SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a carton sorting device and a conveying line.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a carton sorter device comprising:
a supporting seat;
the blocking mechanism and the pushing mechanism are respectively arranged on two adjacent sides of the supporting seat, which are perpendicular to each other;
the blocking mechanism comprises a blocking rod and a supporting rod, the supporting rod is fixed on the supporting seat, and the blocking rod is rotatably connected with the supporting rod;
the pushing mechanism comprises a pushing plate, and the pushing plate can move towards the direction close to or far away from the supporting seat;
when the blocking rod is positioned at the release position, the carton can be conveyed continuously along the first conveying line; when the blocking rod rotates to the blocking position, the cartons conveyed along the first conveying line can be blocked, and the pushing plate can push the blocked cartons to the second conveying line perpendicular to the conveying direction of the first conveying line.
As an alternative of the carton sorting device, the blocking mechanism further comprises a first driving assembly, and the first driving assembly is fixed on the supporting seat, connected with the blocking rod, and used for driving the blocking rod to rotate relative to the supporting rod.
As an alternative of the carton sorting device, the first driving assembly comprises a rotary cylinder, one end of the supporting rod is fixed on the supporting seat, the other end of the supporting rod is fixed with the rotary cylinder, and the rotary cylinder is fixedly connected with one end of the blocking rod and used for driving the blocking rod to rotate relative to the supporting rod.
As an alternative of the carton sorting device, the pushing mechanism includes a second driving assembly, a fixed end of the second driving assembly is disposed in the supporting seat, and a driving end of the second driving assembly can extend out of the supporting seat and is fixedly connected with the pushing plate, so as to drive the pushing plate to move in a direction close to or away from the supporting seat.
As an alternative of the carton sorting device, the second driving assembly comprises an air cylinder, the air cylinder comprises a cylinder body and a cylinder rod, the cylinder rod can stretch and retract relative to the cylinder body, the cylinder body is arranged in the supporting seat, and the cylinder rod penetrates through the supporting seat and is fixedly connected with the pushing plate.
As an alternative of the carton sorting device, the second driving assembly further comprises a guide rod, one end of the guide rod penetrates through the supporting seat and is in sliding connection with the supporting seat, and the other end of the guide rod is fixedly connected with the pushing plate.
As an alternative to the carton sorting device, the guide bar is slidably connected to the support base by a linear bearing.
As an alternative of the carton sorting apparatus, the guide rods are provided in two, and the two guide rods are respectively provided on both sides of the cylinder rod.
As an alternative of the carton sorting device, the supporting seat is further provided with a connecting plate, the connecting plate is arranged on the same side as the pushing plate and located below the pushing plate, and the connecting plate is used for being connected with a side plate of the first conveying line.
The conveying line comprises a first conveying line, a second conveying line and the carton sorting device according to any one of the above schemes, wherein the conveying direction of the first conveying line is perpendicular to the conveying direction of the second conveying line, the second conveying line is provided with a plurality of conveying lines, and the carton sorting device is arranged at the position where the first conveying line is connected with each second conveying line.
The utility model has the beneficial effects that:
according to the carton sorting device provided by the utility model, the blocking mechanism and the pushing mechanism are respectively arranged on the two adjacent sides of the supporting seat which are perpendicular to each other. The blocking mechanism is fixed on the supporting seat through the supporting rod, and the blocking rod can rotate to a release position or a blocking position relative to the supporting rod. The pushing plate of the pushing mechanism can move towards the direction close to or away from the supporting seat. When the carton needs to be conveyed along the first conveying line continuously, the pushing plate and the blocking rod do not act. When the carton needs to be sorted to a second conveying line perpendicular to the conveying direction of the first conveying line, the blocking rod is controlled to rotate to a blocking position, and the carton is blocked to continue to move along the conveying direction of the first conveying line; the blocked carton is just positioned in front of the pushing plate, then the pushing plate is controlled to move towards the direction far away from the supporting seat, and the blocked carton is pushed to the second conveying line. According to the carton sorting device provided by the utility model, the carton can be shunted only by respectively controlling the blocking mechanism and the pushing mechanism to act according to requirements, the operation is simple, and the working efficiency is high.
According to the conveying line provided by the utility model, the carton sorting device is arranged at the connecting position of the first conveying line and the second conveying line, when the cartons are conveyed along the first conveying line and reach the position of the carton sorting device, the actions of the blocking mechanism and the pushing mechanism are controlled according to the requirements of the second conveying lines on the cartons, so that the cartons conveyed on the first conveying line can be distributed to the plurality of second conveying lines, the operation is simple, the working efficiency is high, and higher production beats can be met.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", and the like are used in the orientation or positional relationship shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
As shown in fig. 1 and 2, the present embodiment provides a conveyor line including a first conveyor line 100, a second conveyor line 200, and a carton sorting device 300, wherein a conveying direction of the first conveyor line 100 is perpendicular to a conveying direction of the second conveyor line 200, a plurality of second conveyor lines 200 are provided, and a carton sorting device 300 is provided at a position where the first conveyor line 100 is connected to each of the second conveyor lines 200.
