CN212793912U

CN212793912U - Aluminum profile processing production line

Info

Publication number: CN212793912U
Application number: CN202021475766.2U
Authority: CN
Inventors: 朱燕明; 吴瑜华
Original assignee: Jiangsu Hengshang Energy Conservation Technology Co Ltd
Current assignee: Jiangsu Hengshang Energy Conservation Technology Co Ltd
Priority date: 2020-07-23
Filing date: 2020-07-23
Publication date: 2021-03-26
Anticipated expiration: 2030-07-23

Abstract

The utility model relates to an aluminum profile processing production line, which comprises a truss, a plurality of truss manipulators and a plurality of processing stations; a truss manipulator is arranged between every two adjacent processing stations; the truss manipulator is arranged on the truss and slides on the truss, and the section is transmitted among the plurality of processing stations; the plurality of machining stations comprises a cutting station, a drilling station and an end milling station. The utility model discloses a production line is carried, is cut, is drilled and is milled end to the section bar, enlarges the productivity demand, raises the efficiency demand.

Description

Aluminum profile processing production line

Technical Field

The utility model relates to an automated production technical field, in particular to aluminium alloy processing lines.

Background

The processing of the section bar involves many varieties and specifications, the contour line of a workpiece is complex, the processing requirement is high, and the workload of cutting, drilling and end milling is huge.

At present, the domestic aluminum profile processing industry and the aluminum door and window curtain wall industry are mostly in the basic traditional manufacturing and processing mode, and still rely on intensive labor force to manually operate various processing devices for processing, production, assembly and installation. The traditional section bar processing mode has the following problems: (1) the labor consumption is large, and the material waste amount is large; (2) multi-station discrete operation occupies a large production field and has low production efficiency; (3) the processing precision is unstable, the quality is poor, and the error rate is high; (4) the processing quality process is not convenient to trace back.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model discloses an aluminium alloy processing lines.

The utility model discloses the technical scheme who adopts as follows:

an aluminum profile processing production line comprises a truss, a plurality of truss manipulators and a plurality of processing stations; a truss manipulator is arranged between every two adjacent processing stations; the truss manipulator is arranged on the truss and slides on the truss, and the section is transmitted among the plurality of processing stations; the plurality of machining stations comprises a cutting station, a drilling station and an end milling station.

The method is further technically characterized in that: the truss manipulator and each processing station are respectively connected with a control module; the truss manipulator and the processing station respectively comprise a servo motor and a proximity switch; the control module is used for receiving signals of the proximity switch to control the servo motor.

The method is further technically characterized in that: the plurality of processing stations are arranged along the X-axis direction of the truss.

The method is further technically characterized in that: the truss manipulator comprises an X-axis moving assembly, a first Y-axis moving assembly, a second Y-axis moving assembly, a Z-axis moving assembly, a rotating assembly and a clamping assembly; the X-axis moving assembly is arranged on the truss and slides along the X-axis direction of the truss; the first Y-axis moving assembly is arranged on the X-axis moving assembly and slides along the Y-axis direction of the truss; the Z-axis moving assembly is arranged on one side of the first Y-axis moving assembly and slides along the Z-axis direction of the truss; the second Y-axis moving assembly is arranged at the bottom of the Z-axis moving assembly and slides along the Y-axis direction of the truss; the clamping assembly is fixed on the second Y-axis moving assembly; the rotating assembly is connected with the clamping assembly to drive the clamping assembly to rotate.

The method is further technically characterized in that: the aluminum profile processing production line further comprises a feeding workbench and a discharging workbench; the feeding workbench and the discharging workbench are both drum conveyors; the roller conveyor comprises a servo motor and a proximity switch.

The method is further technically characterized in that: the cutting station is double-head blanking saw equipment; the drilling station is a section bar drilling machine; the end milling station is six-axis end face milling equipment.

The utility model has the advantages as follows:

1. the utility model provides the high degree of automation of trade improves production efficiency, the cost of using manpower sparingly reduces the burden of recruitment, improves the security and the stability of production, improves the product percent of pass.

2. The utility model reduces the operators and improves the processing precision; the section processing precision is stable, the quality is good, and the error rate is low; the processing quality process can be traced.

