CN216175811U

CN216175811U - Front fork automatic molding all-in-one

Info

Publication number: CN216175811U
Application number: CN202122416425.9U
Authority: CN
Inventors: 洪志国; 洪佳国
Original assignee: Kunshan Xianzhengda Precision Machinery Co ltd
Current assignee: Kunshan Xianzhengda Precision Machinery Co ltd
Priority date: 2021-10-08
Filing date: 2021-10-08
Publication date: 2022-04-05
Anticipated expiration: 2031-10-08

Abstract

The utility model relates to an automatic front fork forming integrated machine which comprises a rack and a workbench, wherein a feeding mechanism is arranged on one side of the workbench, a first material moving mechanism is arranged on one side, close to the feeding mechanism, of the upper end of the workbench, a pipe bending mechanism, a flattening arc-drawing mechanism and a grabbing and blanking module are sequentially arranged on the other side, far away from the feeding mechanism, of the first material moving mechanism, and a clamping and gully-punching mechanism is arranged in front of the pipe bending mechanism. The utility model has the beneficial effects that: the automatic feeding device integrates a feeding frame, a pipe bending mechanism, a clamping and channel punching mechanism, a flattening and arc drawing mechanism and automatic grabbing and blanking modules, and completes feeding, pipe bending, flattening, arc drawing, channel punching, blanking and other multiple processes at one time, so that the time cost caused by manual product transfer between equipment is solved, the manpower waste is avoided, the equipment cost is reduced, the production automation is realized, and the production efficiency is improved for enterprises.

Description

Front fork automatic molding all-in-one

Technical Field

The utility model relates to the field of bicycle front fork processing, in particular to an automatic front fork forming integrated machine.

Background

Along with the improvement of the living idea of people, the bicycle is accepted by more and more people when people ride the bicycle, people realize the purpose of green environmental protection travel or body building by riding, the bicycle front fork is an important part in the bicycle structure, the upper end of the bicycle front fork is connected with a handlebar, and the lower end of the bicycle front fork is matched with a front wheel to form a front wheel structure with a guiding function, so that the working procedures involved in the processing process of the bicycle front fork are complex, and the precision requirement of matching with other parts is higher;

under the prior art, when a bicycle front fork tube is processed, multiple processes of flattening, arc drawing and channel punching are needed to be completed through a bent tube, each process can be completed through multiple devices, the manual blanking is transferred to the next process device after the previous process is completed, manual carrying and positioning are needed during feeding, time and labor are wasted, and the labor cost is increased.

SUMMERY OF THE UTILITY MODEL

The purpose of the utility model is: the utility model provides a front fork automatic molding all-in-one to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a front fork automatic molding all-in-one, includes frame and workstation, the workstation is located the frame upper end, workstation one side is equipped with feed mechanism, the workstation upper end is close to one side of feed mechanism is equipped with first material mechanism that moves, first material mechanism that moves is including reason material platform and material turnover board, first material mechanism that moves is kept away from feed mechanism's opposite side is equipped with return bend mechanism in proper order, flattens and draws the arc mechanism and snatchs the unloading module, snatch the unloading module fixed set up in workstation one side, return bend mechanism the place ahead is equipped with and presss from both sides tight gully flushing mechanism, press from both sides tight gully flushing mechanism and include the movable slide rail that two symmetries set up, two movable slide rail with workstation fixed connection.

Preferably, the feeding mechanism further comprises a feeding frame, a material pushing cylinder connected with the feeding frame is arranged at the lower end of the feeding frame, the material arranging table is fixedly arranged at the upper end of the feeding frame, the material turning plate is located at the front end of the material arranging table, a material turning cylinder connected with the material turning plate is arranged at the lower end of the material turning plate, and a positioning cylinder assembly and a positioning stop block are respectively arranged on two sides of the material turning plate.

Preferably, the first material moving mechanism comprises a material moving support, a material moving mounting plate vertically connected with the material moving support is arranged at the upper end of the material moving support, a material moving cylinder assembly is arranged on the material moving mounting plate in parallel, a material taking lifting cylinder and a clamping jaw linkage plate are arranged on the material moving cylinder, one end of the clamping jaw linkage plate is connected with a material clamping cylinder, and a clamping jaw is arranged at the lower end of the material clamping cylinder.

