer is healthy, workshop condition can become severe, affects workers ' health simultaneously.
Utility model content
The purpose of this utility model is to provide a kind of hitch rinser, it is possible to pointedly and effectively Rapid Cleaning hitch, simple to operate, cleaning performance good and efficiency height.
To achieve these goals, this utility model provides a kind of hitch rinser, described hitch rinser includes cleaning case, rotary drive unit and the shower nozzle mounting bracket being positioned at described cleaning case, hitch is that catenary extends downwardly from from the roof of described cleaning case, described shower nozzle mounting bracket is provided with the lateral multiple high-pressure wash shower nozzles being positioned at described hitch, at least one in described shower nozzle mounting bracket and described cleaning case can be driven by described rotary drive unit and rotate, make the described high-pressure wash shower nozzle can along the circumferential hydro-peening hitch surface of described hitch.
Preferably, described cleaning case is containment housing.
Preferably, described shower nozzle mounting bracket is the frame support including boundary frame area and two side frames and top margin opening, Open Side Down stretches between two described side frames from described top margin for described hitch, being mounted on each described side frame along the spaced apart multiple described high-pressure wash shower nozzles of short transverse, described shower nozzle mounting bracket is rotatably installed in the bottom of described cleaning case.
Preferably, the bottom of described cleaning case is provided with diapire with described cleaning case along short transverse gripper shoe separately, being embedded with in this gripper shoe and driven, by described rotary drive unit, the vertical rotating shaft rotated, this vertical rotating shaft is connected to drive this shower nozzle mounting bracket to rotate with the middle part of the described boundary frame area of described shower nozzle mounting bracket.
Preferably, the described boundary frame area of described shower nozzle mounting bracket and side frame and described vertical rotating shaft are the hollow axle being interconnected, the bottom of described vertical rotating shaft is high pressure inlet, and the high-pressure cleaning liquid that this high pressure inlet passes into flow to each described high-pressure wash shower nozzle via described hollow axle.
Preferably, described hitch rinser also includes the feed tube being connected with described high pressure inlet, and this feed tube is arranged between the diapire of described gripper shoe and described cleaning case.
Preferably, being formed as hydrops recycling cavity between the diapire of described gripper shoe and described cleaning case, the cleanout fluid of described high-pressure wash shower nozzle ejection can flow downward in described hydrops recycling cavity;
Wherein, described hitch rinser also includes sedimeter and multi-stage water pump, described sedimeter and multi-stage water pump and the cleanout fluid of described hydrops recycling cavity is filtered and pressurizeed is recycled to described high pressure inlet.
Preferably, described shower nozzle mounting bracket is also equipped with being positioned at lateral multiple high pressure air pressure guns of described hitch.
Preferably, described hitch rinser also includes control unit, and this control unit electrically connects and control described rotary drive unit, described high pressure air pressure gun and described high-pressure wash shower nozzle.
Preferably, described hitch is the hitch of unit train.
Pass through technique scheme, utilize hitch rinser of the present utility model, can by the hoisting through coupler roof at cleaning case, by the high-pressure wash shower nozzle in shower nozzle mounting bracket, hitch being rotated hydro-peening, save labour, high-pressure spray wash is clean, quick, realize the rapid cleaning to impurity such as hitch surface coal dusts, also will not leave cut on hitch surface, and hydro-peening is free from environmental pollution in closed box, also quickly can be dried up by tuyere after hydro-peening.Additionally, the shower nozzle mounting bracket of available hollow realizes rotating feed liquor effective recycling flushing liquor, thus the cost that economizes on resources further.
Other features and advantages of the utility model will be described in detail in detailed description of the invention part subsequently.
Accompanying drawing explanation
Accompanying drawing is used to offer and is further appreciated by of the present utility model, and constitutes a part for description, is used for explaining this utility model, but is not intended that restriction of the present utility model together with detailed description below.In the accompanying drawings:
Fig. 1 is the front view of the hitch rinser according to preferred implementation of the present utility model, wherein for clarity sake, cleaning case carries out partial perspective and processes to show its interior mounting structure;
Fig. 2 is the side view of the hitch rinser shown in Fig. 1.
Description of reference numerals
1 cleaning case 2 rotary drive unit
3 shower nozzle mounting bracket 4 hitches
5 high-pressure wash shower nozzle 6 gripper shoes
7 vertical rotating shaft 8 suspension members
31 boundary frame area 32 side frames
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in detail.It should be appreciated that detailed description of the invention described herein is merely to illustrate and explains this utility model, it is not limited to this utility model.
In this utility model, when not making contrary explanation, the noun of locality of use as " upper and lower " usually for direction shown in the drawings or for each parts mutual alignment relationship description word on vertical, vertical or gravity direction.
As depicted in figs. 1 and 2, this utility model provides a kind of hitch rinser, this hitch rinser includes cleaning case 1, rotary drive unit 2 and is positioned at the shower nozzle mounting bracket 3 of cleaning case, hitch 4 can be hung by suspension member 8 and extend downwardly from from the roof of cleaning case 1 in catenary, shower nozzle mounting bracket 3 is provided with the lateral multiple high-pressure wash shower nozzles 5 being positioned at hitch 4, at least one in shower nozzle mounting bracket 3 and cleaning case 1 can be driven rotation by rotary drive unit 2 so that high-pressure wash shower nozzle 5 can along the circumferential hydro-peening hitch surface of hitch 4.Wherein hitch 4 is preferably the hitch of heavy duty unit train, it is necessary to safeguard in time.So, under the driving of rotary drive unit 2, just can make to rotate against between shower nozzle mounting bracket 3 and hitch 4, clean hitch surface thereby through multiple high-pressure wash shower nozzles 5 fully and effectively.
The cleaning effect of this rotating type high-pressure hydro-peening is good, does not damage hitch surface.Hydro-peening liquid can be tap water or the water of filling chemically cleaning liquid.Cleaning case 1 is preferably containment housing so that the water under high pressure after flushing does not outwards splash, and does not affect external environment condition, and the dirt on hitch surface can flow out with flushing liquor and collect.