In this embodiment, the conveyor lines further include a control unit and a sensor, the sensor is disposed at a position where each second conveyor line 200 is connected to the first conveyor line 100, the sensor is in communication connection with the control unit, and the control unit is electrically connected to the carton sorting device 300. When the carton 400 on the first conveyor line 100 is conveyed to the connecting position of the second conveyor line 200 and the first conveyor line 100, the sensor is triggered, the sensor sends a signal to the control unit, the control unit judges whether to sort the carton 400 to the second conveyor line 200 according to the actual demand of the second conveyor line 200 after receiving the signal, if the second conveyor line 200 does not have the demand at this time, the carton sorting device 300 does not operate, and the carton 400 is continuously conveyed along the first conveyor line 100. If a carton 400 is required by the second conveyor line 200, the carton sorter 300 is controlled to operate to divert the carton 400 to the second conveyor line 200.
Note that, in this embodiment, the first conveyor line 100 and the second conveyor line 200 are both roller conveyor lines.
The carton sorting device 300 can divert the cartons 400 conveyed along the first conveyor line 100 to different second conveyor lines 200 according to the requirements of the respective second conveyor lines 200, and convey the cartons 200 to product packaging stations for product packaging. Such setting, easy operation, work efficiency is high, can satisfy higher production beat.
As shown in fig. 3, the present embodiment further provides a carton sorting device, which is applied to the above-mentioned conveying line. The carton sorting device 300 comprises a supporting seat 1, a blocking mechanism 2 and a pushing mechanism 3, wherein the blocking mechanism 2 and the pushing mechanism 3 are respectively arranged on two mutually perpendicular adjacent sides of the supporting seat 1; the blocking mechanism 2 comprises a blocking rod 21 and a supporting rod 22, the supporting rod 22 is fixed on the supporting seat 1, and the blocking rod 21 is rotatably connected with the supporting rod 22; the pushing mechanism 3 comprises a pushing plate 31, and the pushing plate 31 can move towards the direction close to or far away from the supporting seat 1; when the blocking lever 21 is in the release position, the carton 400 can be conveyed further along the first conveyor line 100; when the blocking lever 21 rotates to the blocking position, the carton 400 conveyed along the first conveyor line 100 can be blocked, and the pushing plate 31 can push the blocked carton 400 to the second conveyor line 200 perpendicular to the conveying direction of the first conveyor line 100.
The blocking mechanism 2 and the pushing mechanism 3 are respectively arranged on two mutually perpendicular adjacent sides of the supporting seat 1. The blocking mechanism 2 is fixed on the supporting seat 1 through a supporting rod 22, and the blocking rod 21 can rotate to a release position or a blocking position relative to the supporting rod 22. The pushing plate 31 of the pushing mechanism 3 can move in a direction to approach or separate from the supporting base 1. When the carton 400 needs to be transported further along the first transport line 100, neither the pusher plate 31 nor the blocking bar 21 is activated. When the cartons 400 need to be sorted to the second conveyor line 200 perpendicular to the conveying direction of the first conveyor line 100, the blocking rod 21 is controlled to rotate to the blocking position, and the cartons 400 are blocked to continue to move along the conveying direction of the first conveyor line 100; the blocked carton 400 is located just in front of the pushing plate 31, and then the pushing plate 31 is controlled to move away from the supporting base 1, so as to push the blocked carton 400 to the second conveyor line 200. The carton sorting device that this embodiment provided only needs to control respectively according to the demand and blocks mechanism 2 and the action of push mechanism 3, can realize the reposition of redundant personnel of carton 400, easy operation, and work efficiency is high.
As an alternative of the carton sorting device, the supporting seat 1 is further provided with a connecting plate 4, and the connecting plate 4 is disposed on the same side as the pushing plate 31 and below the pushing plate 31, and is used for being connected with a side plate of the first conveying line 100. In this embodiment, the carton sorting device 300 is connected to the side of the first conveyor line 100 away from the second conveyor line 200, and is connected to the side plate of the first conveyor line 100 through the supporting seat 1.
Because one side that supporting seat 1 is close to the curb plate of first transfer chain 100 is provided with push mechanism 3, push plate 31 sets up on the lateral wall that supporting seat 1 is close to the curb plate of first transfer chain 100, in order to avoid push plate 31 and the carton 400 of carrying on first transfer chain 100 to produce and interfere, be provided with the clearance between supporting seat 1 and the curb plate of first transfer chain 100, connecting plate 4 is in the clearance between supporting seat 1 and the curb plate of first transfer chain 100, pass the lateral wall of supporting seat 1 and the curb plate spiro union of connecting plate 4 and first transfer chain 100 through the bolt, in order to be fixed in supporting seat 1 on first transfer chain 100.
As an alternative of the carton sorting device, the blocking mechanism 2 further comprises a first driving assembly, which is fixed on the supporting base 1 and connected with the blocking rod 21 for driving the blocking rod 21 to rotate relative to the supporting rod 22.
