CN216178321U - Intelligent production equipment for auxiliary frame - Google Patents
Intelligent production equipment for auxiliary frame Download PDFInfo
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- CN216178321U CN216178321U CN202122416033.2U CN202122416033U CN216178321U CN 216178321 U CN216178321 U CN 216178321U CN 202122416033 U CN202122416033 U CN 202122416033U CN 216178321 U CN216178321 U CN 216178321U
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Abstract
The utility model relates to intelligent production equipment for an auxiliary frame, which comprises an electrical control system, a bending device, a mechanical arm device, a feeding platform, a first working platform, a second working platform, a third working platform and a discharging platform, wherein the bending device, the feeding platform, the first working platform, the second working platform, the third working platform and the discharging platform are sequentially arranged from left to right; by adopting the technical scheme, the intelligent production equipment for the auxiliary frame can realize high-degree automatic production operation when producing the auxiliary frame, the workload of workers is greatly reduced, and three products, namely the left longitudinal beam, the middle cross beam and the right longitudinal beam, are obtained at one time, so that the production efficiency and the quality of the products can be effectively improved.
Description
Technical Field
The utility model relates to the field of intelligent processing of auxiliary frames, in particular to intelligent auxiliary frame production equipment.
Background
The auxiliary frame of the vehicle is mainly made of round steel pipes and comprises a left longitudinal beam, a middle cross beam and a right longitudinal beam, wherein one end of the left longitudinal beam and one end of the right longitudinal beam are provided with a certain curvature, the other ends of the left longitudinal beam and the right longitudinal beam are respectively provided with a pair of through holes, the end parts of the through holes are provided with semicircular notches, the left longitudinal beam and the right longitudinal beam are mutually symmetrical, the through holes on the left longitudinal beam and the right longitudinal beam are mutually symmetrical, the middle cross beam is provided with five holes which are numbered as a first hole, a second hole, a third hole, a fourth hole and a fifth hole, the positions of the hole positions are different, the first hole and the second hole are in the same group, the third hole and the fourth hole are in the same group, the fifth hole is positioned opposite to the midpoint between the third hole and the fourth hole, and is used for processing the auxiliary frame, the processing process needs to be processed by a plurality of procedures such as bending, drilling, trimming, cutting and the like, and the existing production workshop adopts manual processing operation for the vehicle frame, and the left longitudinal beam, the middle cross beam and the right longitudinal beam of the auxiliary frame are independently taken by workers firstly, the steel pipe is bent after the size is determined, hole site positioning is carried out on the bent steel pipe after the bending is finished, then the steel pipe is placed into a drilling machine for drilling, and due to the fact that multiple processes are independently and separately carried out by manual operation of the workers, the machining efficiency is very low, the error caused by the manual hole site positioning is very large, the production efficiency of products is very low, and the number of produced defective products is too large.
Disclosure of Invention
The utility model aims to provide auxiliary frame intelligent production equipment capable of automatically drilling, cutting and discharging, and aims to solve the problems that each process of auxiliary frame machining needs manual operation machining, the machining equipment is low in intelligent degree, and the product yield is low.