Preferably, the pipe bending mechanism comprises a main pipe bending pushing cylinder assembly and a pipe bending wheel assembly, a first pipe bending clamping cylinder assembly is arranged at the front end of the pipe bending wheel assembly, and a second pipe bending clamping cylinder assembly is arranged at the upper end of the pipe bending wheel assembly.

Preferably, the clamping and gully-punching mechanism further comprises a movable lower plate, the movable lower plate is located at the upper end of the movable slide rail, a material moving and feeding oil cylinder is arranged on one side of the movable lower plate, a movable upper plate is arranged at the upper end of the movable lower plate, a material moving and advancing assembly is arranged between the movable lower plate and the movable upper plate, a first vertical headstock is fixedly arranged at the upper end of the movable upper plate, and a clamping assembly and a gully assembly are arranged on the first vertical headstock.

Preferably, the flattening and arc-drawing mechanism comprises a second vertical head seat, a clamping and flattening assembly is arranged on the second vertical head seat, a flattening press block is connected to the lower end of the clamping and flattening assembly, an arc-drawing fixing seat matched with the flattening press block is arranged below the flattening press block, and an arc-drawing assembly is arranged on one side of the arc-drawing fixing seat.

Preferably, the grabbing and blanking module comprises a material receiving frame, and a second material moving mechanism with the same structure as the first material moving mechanism is arranged on one side of the material receiving frame.

Preferably, a hydraulic valve group is arranged at the lower end of the feeding mechanism in the frame, an oil pressure motor is arranged on one side of the hydraulic valve group, an air cooling device is arranged at the lower end of the flattening and arc-drawing mechanism in the frame, and a waste trough is arranged at the lower end of the clamping and ditch-punching mechanism.

The utility model has the beneficial effects that: the utility model provides a front fork automatic molding all-in-one, integrated material loading frame, return bend mechanism, press from both sides tight gully mechanism, flatten and draw arc mechanism and snatch unloading module automation equipment as an organic whole, with material loading, the return bend, flatten, draw the arc, multiple processes such as gully and unloading are once only accomplished, the time cost that needs to transport the product through the manual work between equipment and the equipment and cause has been solved, the manpower waste has been avoided, and the equipment cost has been reduced, realize production automation, for the enterprise improvement production efficiency.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the frame structure of the present invention;

FIG. 3 is a schematic structural diagram of a feeding mechanism according to the present invention;

FIG. 4 is a schematic structural view of a material moving mechanism according to the present invention;

FIG. 5 is a schematic structural diagram of a pipe bending mechanism according to the present invention;

FIG. 6 is a schematic structural view of a clamping and notching mechanism of the present invention;

FIG. 7 is a schematic structural view of a flattening and arcing mechanism of the present invention;

fig. 8 is a schematic structural view of the grabbing and blanking module according to the present invention.

In the figure: 1-a frame, 2-a workbench, 3-a feeding mechanism, 3001-a feeding frame, 3002-a pushing cylinder, 3003-a material arranging table, 3004-a material turning plate, 3005-a material turning cylinder, 3006-a positioning cylinder component, 3007-a positioning block, 4-a first material moving mechanism, 4001-a material moving bracket, 4002-a material moving mounting plate, 4003-a material moving cylinder component, 4004-a material taking lifting cylinder, 4005-a clamping jaw linkage plate, 4006-a material clamping cylinder, 4007-a clamping jaw, 5-a pipe bending mechanism, 5001-a pipe bending main pushing cylinder component, 5002-a pipe bending wheel component, 5003-a first pipe bending clamping cylinder component, 5004-a second pipe bending clamping cylinder component, 6-a clamping gully mechanism, 6001-a moving lower plate, 6002-a moving slide rail, 6003-a material moving feeding cylinder, 6004-moving an upper plate, 6005-moving a material advancing assembly, 6006-a first vertical headstock, 6007-clamping assembly, 6008-a gully assembly, 7-flattening and arc-drawing mechanism, 7001-a second vertical headstock, 7002-clamping and flattening assembly, 7003-flattening press block, 7004-an arc-punching fixed seat, 7005-an arc-punching assembly, 8-a grabbing and blanking module, 8001-a material receiving frame, 8002-a second material moving mechanism, 9-a hydraulic valve bank, 10-a hydraulic motor, 11-an air cooling device and 12-a waste material groove.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