3. The section bar cutting, drilling, end milling take shape, form the production line, and the place occupies fewly, and production efficiency is high.

Drawings

Fig. 1 is a horizontal view of the present invention.

Fig. 2 is a top view of the present invention.

Fig. 3 is a front view of a truss robot.

Figure 4 is a side view of a truss robot.

In the figure: 100. a truss; 200. a truss manipulator; 201. an X-axis moving assembly; 202. a first Y-axis moving assembly; 203. a second Y-axis moving assembly; 204. a Z-axis moving assembly; 205. a rotating assembly; 206. A gripping assembly; 300. a processing station; 301. a cutting station; 302. a drilling station; 303. an end milling station; 304. turning over the workbench; 401. a first fixed seat; 402. an X-axis sliding guide rail; 403. an X-axis guide block; 404. an X-axis walking beam frame; 405. a first servo motor; 406. a first speed reducer; 501. A first fixed seat; 502. a first Y-axis walking beam; 503. a first Y-axis slide guide; 504. a first Y-axis guide block; 505. a second servo motor; 506. a second speed reducer; 507. a hanger; 601. a second Y-axis walking beam; 602. a second Y-axis slide guide; 603. a second Y-axis guide block; 604. a third servo motor; 605. a third speed reducer; 701. a connecting plate; 702. a Z-axis linear guide rail; 703. a Z-axis lead screw; 704. a Z-axis guide slide block; 705. a Z-axis travel column; 706. a fourth servo motor; 707. a fourth speed reducer; 801. a fifth servo motor; 802. a driving wheel; 803. a driven wheel; 901. a first clamp; 902. a second clamp; 903. a transition plate; 904. a slide rail.

Detailed Description

The foregoing and other features, aspects and utilities of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. Directional terms as referred to in the following examples, for example: up, down, left, right, front or rear, etc., are simply directions with reference to the drawings. Therefore, the directional terminology used is for the purpose of description and is not intended to be limiting, and moreover, like reference numerals will be used to refer to like elements throughout.

The following describes a specific embodiment of the present embodiment with reference to the drawings.

Fig. 1 is a horizontal view of the present invention, and fig. 2 is a top view of the present invention. With reference to fig. 1 and 2, an aluminum profile processing line includes a truss 100, a plurality of truss manipulators 200, and a plurality of processing stations 300. A truss robot 200 is disposed between two adjacent processing stations 300. The truss robot 200 and each processing station 300 are connected to a control module. The truss robot 200 is installed on the truss 100, and the truss robot 200 slides on the truss 100. The plurality of processing stations 300 includes a cutting station 301, a drilling station 302, and an end milling station 303. The truss robot 200 and the process station 300 each include a servo motor and a proximity switch. The control module is used for receiving signals of the proximity switch to control the servo motor.

The truss robot 200 and the processing station 300 also include wireless signal transceiving means. The truss manipulator 200 and the processing station 300 adopt a wireless signal transmission instruction, a network interface is reserved for standby transmission, the control software is uniformly managed to carry out remote operation, and normal communication between the truss manipulator 200 and the processing station 300 is guaranteed.

The aluminum profile processing production line further comprises a feeding workbench 400 and a discharging workbench 500. The feeding table 400 and the discharging table 500 are both drum conveyors. The roller conveyor includes a servo motor and a proximity switch.

The cutting station 301 is a double-ended blanking saw apparatus. The drilling station 302 is a profile drill. The end milling station is six-axis end milling equipment.

Fig. 3 is a front view of the truss robot, and fig. 4 is a side view of the truss robot. Referring to fig. 3 and 4, the truss robot 200 includes an X-axis moving assembly 201, a first Y-axis moving assembly 202, a second Y-axis moving assembly 203, a Z-axis moving assembly 204, a rotating assembly 205, and a gripping assembly 206. The X-axis moving assembly 201 is disposed on the truss 100 and slides in the X-axis direction of the truss 100. The first Y-axis moving assembly 202 is disposed on the X-axis moving assembly 201 and slides in the Y-axis direction of the truss 100. The Z-axis moving assembly 204 is disposed at one side of the first Y-axis moving assembly 202 and slides in the Z-axis direction of the truss 100. The second Y-axis moving assembly 203 is disposed at the bottom of the Z-axis moving assembly 204 and slides in the Y-axis direction of the truss 100. The gripping assembly 206 is fixed to the second Y-axis moving assembly 203. The rotating assembly 205 is connected with the gripping assembly 206, and drives the gripping assembly 206 to rotate.