The technical scheme adopted by the utility model is as follows: the utility model provides a sub vehicle frame intelligence production facility which characterized in that: the mechanical arm device comprises a driving motor, an installation frame, a mechanical arm and a walking track, wherein the walking track is positioned right above the installation frame, the mechanical arm is downwards hoisted on the walking track, the mechanical arm is driven by the driving motor to move on the walking track and can be downwards extended or upwards retracted, and the driving motor is controlled by the electric control system to start and stop; the feeding platform, the first working platform, the second working platform, the third working platform and the discharging platform are sequentially arranged from left to right, and the feeding platform, the first working platform, the second working platform, the third working platform and the discharging platform are covered in the mounting frame by the mounting frame;
the bending device comprises a base, one side of the base protrudes outwards, a supporting block which is driven by hydraulic pressure to move is installed on the protruding part, a rotating bearing is vertically installed at one end of the base, a rotating seat which can rotate clockwise or anticlockwise for 90 degrees is installed on the rotating bearing, the rotating seat comprises a rotating block which is installed on the rotating shaft and a lifting block which is pushed by a hydraulic rod to be capable of moving obliquely and is attached to the side part of the rotating block, one end of the rotating block is semicircular, the other end of the rotating block is square, semicircular grooves are formed in the side surfaces, opposite to the supporting block and the rotating block, of the supporting block, semicircular grooves are formed in the semicircular side surfaces of the rotating block and the two side surfaces connected with the semicircular surfaces, semicircular grooves are formed in the side surfaces, opposite to the lifting block and the rotating block, and the size and the height of the semicircular grooves in the supporting block, the rotating block and the lifting block are all the same, the clamping turnover block is arranged on the base close to the rotating seat, the other end of the base is provided with a turnover motor, a rotating shaft of the motor is connected with the clamping turnover block through a rotating shaft, the clamping turnover block comprises three arc-shaped clamping blocks with the same size, the clamping blocks are driven by an air pump to perform tightening or loosening actions, and the motor drives the rotating shaft to drive the clamping turnover block to perform turnover actions;
the feeding platform comprises an auxiliary frame placing table, three supporting grooves are formed in the auxiliary frame placing table and respectively support a left longitudinal beam, a right longitudinal beam and a middle cross beam of the auxiliary frame, a probe is arranged on one supporting groove and is connected with an electrical control system through a signal line, and the manipulator is controlled by the electrical control system to operate;
the first working platform comprises two supporting grooves, the supporting grooves respectively correspond to a left longitudinal beam and a right longitudinal beam of the auxiliary frame, a bracket which is controlled by a hydraulic rod and can be turned downwards by 90 degrees along the clockwise direction is arranged between the two supporting grooves, two drilling machines are arranged on the right outer side of each supporting groove, the positions of drill bits of the drilling machines respectively correspond to the hole positions of a first hole and a second hole on a cross beam in the middle of the auxiliary frame, the drill bits of the drilling machines can stretch, a probe is arranged on one supporting groove of the first working platform and is connected with an electrical control system through a signal wire, and the drilling machines are controlled by the electrical control system to start and stop; the first working platform further comprises two semicircular notch punching devices which are respectively positioned at two ends of the left longitudinal beam and the right longitudinal beam, each punching device comprises a base and an outer mold with a semicircular notch, the outer mold is installed at the end part of the base, the semicircular inner mold is locked on the hydraulic rod through a bolt and placed in the semicircular notch of the outer mold, the hydraulic rod is installed on the base and moves in a telescopic mode along the direction of the semicircular notch of the outer mold, and the base moves in the front-back direction to enable the semicircular notch punching devices to enter and exit the working positions to complete the semicircular notch punching work of the left longitudinal beam and the right longitudinal beam;
the second working platform comprises three support grooves, a probe is arranged on one support groove and is connected with an electrical control system through a signal line, the drilling machines are controlled to start and stop by the electrical control system, a left longitudinal beam drilling machine, a right longitudinal beam drilling machine and three middle cross beam drilling machines are arranged on the second working platform, the positions of drill bits of the left longitudinal beam drilling machine and the right longitudinal beam drilling machine respectively correspond to the hole positions of through holes in the left longitudinal beam and the right longitudinal beam, and the positions of drill bits of the three middle cross beam drilling machines respectively correspond to the hole positions of a third hole, a fourth hole and a fifth hole in a middle cross beam of the auxiliary frame;
the third working platform comprises three supporting grooves and two cutting devices, a probe is arranged on one of the supporting grooves and is connected with an electrical control system through a signal wire, the cutting devices are controlled to start and stop by the electrical control system, each cutting device comprises a controller, a cutting motor, a saw disc and a hydraulic pump, the controller is connected with the electrical control system through the signal wire, the output end of the controller is respectively connected with the cutting motor and the hydraulic pump, the saw disc is installed on a rotating shaft of the cutting motor, part of the saw disc is exposed out of the table top of the third working platform, the hydraulic pump is installed at the lower part of the third working platform, a hydraulic push rod of the hydraulic pump inclines upwards along the longitudinal direction, the cutting motor is installed and fixed at the end part of the hydraulic push rod of the hydraulic pump and is pushed by the hydraulic rod, and the cutting route of the saw disc is cut upwards in the longitudinal direction;
the discharging platform comprises a left longitudinal beam conveying frame, a middle cross beam conveying frame and a right longitudinal beam conveying frame, each conveying frame is formed by connecting two parallel round steel pipes through connecting rods, the parallel round steel pipes form a discharging platform table board inclined downwards, the conveying frames are supported by supporting legs and are close to one end of the third working platform, the supporting legs are higher, and the supporting legs far away from one end of the third working platform are shorter.