In this embodiment, the first driving assembly includes a rotary cylinder 23, one end of the supporting rod 22 is fixed on the supporting seat 1, and the other end of the supporting rod is fixed with the rotary cylinder 23, and the rotary cylinder 23 is fixedly connected to one end of the blocking rod 21 and is used for driving the blocking rod 21 to rotate relative to the supporting rod 22. The rotary cylinder 23 is electrically connected with the control unit, and the control unit controls the rotary cylinder 23 to drive the blocking rod 21 to rotate, so that the blocking rod 21 can be switched between the release position and the blocking position. When the blocking rod 21 is located at the releasing position, the blocking rod 21 and the supporting rod 22 are located on the same straight line. When the blocking rod 21 is located at the blocking position, the blocking rod 21 is perpendicular to the support rod 22 and is located above the first conveyor line 100, and can block the carton 400 moving along the conveying direction of the first conveyor line 100.
The rotary cylinder 23 mainly comprises an air guide head, a rotary cylinder body, a piston and a piston rod. When the rotary cylinder 23 works, an external force drives the rotary cylinder body, the cylinder cover and the air guide head to rotate, the piston and the piston rod can only do reciprocating linear motion, and the air guide head is externally connected with a pipeline and is fixed.
Of course, in other embodiments, the first driving assembly includes a motor, one end of the supporting rod 22 is fixed on the supporting seat 1, and the other end is fixed with the motor, and a main shaft of the motor is fixedly connected with one end of the blocking rod 21 for driving the blocking rod 21 to rotate relative to the supporting rod 22. The blocking lever 21 is directly driven by the motor to switch between the release position and the blocking position.
As an alternative of the carton sorting device, the pushing mechanism 3 includes a second driving assembly, a fixed end of the second driving assembly is disposed in the supporting seat 1, and a driving end of the second driving assembly can extend out of the supporting seat 1 and be fixedly connected with the pushing plate 31, so as to drive the pushing plate 31 to move towards a direction close to or away from the supporting seat 1.
As shown in fig. 4, in the present embodiment, the second driving assembly includes an air cylinder 32, the air cylinder 32 includes a cylinder body 321 and a cylinder rod 322, the cylinder rod 322 is capable of extending and retracting relative to the cylinder body 321, the cylinder body 321 is disposed in the supporting base 1, and the cylinder rod 322 passes through the supporting base 1 and is fixedly connected to the pushing plate 31. The air cylinder 32 is electrically connected to the control unit, and the control unit controls the cylinder rod 322 of the air cylinder 32 to extend and contract relative to the cylinder body 321 so as to push the carton 400 to the second conveyor line 200.
Of course, in other embodiments, the second driving assembly includes an electric push rod, and the electric push rod passes through the supporting seat 1 and is fixedly connected with the pushing plate 31.
As an alternative of the carton sorting device, the second driving assembly further includes a guide rod 33, one end of the guide rod 33 penetrates through the supporting seat 1 and is slidably connected with the supporting seat 1, and the other end of the guide rod 33 is fixedly connected with the pushing plate 31. Two guide rods 33 are provided, and the two guide rods 33 are provided on both sides of the cylinder rod 322. The two sides of the cylinder rod 322 are respectively provided with the guide rod 33, so that the pushing plate 31 cannot incline when pushing the carton 400, and the carton 400 cannot enter the second conveyor line 200 after being inclined or is blocked on the second conveyor line 200.
As an alternative to the carton sorting device, the guide bar 33 is slidably connected to the support base 1 by means of a linear bearing 34. In this embodiment, three through holes are formed in the side wall of the supporting seat 1 on which the pushing plate 31 is disposed, the cylinder rod 322 of the air cylinder 32 passes through the middle through hole, one linear bearing 34 is fixed in each of the other two through holes, and the guide rod 33 is disposed in the linear bearing 34. When the cylinder rod 322 is driven by the air cylinder 32 to extend, the pushing plate 31 is driven by the cylinder rod 322 to move, and the guiding rod 33 is driven by the pushing plate 31 to slide relative to the supporting seat 1.
The working process of the carton sorting device on the conveying line provided in the embodiment is as follows:
the carton 400 moves on the first conveyor line 100 along the conveying direction of the first conveyor line 100, when the carton 400 moves to the connecting position of the second conveyor line 200 and the first conveyor line 100, the sensor is triggered, the sensor sends a signal to the control unit, and the control unit controls the carton sorting device 300 to operate according to the carton 400 requirement of the second conveyor line 200 corresponding to the sensor. When the second conveyor line 200 does not need the carton 400, the carton 400 continues to be conveyed to the next second conveyor line 200 in the conveying direction of the first conveyor line 100 without controlling the operation of the carton sorting device 300. When the second conveyor line 200 needs the carton 400, the control unit controls the rotary cylinder 23 to operate, and the rotary cylinder 23 drives the blocking rod 21 to rotate to the blocking position, so as to block the carton 400 from moving continuously. And controlling the cylinder rod 322 of the cylinder 32 to extend, driving the pushing plate 31 to push the blocked carton 400 to the second conveyor line 200, controlling the rotary cylinder 23 to drive the blocking rod 21 to rotate to the release position after the carton 400 is pushed to the second conveyor line 200, and controlling the cylinder rod 322 of the cylinder 32 to contract to the initial state.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.