Referring to fig. 1-8, an automatic front fork molding all-in-one machine comprises a frame 1 and a workbench 2, the workbench 2 is arranged at the upper end of the frame 1, a feeding mechanism 3 is arranged at one side of the workbench 2, a first material moving mechanism 4 is arranged at one side of the upper end of the workbench 2 close to the feeding mechanism 3, the first material moving mechanism 4 comprises a material arranging platform 3003 and a material turning plate 3004, the first material moving mechanism 4 moves left and right through a cylinder to clamp a product on the feeding mechanism 3, a pipe bending mechanism 5, a flattening arc drawing mechanism 7 and a grabbing and blanking module 8 are sequentially arranged at the other side of the first material moving mechanism 4 far away from the feeding mechanism 3, the pipe bending mechanism 5 is used for receiving the transferred product after being grabbed by the first material moving mechanism 4 to bend the pipe, the grabbing and blanking module 8 is fixedly arranged at one side of the workbench 2, the grabbing and blanking module 8 is used for grabbing and blanking module to grab the product through the cylinder, a clamping and blanking mechanism 6 is arranged in front of the pipe bending mechanism 5, the clamping and notching mechanism 6 comprises two movable slide rails 6002 which are symmetrically arranged, the two movable slide rails 6002 are fixedly connected with the workbench 2, the clamping and notching mechanism 6 utilizes an oil cylinder in the Y-axis direction to push a product to be transferred in front of the pipe bending mechanism 5, notching is carried out after resetting, and then a pushing oil cylinder in the X-axis direction is utilized to convey the product to the flattening and arc-drawing mechanism 7.

Preferably, the feeding mechanism 3 further comprises a feeding frame 3001, the lower end of the feeding frame 3001 is provided with a material pushing cylinder 3002 connected with the feeding frame 3001, the material pushing cylinder 3002 is used for pushing a product on the feeding frame 3001 upwards for feeding, the material arranging platform 3003 is fixedly arranged at the upper end of the feeding frame 3001, the material turning plate 3004 is located at the front end of the material arranging platform 3003, the lower end of the material turning plate 3004 is provided with a material turning cylinder 3005 connected with the material turning plate 3004, the material arranging platform 3003 is used for temporarily storing a product to be processed, the product is convenient to fall into the material turning plate 3004 in sequence, and two sides of the material turning plate 3004 are respectively provided with a positioning cylinder assembly 3006 and a positioning stop block 3007 for preventing the product from shifting when being grabbed.

Preferably, the first material mechanism 4 that moves is equipped with the material mounting panel 4002 that moves that is connected perpendicularly with it including moving material support 4001, moves material mounting panel 4002 and goes up parallel arrangement and move material cylinder 4003, moves and is equipped with on the material cylinder subassembly 4003 and gets material lift cylinder 4004 and clamping jaw linkage plate 4005, moves material cylinder subassembly 4003 and promotes to get material lift cylinder 4004 and slide around moving the slide rail on the material mounting panel 4002, clamping jaw linkage plate 4005 one end is connected with presss from both sides material cylinder 4006, presss from both sides material cylinder 4006 lower extreme and is equipped with clamping jaw 4007, presss from both sides material cylinder 4006 and drives clamping jaw 4007 and makes elevating movement.

Preferably, the pipe bending mechanism 5 includes a main pipe bending pushing cylinder assembly 5001 and a pipe bending wheel assembly 5002, a gear shaft connected with the pipe bending wheel assembly 5002 is driven to rotate by a rack in the main pipe bending pushing cylinder assembly 5001, a first pipe bending clamping cylinder assembly 5003 is arranged at the front end of the pipe bending wheel assembly 5002 and used for clamping the side face of a product, and a second pipe bending clamping cylinder assembly 5004 is arranged at the upper end of the pipe bending wheel assembly 5002 and used for clamping the upper end and the lower end of the product.