The further technical scheme of the utility model is as follows: the manipulator includes four picks up the claw, and wherein two pick up the left longeron and the right longeron that the claw corresponds the sub vehicle frame respectively, and two other pick up the middle part crossbeam that the claw corresponds the sub vehicle frame.
The further technical scheme of the utility model is as follows: the picking claw of the manipulator is in the shape of two semicircles, and the two semicircles can be mutually tightened or loosened.
The further technical scheme of the utility model is as follows: the upper part of the semicircle top of the picking claw is provided with a probe.
The further technical scheme of the utility model is as follows: and a lubricant and cooling water nozzle is arranged beside the drill bit of the drilling machine.
The further technical scheme of the utility model is as follows: the left longitudinal beam drilling machine and the right longitudinal beam drilling machine are bilaterally symmetrical drilling machines capable of drilling holes in opposite directions at the same time.
The further technical scheme of the utility model is as follows: a protective cover is arranged outside the saw disc.
The further technical scheme of the utility model is as follows: the support groove is provided with a fastening device, the fastening device comprises a buckle plate and a pneumatic device, and the pneumatic device controls the buckle plate to be opened or fastened.
The further technical scheme of the utility model is as follows: and an air nozzle is arranged on one side of the third working platform, is just opposite to the inside of one end of the auxiliary frame, and blows air to the other end from the inside end of the auxiliary frame.
The utility model has the beneficial effects that: by adopting the technical scheme, the intelligent production equipment for the auxiliary frame can improve the automation degree of the frame production equipment when producing the auxiliary frame, greatly reduces the burden of operators, and can effectively improve the production efficiency and quality of products by obtaining three products, namely the left longitudinal beam, the middle cross beam and the right longitudinal beam, at one time.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent production device for an auxiliary frame according to the present invention;
FIG. 2 is a schematic diagram of the sub-frame intelligent production facility of the present invention as a whole;
FIG. 3 is a schematic view of the construction of the bracket of the present invention;
FIG. 4 is a schematic view of the structure of the punching apparatus according to the present invention;
fig. 5 is a schematic structural diagram of the bending machine of the utility model;
fig. 6 is a schematic side view of the bending machine according to the present invention;
FIG. 7 is a schematic structural view of the clamping flipping block of the present invention in a released state;
fig. 8 is a schematic structural view of the clamping turning block in a tightened state.
Detailed Description
The utility model is further described with reference to the following figures and detailed description.
Example (b):
the intelligent production equipment for the auxiliary frame shown in fig. 1 to 8 comprises an electrical control system 10, a mechanical arm device 8, a bending device 6, a feeding platform 1, a first working platform 2, a second working platform 3, a third working platform 4 and a discharging platform 5, wherein the mechanical arm device 8 comprises a driving motor 81, an installation frame 82, a mechanical arm 83 and a walking track 84, the walking track 84 is located right above the installation frame, the mechanical arm is downwards hung on the walking track 84, is driven by the driving motor to move on the walking track and can be downwards extended or upwards retracted, and the driving motor is controlled by the electrical control system to start and stop; bending device, feeding platform, first work platform, second work platform and third work platform and ejection of compact platform arrange from a left side to the right side in proper order, feeding platform, first work platform, second work platform and third work platform and ejection of compact platform cover inside the installation frame are installed to the installation frame.
