CN216188955U

CN216188955U - Automatic balance device

Info

Publication number: CN216188955U
Application number: CN202122464618.1U
Authority: CN
Inventors: 林健信
Original assignee: Delilai Precision Manufacturing Huizhou Co ltd
Current assignee: Delilai Precision Manufacturing Huizhou Co ltd
Priority date: 2021-10-13
Filing date: 2021-10-13
Publication date: 2022-04-05
Anticipated expiration: 2031-10-13

Abstract

An automatic swing disc device comprises a feeding unit, a receiving unit, a servo control unit and a whole machine support, wherein the receiving unit and the servo control unit are fixed on the whole machine support respectively, the feeding unit is erected beside the whole machine support through a fixing support, the tail end of the feeding unit is abutted to the receiving unit, the receiving unit comprises a servo mechanical arm, the receiving unit is arranged at the top of the whole machine support through a servo mechanical arm support, the servo control unit comprises a host, and the host is arranged in the whole machine support and controls the receiving unit and the feeding unit through the host. This automatic balance device passes through the balance work of mechanical completion high accuracy part, needs artifical amount of labour to reduce by a wide margin, and long and the amount of labour when having reduced holistic work, raises the efficiency.

Description

Automatic balance device

[ technical field ] A method for producing a semiconductor device

The utility model relates to industrial automation instruments and equipment, in particular to a matched automation device suitable for processing in the production process of electronic products.

[ background of the utility model ]

Under the background of high-degree mechanization automation on the current mechanized production line, the automatic transfer and material distribution process greatly realizes the mechanization and the electronization, but for metal parts, precise electronic components and the like required by terminal consumer goods, most of the metal parts, the precise electronic components and the like need to be manually sorted, lightly taken and placed because of the problems of high precision, fear of collision on the texture and the like. Therefore, in the existing production process, the production flow can be completed only by semi-mechanization and semi-manual work, the efficiency is restricted, and the production capacity is correspondingly restricted by a bottleneck link.

At present, on a production line, high-precision metal parts are required to be subjected to size full inspection frequently, and then various devices are required to be used for comprehensively checking and inspecting the size of each produced part so as to reject unqualified products and improve the overall yield. Generally, parts which are detected completely by detection equipment pass through a sorting area, a pressure applying air nozzle blows the parts into a corresponding material receiving groove, and then the parts are sorted and placed manually.

Because the use amount of the electronic consumer product terminal parts is large, the manual tray placing operation of the parts after the full inspection needs to spend a large amount of human resources, and the repeated tray placing action can cause physiological fatigue of the workers, which causes a situation of high labor intensity. Meanwhile, the parts are completely inspected and directly fall into the material receiving groove, the surface of the parts is scratched, and the appearance loss of the parts is poor.

[ summary of the utility model ]

The utility model provides a full-detection process of equipment for butting precise parts, which utilizes photoelectric induction and a servo manipulator system to connect the parts after the full-detection process, directly receives materials and respectively arranges the materials to complete the balance, so that the subsequent processes can be smoothly carried out, the dependence on manual labor is avoided, the restriction of bottleneck links on productivity is eliminated, the labor intensity of operators is reduced, the labor cost is reduced, and the risk of part damage is greatly reduced.

The utility model relates to an automatic swing disc device which comprises a feeding unit, a receiving unit, a servo control unit and a complete machine support.

The material receiving unit comprises a servo mechanical arm, a material receiving chassis and a receiving inner disc, wherein the material receiving chassis is arranged on the servo mechanical arm, the receiving inner disc is arranged in the material receiving chassis along with the movement of the servo mechanical arm, and a plurality of part placing slots are uniformly distributed in the receiving inner disc.

The servo mechanical arm comprises an X-axis servo mechanical arm and a Y-axis servo mechanical arm, wherein the X-axis servo mechanical arm is fixed at the top of the whole machine support through a base, the Y-axis servo mechanical arm is arranged on a sliding seat of the X-axis servo mechanical arm through the base, and the material receiving chassis is fixedly arranged on the sliding seat of the Y-axis servo mechanical arm.

The receiving inner tray is a plastic suction forming swinging tray, a plurality of placing slots with the size suitable for the size of parts are arranged in the receiving inner tray, and the placing slots are arranged in an array mode.

The feeding unit comprises a conveying mechanism, a discharge inclined plate and a sensor, wherein the discharge inclined plate is arranged at the tail end of the conveying mechanism, the discharge inclined plate is opposite to a bearing inner disc of the material receiving unit, and the sensor is arranged at the tail end of the discharge inclined plate.

The sensor is a photoelectric sensor and is arranged at the inner side of the tail end of the discharging inclined plate.

The lowest part of the discharging inclined plate is provided with a reverse hollow blanking port.