The X-axis moving assembly 201 includes a first fixed base 401, an X-axis sliding guide 402, an X-axis guide block 403, and an X-axis traveling beam frame 404. A first fixed seat 401 is arranged at the top end of the truss 100; an X-axis sliding guide rail 402 is horizontally arranged above the first fixed seat 401; an X-axis transmission rack is arranged on the X-axis sliding guide rail 402 along the axis direction of the X-axis sliding guide rail, and an X-axis guide block 403 is also arranged on the X-axis sliding guide rail 402; the X-axis guide block 403 is fixedly connected to the X-axis traveling beam frame 404, and the X-axis traveling beam frame 404 is slidable in the X-axis direction of the truss 100. The inside of the X-axis sliding guide 402 passes through the output shaft of the first servo motor 405, and the output shaft of the first servo motor 405 and the output shaft of the first reducer 406 are connected by a coupling.

The first Y-axis moving assembly 202 includes a second fixed base 501, a first Y-axis walking beam 502, a first Y-axis sliding guide 503, and a first Y-axis guide block 504. The bottom of the second fixed base 501 is mounted with a first Y-axis sliding guide 503. A first Y-axis transmission rack is arranged on the first Y-axis sliding guide 503 along the axial direction thereof, and a first Y-axis guide block 504 is further arranged on the first Y-axis sliding guide 503. The first Y-axis walking beam 502 is mounted on a first Y-axis guide block 504. The first Y-axis traveling beam 502 is slidable in the Y-axis direction of the truss 100. The inside of the first Y-axis guide block 504 passes through an output shaft of the second servo motor 505, and the output shaft of the second servo motor 505 and the output shaft of the second reducer 506 are connected by a coupling. The bottom of the first Y-axis walking beam 502 is mounted with a hanger 507. The hanging rack 507 is provided with a plurality of groups of clamping components 206.

The second Y-axis moving assembly 203 includes a second Y-axis walking beam 601, a second Y-axis sliding guide 602, and a second Y-axis guide block 603. A second Y-axis sliding guide 602 is provided on the X-axis traveling beam frame 404. A second Y-axis transmission rack is arranged on the second Y-axis sliding guide 602 along the axial direction thereof, and a second Y-axis guide block 603 is further arranged on the second Y-axis sliding guide 602. The second Y-axis traveling beam 601 is mounted on the second Y-axis guide block 603. The second Y-axis walking beam 601 can slide in the Y-axis direction of the truss 100. The inside of the second Y-axis guide block 603 passes through the output shaft of the third servo motor 604, and the output shaft of the third servo motor 604 and the output shaft of the third speed reducer 605 are connected by a coupling.

The Z-axis moving assembly 204 includes a connecting plate 701, a Z-axis linear guide 702, a Z-axis lead 703, a Z-axis guide slider 704, and a Z-axis travel column 705. A connection plate 701 is mounted on one side of the second Y-axis traveling beam 601. A Z-axis linear guide 702 is fixed to the connection plate 701. The Z-axis lead 703 is mounted on both sides of the connecting plate 701 through rolling bearings. The Z-axis screw rod 703 is sleeved with a screw block, Z-axis linear guide rails 702 are mounted on two sides of the Z-axis screw rod 703 through bolts, one end of the screw block is mounted on two sides of a Z-axis walking column 705 through bolts, and Z-axis guide sliders 704 corresponding to the Z-axis linear guide rails 702 are mounted on two sides of the Z-axis walking column 705 through bolts. The Z-axis travel post 705 may slide in the Z-axis direction of the truss 100. The Z-axis lead screw 703 is connected to an output shaft of the fourth servo motor 706 through a coupling, and the output shaft of the fourth servo motor 706 is connected to an output shaft of the fourth speed reducer 707 through a coupling.

The rotating assembly 205 comprises a fifth servomotor 801, a driving pulley 802 and a driven pulley 803 which are engaged with each other. The output shaft of the fifth servomotor 801 passes through the center of the capstan 802.