The bending device comprises a base 61, one side of the base 61 protrudes outwards, a supporting block 62 which is driven by hydraulic pressure to move is installed on the protruding portion, a rotating bearing 63 is vertically installed at one end of the base, a rotating seat 64 which can rotate 90 degrees clockwise or anticlockwise is installed on the rotating bearing, the rotating seat comprises a rotating block 65 installed on a rotating shaft and a lifting block 66 which is pushed by a hydraulic rod to move obliquely and is attached to the side of the rotating block, one end of the rotating block 65 is semicircular, the other end of the rotating block is square, semicircular grooves are formed in the opposite side surfaces of the supporting block 62 and the rotating block 65, semicircular grooves are formed in the semicircular side surfaces of the rotating block 65 and the two side surfaces connected with the semicircular surfaces, semicircular grooves are formed in the opposite side surfaces of the lifting block 66 and the rotating block 65, and the supporting block 62, the rotating block 65, semicircular grooves are formed in the opposite side surfaces of the supporting block 62, The size and the height of the semicircular groove on the lifting block 66 are all consistent, a clamping overturning block 67 is arranged on the position, close to the rotary seat, on the base, an overturning motor 68 is arranged at the other end of the base, a motor rotating shaft is connected with the clamping overturning block 67 through a rotating shaft, the clamping overturning block 67 comprises three circular arc-shaped clamping blocks 671 which are consistent in size, the clamping blocks are driven by an air pump to shrink or loosen, and the motor driving rotating shaft drives the clamping overturning block to overturn.
The feeding platform 1 comprises an auxiliary frame placing platform, three supporting grooves are formed in the auxiliary frame placing platform and respectively support a left longitudinal beam, a right longitudinal beam and a middle cross beam of the auxiliary frame, a probe is arranged on one supporting groove and is connected with an electrical control system through a signal line, and the manipulator is controlled by the electrical control system to operate.
The first working platform 2 comprises two supporting grooves, the supporting grooves respectively correspond to a left longitudinal beam and a right longitudinal beam of the auxiliary frame, a bracket 21 which is controlled by a hydraulic rod and can turn downwards by 90 degrees along the clockwise direction is arranged between the two supporting grooves, two drilling machines are arranged on the right outer side of each supporting groove, the positions of drill bits of the drilling machines respectively correspond to the hole positions of a first hole and a second hole on a cross beam in the middle of the auxiliary frame, the drill bits of the drilling machines can stretch, a probe is arranged on one supporting groove of the first working platform and is connected with an electrical control system through a signal line, and the drilling machines are controlled by the electrical control system to start and stop; the first working platform further comprises two semicircular notch punching devices 22 which are respectively located at two ends of the left longitudinal beam and the right longitudinal beam, each punching device comprises a base 221 and an outer die 223 with semicircular notches, the outer die 223 is installed at the end portion of the base, the semicircular inner die 222 is locked on the hydraulic rod through bolts and placed in the semicircular notches of the outer dies, the hydraulic rod is installed on the base 221 and moves in the direction of the semicircular notches of the outer dies 223 in a telescopic mode, and the base 221 moves in the front-back direction to enable the semicircular notch punching devices to enter and exit the working positions to complete the semicircular notch punching work of the left longitudinal beam and the semicircular notch punching work of the right longitudinal beam.
The second working platform 3 comprises three supporting grooves, a probe is arranged on one of the supporting grooves and connected with an electrical control system through a signal line, the drilling machines are controlled by the electrical control system to start and stop, a left longitudinal beam drilling machine, a right longitudinal beam drilling machine and three middle cross beam drilling machines are arranged on the second working platform, the positions of drill bits of the left longitudinal beam drilling machine and the right longitudinal beam drilling machine correspond to the hole positions of through holes in the left longitudinal beam and the right longitudinal beam respectively, and the positions of the drill bits of the three middle cross beam drilling machines correspond to the hole positions of a third hole, a fourth hole and a fifth hole in the middle cross beam of the auxiliary frame respectively.