Selectively, can passing through rotary drive unit 2 (such as motor) and drive suspension member 8 to rotate, thus driving hitch 4 surface to rotate, and shower nozzle mounting bracket 3 is motionless.But considering that the quality of hitch 4 is relatively big and non-regular shape, during rotation, amplitude of fluctuation is big.Thus in the present embodiment of diagram, drive shower nozzle mounting bracket 3 to rotate by rotary drive unit 2.Rotary drive unit 2 may be used without other power except motor, such as adopts cylinder to promote the modes such as Steel rope drive.
For ease of rotating and being easily installed multiple high-pressure wash shower nozzle 5, shower nozzle mounting bracket 3 is designed as the frame support including boundary frame area 31 and two side frames 32 and top margin opening, as shown in Figure 1.Open Side Down stretches between two side frames 32 from top margin for hitch 4, each side frame 32 is mounted on arrange along short transverse interval and towards multiple high-pressure wash shower nozzles 5 on hitch surface, shower nozzle mounting bracket 3 is rotatably installed in the bottom of cleaning case 1.
Wherein, the bottom of cleaning case 1 can be provided with diapire with cleaning case 1 along short transverse gripper shoe 6 separately, being embedded with the vertical rotating shaft 7 being driven rotation by rotary drive unit 2 in this gripper shoe 6, this vertical rotating shaft 7 is connected to drive this shower nozzle mounting bracket 3 to rotate with the middle part of the boundary frame area 31 of shower nozzle mounting bracket 3.Rotary drive unit 2 may be arranged in cleaning case 1, it is possible to is arranged in outside cleaning case 1, and it drives vertical rotating shaft 7 to rotate by drive mechanism (such as gear-box or screw rod etc.), and then drives shower nozzle mounting bracket 3 to rotate.
Especially, gripper shoe 6 is not only used as the support of the rotary mounting structure of shower nozzle mounting bracket 3, also can be separated out the bottom space of cleaning case 1, make to be formed as between the diapire of gripper shoe 6 and cleaning case 1 hydrops recycling cavity, the cleanout fluid of high-pressure wash shower nozzle 5 ejection can flow downward in hydrops recycling cavity, in order to recycles.Now, hitch rinser can include sedimeter and multi-stage water pump, sedimeter and multi-stage water pump and filtered by the cleanout fluid of hydrops recycling cavity and pressurize and be recycled to the high pressure inlet of high-pressure wash shower nozzle 5.
When shower nozzle mounting bracket 3 rotates, for transmitting cleanout fluid for high-pressure wash shower nozzle 5 effectively in real time, feed liquor mode is specifically designed by present embodiment.Referring to Fig. 1, the boundary frame area 31 of shower nozzle mounting bracket 3 and side frame 32 and vertical rotating shaft 7 are both designed as the hollow axle being interconnected, the bottom of vertical rotating shaft 7 is then described high pressure inlet, and the feed tube being connected with high pressure inlet may be arranged between the diapire of gripper shoe 6 and cleaning case 1.High-pressure cleaning liquid is entered by this high pressure inlet, and flow to each high-pressure wash shower nozzle 5 via hollow axle.Cleaned by the full-automatic rotating of high-pressure wash shower nozzle 5, can fundamentally overcome artificial wire brush to clean the shortcomings of hitch.
After high-pressure spray wash completes, can carry out further drying up operation.Therefore, shower nozzle mounting bracket 3 is also equipped with being positioned at lateral multiple high pressure air pressure guns of hitch 4.The blast pipe of high pressure air pressure gun can be embedded in hollow axle equally.In addition, hitch rinser may also include control unit, this control unit electrically connects and controls rotary drive unit 2, high pressure air pressure gun and high-pressure wash shower nozzle 5 etc., it is gradually completing the cleaning to hitch, air-dry operation according to setting program, reach the purpose of full automation operation, it is achieved the rapid cleaning to impurity such as hitch surface coal dusts.
In above-mentioned locomotive coupler full-automatic rotating rinser of the present utility model and cleaning way, utilize water under high pressure that hitch is carried out omnibearing cleaning, make hitch surface cleaning when repair line operation, be conducive to checking clearly crackle and accurate dimensional measurement.
By high pressure air pressure gun, hitch is dried up process so that hitch surface does not have water droplet, contribute to surface crack testing and the flaw detection of hitch.Hitch cleaning machine completes lifting, cleans, dries and conciliate the entire roboticized work hung, and significantly liberates labour force, reduces the cost of car inspection and repair.Saving the energy, hitch cleaning machine will recycle cleaning water, saving water resource.Optimizing site environment, the coal ash rinsed can be taken in cesspool by recirculated water, reduces the cleaning works of coal ash, and alleviates the injury of dust suction human body.
Embodiment
Referring to Fig. 1, high-pressure wash shower nozzle 5 is 1503 model nozzles, and water spray angle is 15 degree, and the flow under 5 bar pressures is maintained at about 1.5 liters, design spouting pressure to reach more than 5 kilograms, therefore uses pressure and the enough MODEL VERTICAL MULTISTAGE PUMP of flow to carry out supply water under high pressure.In use procedure, first hitch to be cleaned is lifted into fixed position by suspension member 8, then carries out supplying water and clean, rotate simultaneously and drive shower nozzle mounting bracket 3, after cleaning, again hitch is dried up operation.
The maintenance period of above-mentioned hitch rinser is set as: the maintenance period of the cleaning unit such as nozzle, water pump is generally 1~3 month, and the maintenance period of rotary drive unit is 12 months.
Preferred implementation of the present utility model is described in detail above in association with accompanying drawing; but; this utility model is not limited to the detail in above-mentioned embodiment; in technology concept of the present utility model; the technical solution of the utility model can be carried out multiple simple variant; such as high-pressure wash shower nozzle 5 can be hingedly mounted in shower nozzle mounting bracket 3; while following shower nozzle mounting bracket 3 rotation; angle adjustment can be carried out; thus be more beneficial for carrying out cleaning without dead angle to hitch surface, but these simple variant belong to protection domain of the present utility model.
It is further to note that, each concrete technical characteristic described in above-mentioned detailed description of the invention, in reconcilable situation, it is possible to be combined by any suitable mode, in order to avoid unnecessary repetition, various possible compound modes are no longer illustrated by this utility model separately.
Additionally, can also carry out combination in any between various different embodiment of the present utility model, as long as it is without prejudice to thought of the present utility model, it should be considered as content disclosed in the utility model equally.