The grasping assembly 206 includes a first gripper 901 and a second gripper 902. The first clamp 901 is a clamping cylinder. The first clamp 901 is fixed to the hanger 507. The second clamp 902 includes a vacuum chuck. The vacuum chuck is fixed to the transition plate 903. A guide rail 904 is installed on one side of the transition plate 903, and the transition plate 903 slides along the guide rail 904. The vacuum chuck is communicated with a vacuum generator through a spray pipe.

The working principle of the truss manipulator 200 is as follows:

when the truss manipulator 200 works, according to actual needs, the first servo motor 405 and the first speed reducer 406 are started, the first servo motor 405 drives the X-axis guide block 403 to slide, the second servo motor 505, the second speed reducer 506, the third servo motor 604 and the third speed reducer 605 are started at the same time, the second servo motor 505 drives the first Y-axis guide block 504 to slide, and the third servo motor 604 drives the second Y-axis guide block 603 to slide, so that the clamping assembly 206 runs to a station where a workpiece needs to be loaded and unloaded.

Then the gripping assembly 206 is lowered by the driving of the fourth servo motor 706 and the fourth speed reducer 707, and simultaneously, during the lowering process, the fifth servo motor 505 drives the rotating shaft assembly 600 to rotate, so that the gripping assembly 700 rotates to the vertical position.

The first gripper 901 grips the workpiece while the second gripper 902 descends along the rail 904 to catch the workpiece and then ascends and the rotating assembly 205 may rotate 90 ° or 180 °. Z-axis guide slide 704 is lowered to the process position. After the first clamp 901 and the second clamp 902 are released, the workpiece which is processed in the first process and has been adjusted in position is placed on the station, then the gripping assembly 206 is lifted to the rotation height, the X-axis transmission assembly 200, the Y1-axis transmission assembly 300 and the Y2-axis transmission assembly 400 are simultaneously operated, and the gripping assembly 206 is returned to the initial position while the Z-axis guide slide 704 is lifted, so that the workpiece can be rapidly transported between different stations.

Example 1:

an aluminum profile processing production line comprises a truss 100, three truss manipulators 200 and four processing stations 300. The truss robot 200 and the processing station 300 are each connected to a control module. The truss robot 200 is installed on the truss 100, and the truss robot 200 slides on the truss 100. The four machining stations 300 include a cutting station 301, two drilling stations 302 and an end milling station 303. The truss robot 200 and the process station 300 each include a servo motor and a proximity switch. The control module is used for receiving signals of the proximity switch to control the servo motor. Between the two drilling stations 302 a turn-over table 304 is arranged.

The truss robot 200 and the processing station 300 also include wireless signal transceiving means. The wireless signal transmission instruction is adopted between the truss manipulator 200 and the processing station 300, and a network interface is reserved for standby transmission.

The aluminum profile processing production line further comprises a feeding workbench 400 and a discharging workbench 500. The feeding table 400 and the discharging table 500 are both drum conveyors. The roller conveyor includes a servo motor and a proximity switch. Two profiles are placed on the loading table 400.

Step S1: taking materials; the feeding workbench sends an instruction to the first truss manipulator, and the first truss manipulator moves above the first section bar of the feeding workbench and grabs the first section bar.

Step S2: transporting; moving a first truss manipulator for grabbing a first section to a specified position of a cutting station, and placing;

step S3: cutting; the cutting station and the first truss manipulator communicate signals mutually, and the cutting work is finished after the first section is correctly clamped;

step S4: transferring; transferring a first section to be continuously processed to a workbench of a first drilling station through a first truss manipulator, and loosening a clamping assembly by the first truss manipulator;

step S5: after receiving the clamp clamping state signal of the drilling station, the first truss manipulator returns to the feeding workbench to grab a second section to be processed, and the steps S1-S4 are repeated;

step S6: the front side of the first section is processed at the first drilling station, after the front side of the first section is processed, a signal for extracting the first section is sent to the second truss manipulator, and the second truss manipulator carries out the operation of transporting the first section to the second drilling station;