The feeding unit is arranged at the top of the fixed support through a conveying mechanism, the conveying mechanism comprises a sliding baffle plate and a conveying belt, the sliding baffle plate and the conveying belt are arranged on two sides of the conveying mechanism, one end of the conveying mechanism is connected with the upstream size full-inspection mechanism, and the other end of the conveying mechanism is connected with the receiving unit.

This automatic balance device passes through the balance work of mechanical completion high accuracy part, needs artifical amount of labour to reduce by a wide margin, and long and the amount of labour when having reduced holistic work, raises the efficiency.

[ description of the drawings ]

Fig. 1 is a schematic view of the overall structure of an automatic balance device according to the present invention;

fig. 2 is a schematic structural view of a material receiving unit of the automatic balance device according to the present invention;

FIG. 3 is a schematic structural view of a feeding unit of the automatic balance device according to the present invention;

in the figure: 10. a feeding unit; 11. a conveying mechanism; 111. a slide guide baffle plate; 112. a conveyor belt; 12. a discharge sloping plate; 121. a blanking port; 13. an inductor; 20. a material receiving unit; 21. a material receiving chassis; 22. receiving the inner disc; 23. placing a slot position; 24. an X-axis servo mechanical arm; 25. a Y-axis servo mechanical arm; 30. a servo control unit; 40. a whole machine bracket; 50. and fixing the support.

100. And (4) parts.

[ detailed description ] embodiments

The utility model will be described in detail below with reference to the drawings, wherein examples of the embodiments are shown in the drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Referring to fig. 1, the automatic disc-swinging device as a whole is shown, which includes a feeding unit 10, a receiving unit 20, a servo control unit 30 and a whole support 40, the receiving unit 20 and the servo control unit 30 are respectively fixed on the whole support 40, the feeding unit 10 is erected beside the whole support 40 through a fixing support 50, the end of the feeding unit 10 is connected to the receiving unit 20, the receiving unit 20 includes a servo mechanical arm, the receiving unit 20 is arranged on the top of the whole support 10 through the servo mechanical arm, the servo control unit 30 includes a host computer, the host computer is arranged in the whole support 40, and the receiving unit 20 and the feeding unit 10 are controlled through the host computer.

The material receiving unit 20 comprises a servo mechanical arm, a material receiving chassis 21 and a receiving inner disc 22, wherein the material receiving chassis 21 is arranged on the servo mechanical arm, the receiving inner disc 22 is arranged in the material receiving chassis 21 along with the movement of the servo mechanical arm, and a plurality of part placing slots 23 are uniformly distributed in the receiving inner disc 22. The receiving unit can be controlled to move in a positioning way, and the receiving chassis 21 is used for receiving the parts falling from the feeding unit 10. The placing slots 23 in the inner tray 22 are used for accommodating parts in different placing areas respectively for arranging and placing the trays.

The servo mechanical arm comprises an X-axis servo mechanical arm 24 and a Y-axis servo mechanical arm 25, wherein the X-axis servo mechanical arm 24 is fixed on the top of the whole machine support 40 through a base, the Y-axis servo mechanical arm 25 is arranged on a sliding seat of the X-axis servo mechanical arm 24 through the base, and the material receiving chassis 21 is fixedly arranged on the sliding seat of the Y-axis servo mechanical arm 25. In fact, the positions of the X-axis servo mechanical arm and the Y-axis servo mechanical arm can be exchanged, as long as an in-plane rectangular coordinate system can be established on a horizontal plane, the X-axis servo mechanical arm and the Y-axis servo mechanical arm move in a superposition mode in the directions of the X axis and the Y axis, positioning of any position in the plane is guaranteed, the receiving chassis 21 in the receiving unit can be driven to move to a preset position, each placing groove 23 on the receiving inner disk 22 can be accurately positioned to the blanking position of the feeding unit 10, and each part 100 can be received.

The inner tray 22 is a plastic molded swinging tray, and a plurality of placing slots 23 with the size suitable for the size of the part 100 are arranged in the inner tray, and the placing slots 23 are arranged in an array. The interval, the row number and the column number of the placing slot positions 23 are also input into the host, and when each part is connected, the interval, the row number and the column number are fed back to the host, the host confirms the position of the next empty placing slot position 23 through calculation, and moves through the empty servo mechanical arm to enable the next placing slot position 23 to move in place.

The feeding unit 10 comprises a conveying mechanism 11, a discharge sloping plate 12 and a sensor 13, wherein the discharge sloping plate 12 is arranged at the tail end of the conveying mechanism 11, the discharge sloping plate 12 is opposite to a receiving inner disc 22 of a receiving unit 20, and the sensor 13 is arranged at the tail end of the discharge sloping plate 12. The sensor 13 is a photoelectric sensor and is disposed inside the end of the discharge chute 12. The discharging sloping plate 12 is provided with a reverse hollow blanking port 121 at the lowest part.