Claims (10)

1. a hitch rinser, it is characterized in that, described hitch rinser includes cleaning case (1), rotary drive unit (2) and be positioned at the shower nozzle mounting bracket (3) of described cleaning case, hitch (4) extends downwardly from from the roof of described cleaning case (1) in catenary, described shower nozzle mounting bracket (3) is provided with the lateral multiple high-pressure wash shower nozzles (5) being positioned at described hitch (4), at least one in described shower nozzle mounting bracket (3) and described cleaning case (1) can be driven by described rotary drive unit (2) and rotate, make the described high-pressure wash shower nozzle (5) can along the circumferential hydro-peening hitch surface of described hitch (4).
2. hitch rinser according to claim 1, it is characterised in that described cleaning case (1) is containment housing.
3. hitch rinser according to claim 1, it is characterized in that, described shower nozzle mounting bracket (3) is the frame support including boundary frame area (31) and two side frames (32) and top margin opening, Open Side Down stretches between two described side frames (32) from described top margin for described hitch (4), being mounted on each described side frame (32) along the spaced apart multiple described high-pressure wash shower nozzles (5) of short transverse, described shower nozzle mounting bracket (3) is rotatably installed in the bottom of described cleaning case (1).
4. hitch rinser according to claim 3, it is characterized in that, the bottom of described cleaning case (1) is provided with diapire with described cleaning case (1) along short transverse gripper shoe (6) separately, being embedded with in this gripper shoe (6) and driven, by described rotary drive unit (2), the vertical rotating shaft (7) rotated, this vertical rotating shaft (7) is connected to drive this shower nozzle mounting bracket (3) to rotate with the middle part of the described boundary frame area (31) of described shower nozzle mounting bracket (3).
5. hitch rinser according to claim 4, it is characterized in that, the described boundary frame area (31) of described shower nozzle mounting bracket (3) and side frame (32) and described vertical rotating shaft (7) are the hollow axle being interconnected, the bottom of described vertical rotating shaft (7) is high pressure inlet, and the high-pressure cleaning liquid that this high pressure inlet passes into flow to each described high-pressure wash shower nozzle (5) via described hollow axle.
6. hitch rinser according to claim 5, it is characterized in that, described hitch rinser also includes the feed tube being connected with described high pressure inlet, and this feed tube is arranged between the diapire of described gripper shoe (6) and described cleaning case (1).
7. hitch rinser according to claim 5, it is characterized in that, being formed as hydrops recycling cavity between the diapire of described gripper shoe (6) and described cleaning case (1), the cleanout fluid that described high-pressure wash shower nozzle (5) sprays can flow downward in described hydrops recycling cavity;
Wherein, described hitch rinser also includes sedimeter and multi-stage water pump, described sedimeter and multi-stage water pump and the cleanout fluid of described hydrops recycling cavity is filtered and pressurizeed is recycled to described high pressure inlet.
8. the hitch rinser according to any one in claim 1~7, it is characterised in that be also equipped with being positioned at lateral multiple high pressure air pressure guns of described hitch (4) on described shower nozzle mounting bracket (3).
9. hitch rinser according to claim 8, it is characterized in that, described hitch rinser also includes control unit, and this control unit electrically connects and control described rotary drive unit (2), described high pressure air pressure gun and described high-pressure wash shower nozzle (5).
10. hitch rinser according to claim 1, it is characterised in that the hitch that described hitch (4) is unit train.
CN201620232657.5U 2016-03-24 2016-03-24 Coupling belt cleaning device Withdrawn - After Issue CN205396115U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620232657.5U CN205396115U (en) 2016-03-24 2016-03-24 Coupling belt cleaning device