step S7: the first section bar is turned by 90 degrees and is completed by a second truss manipulator in the transportation process; the first work of turning for 90 degrees again is completed by the coordination of a second mechanical arm and a second drilling station;

step S8: the second truss manipulator leaves the second drilling station to a specified position to wait, and the second drilling station is started to process the back of the first section;

step S9: after the second drilling station is machined, a workpiece extracting instruction is sent to a third truss manipulator, and the third truss manipulator moves to a second drilling station material taking position;

step S10: the second truss manipulator sends a signal for extracting the second section bar in the step S4, and the steps S6-S9 are repeated;

step S11: the third truss manipulator transfers the first section to an end milling station, a clamping assembly of the third truss manipulator is loosened, the end milling station clamps materials, the clamping assembly of the third truss manipulator is loosened, the third truss manipulator leaves the end milling station to a specified position to wait, and the end milling station is started to start processing;

step S12: placing the processed first section to a blanking workbench by a fourth truss manipulator;

step S13: the third truss robot will signal the second profile from step S9 and repeat steps S11-S12.

Known from embodiment 1, when first truss manipulator was idle, can return the material loading workstation and snatch next section bar to carry in proper order to cutting station, drilling station and the end milling station on the production line through the truss manipulator between two adjacent processing stations and process.

When the cutting station is not free, the first truss manipulator waits between the loading workbench and the cutting station.

When the first drilling station is idle, the first truss robot waits between the cutting station and the first drilling station.

When the second drilling station is not free, the second truss robot waits between the first drilling station and the second drilling station.

When the end mill station is not free, the third truss manipulator waits between the second drilling station and the end mill station.

The double-ended blanking saw device, the profile drilling machine and the six-axis end milling device are all commercially available products and are selected and adjusted by a person skilled in the art according to requirements.

In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.

Claims

1. The utility model provides an aluminium alloy processing lines which characterized in that: comprises a truss (100), a plurality of truss manipulators (200) and a plurality of processing stations (300); a truss manipulator (200) is arranged between every two adjacent processing stations (300); the truss manipulator (200) is mounted on the truss (100), and the truss manipulator (200) slides on the truss (100) to transfer the section between a plurality of processing stations (300); the plurality of machining stations (300) comprises a cutting station (301), a drilling station (302) and an end milling station (303).

2. The aluminum profile processing production line as recited in claim 1, wherein: the truss manipulator (200) and each processing station (300) are respectively connected with a control module; the truss manipulator (200) and the processing station (300) both comprise a servo motor and a proximity switch; the control module is used for receiving signals of the proximity switch to control the servo motor.

3. The aluminum profile processing production line as recited in claim 1, wherein: a plurality of the processing stations (300) are arranged along the X-axis direction of the truss (100).

4. The aluminum profile processing production line as recited in claim 1, wherein: the truss manipulator (200) comprises an X-axis moving assembly (201), a first Y-axis moving assembly (202), a second Y-axis moving assembly (203), a Z-axis moving assembly (204), a rotating assembly (205) and a clamping assembly (206); the X-axis moving assembly (201) is arranged on the truss (100) and slides along the X-axis direction of the truss (100); the first Y-axis moving assembly (202) is arranged on the X-axis moving assembly (201) and slides along the Y-axis direction of the truss (100); the Z-axis moving assembly (204) is arranged on one side of the first Y-axis moving assembly (202) and slides along the Z-axis direction of the truss (100); the second Y-axis moving assembly (203) is arranged at the bottom of the Z-axis moving assembly (204) and slides along the Y-axis direction of the truss (100); the clamping assembly (206) is fixed on the second Y-axis moving assembly (203); the rotating assembly (205) is connected with the clamping assembly (206) to drive the clamping assembly (206) to rotate.

5. The aluminum profile processing production line as recited in claim 1, wherein: the aluminum profile processing production line further comprises a feeding workbench (400) and a discharging workbench (500); the feeding workbench (400) and the discharging workbench (500) are both roller type conveyors; the roller conveyor comprises a servo motor and a proximity switch.

6. The aluminum profile processing production line as recited in claim 1, wherein: the cutting station (301) is double-head blanking saw equipment; the drilling station (302) is a section bar drilling machine; the end milling station is six-axis end face milling equipment.