The third working platform 4 comprises three supporting grooves and two cutting devices 41, a probe is arranged on one of the supporting grooves and is connected with an electrical control system through a signal line, the cutting devices are controlled by the electrical control system to start and stop, the cutting devices comprise a controller, a cutting motor, a saw disc and a hydraulic pump, the controller is connected with the electrical control system through the signal line, the output end of the controller is respectively connected with the cutting motor and the hydraulic pump, the saw disc is installed on a rotating shaft of the cutting motor, the saw disc part is exposed out of the table top of the third working platform, the hydraulic pump is installed on the lower portion of the third working platform, a hydraulic push rod of the hydraulic pump inclines upwards along the longitudinal direction, the cutting motor is installed and fixed at the end of the hydraulic push rod of the hydraulic pump and is pushed by the hydraulic rod, and the cutting route of the saw disc is upwards inclined in the longitudinal direction.
Discharging platform 5 includes left longeron transfer frame, middle part crossbeam transfer frame and right longeron transfer frame, and each transfer frame passes through the connecting rod by two circular steel pipes that are parallel to each other and connects and constitute, and the circular steel pipe that is parallel to each other forms the decurrent discharging platform mesa of slope, and the transfer frame is supported by the supporting legs, is close to the supporting legs of third work platform's one end is higher, and the supporting legs of keeping away from third work platform's one end is shorter. Preferably, the second manipulator includes four picks up the claw, and wherein two pick up the left longeron and the right longeron that the claw corresponds the sub vehicle frame respectively, and two other pick up the middle part crossbeam that the claw corresponds the sub vehicle frame for it is more steady to snatch the work piece.
Preferably, the picking claw shape of manipulator is two semicircles, and two semicircles can tighten up each other or relax for it is stable with the more laminating work piece of work piece face when picking up the claw and snatching.
Preferably, a probe provided on the robot is mounted on the pick-up claw, and it is possible to detect whether or not there is a workpiece on the robot for the next action.
Preferably, a lubricant and cooling water nozzle is arranged beside the drill bit of the drilling machine.
Preferably, the left longitudinal beam drilling machine and the right longitudinal beam drilling machine are bilaterally symmetrical drilling machines capable of drilling holes in opposite directions at the same time, so that the holes can be drilled simultaneously, and the working efficiency is improved.
Preferably, a protective cover is arranged outside the saw disc, so that the scrap iron can be effectively prevented from splashing.
Preferably, the support groove is provided with a fastening device, the fastening device comprises a buckle plate and a pneumatic device, and the pneumatic device controls the buckle plate to be opened or fastened.