The feeding unit 10 is arranged on the top of the fixed pillar 50 through the conveying mechanism 11, the conveying mechanism 11 includes a slide guiding baffle 111 on both sides and a conveying belt 112 at the bottom of the slide guiding baffle 111, one end of the conveying mechanism 11 is connected with the upstream size full-inspection mechanism, and the other end is connected with the receiving unit 20.

The feeding unit 10 finishes the connection work of the intermediate links, receives the parts 100 of the size full-detection mechanism, conveys the parts to the receiving unit 10 at a certain distance, and ensures that each part 100 accurately falls into the placing slot 23 through orderly falling, matching and directionally moving the receiving unit.

The working principle and the process of the wobble plate device are as follows: the high-precision parts 100 which have finished the previous process engineering are received by the feeding unit 10 and are conveyed by the conveying mechanism, wherein the conveying belt 112 in the conveying mechanism is a conveying main body, the slide guide baffles 111 on the two sides of the conveying belt 112 are baffles for preventing the parts 100 from falling, the parts slide to the position of the discharge inclined plate 12 along the conveying mechanism, the discharge inclined plate 12 is erected on the receiving unit 20 from the conveying mechanism, and the discharge inclined plate corresponds to the receiving tray 21 and the receiving inner tray 22 of the receiving unit.

The end of the discharging sloping plate 12 is provided with a blanking port 121 which is larger than the part 100, and the part 100 sliding to the blanking port 121 falls into the placing groove 23 of the receiving inner disc 22. The tail end of the discharging inclined plate 12 is provided with a sensor which is a photoelectric sensor arranged inside the two corresponding sides of the material leakage opening, each part slides through the sensor, and when the part slides through the sensor, the light rays in the part are blocked, so that a signal of each part passing through the sensor is given to a host.

The host computer collects the signal of blanking, thereby driving the movement of the receiving unit 20. The interval, the row number and the column number of the placing slot positions 23 are also input into the host, and when each part is connected, the interval, the row number and the column number are fed back to the host, the host confirms the position of the next empty placing slot position 23 through calculation, and moves through the empty servo mechanical arm to enable the next placing slot position 23 to move in place. When the position of one row is full through counting, the next row needs to be moved to start placing.

If the whole tray is full of the inner tray, a prompt is sent, and the tray needs to be replaced manually.

Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. An automatic swing disc device comprises a feeding unit, a receiving unit, a servo control unit and a whole machine support, and is characterized in that the receiving unit and the servo control unit are fixed on the whole machine support respectively, the feeding unit is erected beside the whole machine support through a fixing support, the tail end of the feeding unit is in butt joint with the receiving unit, the receiving unit comprises a servo mechanical arm, the receiving unit is arranged at the top of the whole machine support through a servo mechanical arm frame, the servo control unit comprises a host, the host is arranged in the whole machine support, and the receiving unit and the feeding unit are controlled through the host.

2. The automatic balance device according to claim 1, wherein the material receiving unit comprises a servo mechanical arm, a material receiving chassis and a receiving inner disk, the material receiving chassis is arranged on the servo mechanical arm, the receiving inner disk is arranged in the material receiving chassis along with the movement of the servo mechanical arm, and a plurality of part placing slots are uniformly distributed in the receiving inner disk.

3. The automatic balance device according to claim 2, wherein the servo robot comprises an X-axis servo robot and a Y-axis servo robot, wherein the X-axis servo robot is fixed on the top of the whole machine frame by a base, the Y-axis servo robot is arranged on a sliding seat of the X-axis servo robot by a base, and the material receiving chassis is fixedly arranged on a sliding seat of the Y-axis servo robot.

4. The automatic balance device of claim 2, wherein the inner tray is a blister-formed balance having a plurality of placement slots therein sized to accommodate the size of the part, the placement slots being arranged in an array.

5. The automatic balance device according to claim 4, wherein the feeding unit comprises a conveying mechanism, a discharging inclined plate and a sensor, the discharging inclined plate is arranged at the end of the conveying mechanism and is opposite to the receiving inner disc of the receiving unit, and the sensor is arranged at the end of the discharging inclined plate.

6. The automatic balance device according to claim 5, wherein the sensor is a photoelectric sensor disposed inside the end of the discharge chute.

7. The automatic balance device according to claim 6, wherein a reversed hollow blanking port is arranged at the lowest part of the discharging inclined plate.

8. The automatic balance device according to claim 7, wherein the feeding unit is arranged on the top of the fixed support column through a conveying mechanism, the conveying mechanism comprises a slide guide baffle plate on two sides and a conveying belt at the bottom of the slide guide baffle plate, one end of the conveying mechanism is connected with the upstream full-size inspection mechanism, and the other end of the conveying mechanism is connected with the receiving unit.