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Application Number Priority Date Filing Date Title
CN201620232657.5U CN205396115U (en) 2016-03-24 2016-03-24 Coupling belt cleaning device

Publications (1)

Publication Number Publication Date
CN205396115U true CN205396115U (en) 2016-07-27

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CN201620232657.5U Withdrawn - After Issue CN205396115U (en) 2016-03-24 2016-03-24 Coupling belt cleaning device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667534A (en) * 2016-03-24 2016-06-15 中国神华能源股份有限公司 Car coupler cleaning device
CN107081316A (en) * 2017-05-16 2017-08-22 上海正邻机电自动化设备有限公司 A kind of beverage bottle cleaning machine
CN108435655A (en) * 2018-04-08 2018-08-24 青岛元汇丰企业管理咨询服务有限公司 A kind of ultrasonic cleaning equipment of food processing equipment attachment
CN114148921A (en) * 2021-11-15 2022-03-08 广西电网有限责任公司南宁供电局 Transformer suspended core maintenance system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667534A (en) * 2016-03-24 2016-06-15 中国神华能源股份有限公司 Car coupler cleaning device
CN105667534B (en) * 2016-03-24 2019-01-15 中国神华能源股份有限公司 Hitch cleaning device
CN107081316A (en) * 2017-05-16 2017-08-22 上海正邻机电自动化设备有限公司 A kind of beverage bottle cleaning machine
CN108435655A (en) * 2018-04-08 2018-08-24 青岛元汇丰企业管理咨询服务有限公司 A kind of ultrasonic cleaning equipment of food processing equipment attachment
CN114148921A (en) * 2021-11-15 2022-03-08 广西电网有限责任公司南宁供电局 Transformer suspended core maintenance system
CN114148921B (en) * 2021-11-15 2024-07-05 广西电网有限责任公司南宁供电局 Transformer lifting core overhauling system

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Granted publication date: 20160727

Effective date of abandoning: 20190111

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Granted publication date: 20160727

Effective date of abandoning: 20190115

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