Preferably, one side of the third working platform is provided with an air nozzle, the air nozzle is opposite to one end of the auxiliary frame, the air nozzle simultaneously sprays air into the auxiliary frame in the cutting process, and impurities such as scrap iron and the like in the auxiliary frame are blown out
The working principle and the process are as follows:
firstly, the processing raw material of the auxiliary frame is a round steel pipe, the total length of the steel pipe is set according to the requirements of a frame, the steel pipe is placed on a loading vehicle after being cut, an operator manually puts the steel pipe into a bending machine to be bent, and after the steel pipe is bent, the operator takes out the bent steel pipe 7 and puts the bent steel pipe on a feeding platform. The feeding platform 1 is provided with a probe, when a workpiece is arranged on the feeding platform 1, the probe is pressed down and simultaneously feeds back a signal to an electrical control system, the electrical control system sends an instruction after receiving the signal, the mechanical arm is commanded to move to the upper part of the feeding platform, then the steel pipe is placed on a first working platform after being picked and then ascended to move to the first working platform, the probe on the first working platform is pressed down by the steel pipe, the probe feeds back a signal to the electrical control system, the electrical control system sends an instruction, and a hydraulic rod for commanding and controlling the bracket of the first working platform is pushed and overturned for 90 degrees after extending out to reach the maximum stroke. Because the two ends of the steel pipe are supported by the supporting columns, the middle part of the steel pipe can rotate clockwise by 90 degrees and fall due to the action of gravity after being suspended, when the bracket is pushed and overturned by 90 degrees, the hydraulic rod of the control bracket can feed back a signal to the electric control system after reaching the maximum stroke, the electric control system sends an instruction after receiving the signal, the instruction enables the base to move forward to enable the semicircular notch punching device to enter a working position, the outer die wraps the port of the steel pipe, the inner die just enters the port of the steel pipe, the hydraulic rod is located at the middle position of the stroke at the moment, the hydraulic rod contracts to enable the inner die and the outer die to punch a side semicircular notch on the steel pipe, the hydraulic rod extends to the maximum stroke to enable the inner die and the outer die to punch another side semicircular notch on the steel pipe, the hydraulic rod can feed back a signal to the electric control system after extending to the maximum stroke, and the electric control system sends an instruction after receiving the signal, the instruction makes the drilling machine begin to work until the drilling machine stretches out the drill bit and drills to reach the maximum travel set for and then withdraws the drill bit and returns to the initial position, at the moment, the electrical control system can send an instruction to control the base to move backwards so that the semicircular notch punching device returns to the initial position and feeds back a signal to the electrical control system, the electrical control system sends an instruction after receiving the signal, the instruction makes the hydraulic rod of the bracket contract, the bracket is packed up and the steel pipe is also supported, after the bracket is packed up, the bracket completes one-time working process, at the moment, a signal can be fed back to the electrical control system, the electrical control system sends the next instruction after receiving the signal, the instruction mechanical arm moves to the first working platform and picks the steel pipe which is primarily processed and then moves into the second working platform.
After the workpiece is placed into the second working platform, the probe on the second working platform is pressed down by the initially processed steel pipe, the probe feeds back a signal to the electrical control system after being pressed down, the electrical control system sends out an instruction after receiving the feedback signal, the instruction can instruct the drilling machine on the second working platform to work once at the same time, and the drilling machine works once and is set to be retracted after the drill bit extends out of the drilled hole and reaches the maximum stroke. After the drilling machine on the second working platform finishes one working action, the electrical control system sends out an instruction to command the mechanical arm to move to the second working platform to grab and move the steel pipe subjected to secondary processing to be placed into a third working platform.
All holes of the workpiece are formed in the steel pipe processed by the second working platform, when the steel pipe is placed into the third working platform, cutting processing is carried out, the steel pipe can press down a probe of the third working platform on the third working platform, the probe feeds back signals to the electrical control system, the electrical control system sends out an instruction to command the cutting motor and push a hydraulic pump of the cutting motor to work, a hydraulic rod of the hydraulic pump is commanded to extend and retract, the cutting motor is pushed by the hydraulic rod of the hydraulic pump to obliquely upwards cut the steel pipe into three sections, wherein the two ends of the steel pipe are divided into a left longitudinal beam and a right longitudinal beam, and the middle part of the steel pipe is a middle cross beam. After a hydraulic rod of the hydraulic pump finishes one instruction action, the electric control system sends an instruction to command the mechanical arm to move to the third working platform to grab and move the cut steel pipe, and the steel pipe is sent to the discharging platform and is sent out by the discharging platform.
It should be noted that, when the steel pipe is put into each work platform, namely the buckling plate and the pneumatic device of the buckling device arranged on the support groove can start working while the probe is pressed down, the steel pipe is buckled to prevent the workpiece from displacing or popping out of the support groove due to vibration, and when the drilling or cutting action is completed, the buckling device can receive the instruction of the electric control system to command the pneumatic valve to work to open the buckling plate.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a sub vehicle frame intelligence production facility which characterized in that: the mechanical arm device comprises a driving motor, an installation frame, a mechanical arm and a walking track, wherein the walking track is positioned right above the installation frame, the mechanical arm is downwards hoisted on the walking track, the mechanical arm is driven by the driving motor to move on the walking track and can be downwards extended or upwards retracted, and the driving motor is controlled by the electric control system to start and stop; the feeding platform, the first working platform, the second working platform, the third working platform and the discharging platform are sequentially arranged from left to right, and the feeding platform, the first working platform, the second working platform, the third working platform and the discharging platform are covered in the mounting frame by the mounting frame;
the bending device comprises a base, one side of the base protrudes outwards, a supporting block which is driven by hydraulic pressure to move is installed on the protruding part, a rotating bearing is vertically installed at one end of the base, a rotating seat which can rotate clockwise or anticlockwise for 90 degrees is installed on the rotating bearing, the rotating seat comprises a rotating block which is installed on the rotating shaft and a lifting block which is pushed by a hydraulic rod to be capable of moving obliquely and is attached to the side part of the rotating block, one end of the rotating block is semicircular, the other end of the rotating block is square, semicircular grooves are formed in the side surfaces, opposite to the supporting block and the rotating block, of the supporting block, semicircular grooves are formed in the semicircular side surfaces of the rotating block and the two side surfaces connected with the semicircular surfaces, semicircular grooves are formed in the side surfaces, opposite to the lifting block and the rotating block, and the size and the height of the semicircular grooves in the supporting block, the rotating block and the lifting block are all the same, the clamping turnover block is arranged on the base close to the rotating seat, the other end of the base is provided with a turnover motor, a rotating shaft of the motor is connected with the clamping turnover block through a rotating shaft, the clamping turnover block comprises three arc-shaped clamping blocks with the same size, the clamping blocks are driven by an air pump to perform tightening or loosening actions, and the motor drives the rotating shaft to drive the clamping turnover block to perform turnover actions;
the feeding platform comprises an auxiliary frame placing table, three supporting grooves are formed in the auxiliary frame placing table and respectively support a left longitudinal beam, a right longitudinal beam and a middle cross beam of the auxiliary frame, a probe is arranged on one supporting groove and is connected with an electrical control system through a signal line, and the manipulator is controlled by the electrical control system to operate;
the first working platform comprises two supporting grooves, the supporting grooves respectively correspond to a left longitudinal beam and a right longitudinal beam of the auxiliary frame, a bracket which is controlled by a hydraulic rod and can be turned downwards by 90 degrees along the clockwise direction is arranged between the two supporting grooves, two drilling machines are arranged on the right outer side of each supporting groove, the positions of drill bits of the drilling machines respectively correspond to the hole positions of a first hole and a second hole on a cross beam in the middle of the auxiliary frame, the drill bits of the drilling machines can stretch, a probe is arranged on one supporting groove of the first working platform and is connected with an electrical control system through a signal wire, and the drilling machines are controlled by the electrical control system to start and stop; the first working platform further comprises two semicircular notch punching devices which are respectively positioned at two ends of the left longitudinal beam and the right longitudinal beam, each punching device comprises a base and an outer mold with a semicircular notch, the outer mold is installed at the end part of the base, the semicircular inner mold is locked on the hydraulic rod through a bolt and placed in the semicircular notch of the outer mold, the hydraulic rod is installed on the base and moves in a telescopic mode along the direction of the semicircular notch of the outer mold, and the base moves in the front-back direction to enable the semicircular notch punching devices to enter and exit the working positions to complete the semicircular notch punching work of the left longitudinal beam and the right longitudinal beam;
the second working platform comprises three support grooves, a probe is arranged on one support groove and is connected with an electrical control system through a signal line, the drilling machines are controlled to start and stop by the electrical control system, a left longitudinal beam drilling machine, a right longitudinal beam drilling machine and three middle cross beam drilling machines are arranged on the second working platform, the positions of drill bits of the left longitudinal beam drilling machine and the right longitudinal beam drilling machine respectively correspond to the hole positions of through holes in the left longitudinal beam and the right longitudinal beam, and the positions of drill bits of the three middle cross beam drilling machines respectively correspond to the hole positions of a third hole, a fourth hole and a fifth hole in a middle cross beam of the auxiliary frame;
the third working platform comprises three supporting grooves and two cutting devices, a probe is arranged on one of the supporting grooves and is connected with an electrical control system through a signal wire, the cutting devices are controlled to start and stop by the electrical control system, each cutting device comprises a controller, a cutting motor, a saw disc and a hydraulic pump, the controller is connected with the electrical control system through the signal wire, the output end of the controller is respectively connected with the cutting motor and the hydraulic pump, the saw disc is installed on a rotating shaft of the cutting motor, part of the saw disc is exposed out of the table top of the third working platform, the hydraulic pump is installed at the lower part of the third working platform, a hydraulic push rod of the hydraulic pump inclines upwards along the longitudinal direction, the cutting motor is installed and fixed at the end part of the hydraulic push rod of the hydraulic pump and is pushed by the hydraulic rod, and the cutting route of the saw disc is cut upwards in the longitudinal direction;
the discharging platform comprises a left longitudinal beam conveying frame, a middle cross beam conveying frame and a right longitudinal beam conveying frame, each conveying frame is formed by connecting two parallel round steel pipes through connecting rods, the parallel round steel pipes form a discharging platform table board inclined downwards, the conveying frames are supported by supporting legs and are close to one end of the third working platform, the supporting legs are higher, and the supporting legs far away from one end of the third working platform are shorter.
2. The intelligent auxiliary frame production device according to claim 1, wherein: the manipulator includes four picks up the claw, and wherein two pick up the left longeron and the right longeron that the claw corresponds the sub vehicle frame respectively, and two other pick up the middle part crossbeam that the claw corresponds the sub vehicle frame.
3. The intelligent auxiliary frame production device according to claim 2, wherein: the picking claw of the manipulator is in the shape of two semicircles, and the two semicircles can be mutually tightened or loosened.
4. The intelligent auxiliary frame production device according to claim 2, wherein: the upper part of the semicircle top of the picking claw is provided with a probe.
5. The intelligent auxiliary frame production device according to claim 1, wherein: and a lubricant and cooling water nozzle is arranged beside the drill bit of the drilling machine.
6. The intelligent auxiliary frame production device according to claim 1, wherein: the left longitudinal beam drilling machine and the right longitudinal beam drilling machine are bilaterally symmetrical drilling machines capable of drilling holes in opposite directions at the same time.
7. The intelligent auxiliary frame production device according to claim 1, wherein: a protective cover is arranged outside the saw disc.
8. The intelligent auxiliary frame production device according to claim 1, wherein: the support groove is provided with a fastening device, the fastening device comprises a buckle plate and a pneumatic device, and the pneumatic device controls the buckle plate to be opened or fastened.
9. The intelligent auxiliary frame production device according to claim 1, wherein: and an air nozzle is arranged on one side of the third working platform, is just opposite to the inside of one end of the auxiliary frame, and blows air to the other end from the inside end of the auxiliary frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122416033.2U CN216178321U (en) | 2021-10-08 | 2021-10-08 | Intelligent production equipment for auxiliary frame |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122416033.2U CN216178321U (en) | 2021-10-08 | 2021-10-08 | Intelligent production equipment for auxiliary frame |
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| CN216178321U true CN216178321U (en) | 2022-04-05 |
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| CN202122416033.2U Active CN216178321U (en) | 2021-10-08 | 2021-10-08 | Intelligent production equipment for auxiliary frame |
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| CN (1) | CN216178321U (en) |
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2021
- 2021-10-08 CN CN202122416033.2U patent/CN216178321U/en active Active
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