Preferably, the clamping gully mechanism 6 further comprises a movable lower plate 6001, the movable lower plate 6001 is located at the upper end of the movable slide rail 6002, a material moving and feeding cylinder 6003 is arranged on one side of the movable lower plate 6001, the movable lower plate 6001 slides along the movable slide rail 6002 through the material feeding cylinder 6003, a movable upper plate 6004 is arranged at the upper end of the movable lower plate 6001, a material moving and advancing assembly 6005 is arranged between the movable lower plate 6001 and the movable upper plate 6004 and used for pushing the movable upper plate 6004 to move along the Y-axis direction, a first vertical headstock 6006 is fixedly arranged at the upper end of the movable upper plate 6004, a clamping assembly 6007 and a gully assembly 6008 are arranged on the first vertical headstock 6006, the clamping assembly 6007 is vertically arranged on one side of the gully assembly 6008, and the gully is performed after a product is clamped by the cylinder.

Preferably, the flattening and arc-drawing mechanism 7 comprises a second vertical head seat 7001, a clamping and flattening assembly 7002 is arranged on the second vertical head seat 7001, the lower end of the clamping and flattening assembly 7002 is connected with a flattening pressing block 7003, a product is fixed by pressing the flattening pressing block 7003 through an air cylinder, an arc-punching fixing seat 7004 matched with the flattening pressing block 7003 is arranged below the flattening pressing block 7003, an arc-punching assembly 7005 is arranged on one side of the arc-punching fixing seat 7004, and an arc-punching cutter pushes the product to punch an arc through the air cylinder.

Preferably, the grabbing blanking module 8 comprises a material receiving frame 8001, the material receiving frame 8001 is located on the side of the rack, a product falls into the material frame through the material receiving frame 8001, a second material moving mechanism 8002 which is identical to the first material moving mechanism 4 in structure is arranged on one side of the material receiving frame 8001, and the second material moving mechanism 8002 is used for grabbing the product and then placing the material receiving frame 8001.

Preferably, the position that lies in 3 lower extremes of feed mechanism in frame 1 is equipped with hydraulic pressure valves 9, and hydraulic pressure valves 9 one side is equipped with hydraulic motor 10, and the position that lies in 7 lower extremes of flattening arc mechanism in frame 1 is equipped with air cooling device 11, and air cooling device 11 is used for reducing the heat that produces in the machine course of the work, presss from both sides tight gully flushing mechanism 6 lower extreme and is equipped with waste chute 12, and the waste material that the machine work position produced passes through waste chute 12 roll-off machine and falls into the waste material frame.

The product is placed into the feeding mechanism 3 through manual feeding, and the lower end lifting cylinder pushes the product upwards to the material arranging platform 3001 and sequentially falls into the material turning plate 3004 to be grabbed; the first material moving mechanism 4 moves the clamping jaw 4007 to the position above the material turning plate 3004 by being pushed by the material moving cylinder 4003, descends and grabs a product; after grabbing, resetting, conveying the product to a bent pipe wheel assembly 5002 of the pipe bending mechanism 5, descending clamping devices on the side surface and the upper part of the bent pipe wheel assembly 5002 to fix the product, starting a bent pipe main push cylinder assembly, and driving the bent pipe wheel assembly 5002 to rotate by a gear shaft to finish pipe bending; then the clamping and notching mechanism 6 moves towards the pipe bending mechanism 5, when the clamping assembly 6007 moves to the position above the product, the product is pressed downwards to be clamped, then the product is reset, and after the product is reset, the notching assembly 6008 pushes forwards to notch the product; the oil cylinder on the side face of the clamping and notching mechanism 6 is pushed forwards, the oil cylinder moves to the front end of the flattening and arc-drawing mechanism 7 along the direction of the slide rail, the oil cylinder moves close to the flattening and arc-drawing mechanism 7 after being in place, the clamping and flattening assembly 7002 on the flattening and arc-drawing mechanism 7 descends to clamp a product at the moment, the clamping and notching mechanism 6 resets, the arc-drawing assembly 7005 is pushed forwards to perform arc-drawing on the product, and the clamping and flattening assembly 7002 releases the product; after the arc striking is finished, the grabbing and blanking module 8 grabs the product to the receiving frame for blanking.

The above examples are intended to further illustrate the present invention, but are not intended to limit the utility model to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. The utility model provides a front fork automatic molding all-in-one, includes frame (1) and workstation (2), its characterized in that: the workbench (2) is positioned at the upper end of the frame (1), a feeding mechanism (3) is arranged at one side of the workbench (2), a first material moving mechanism (4) is arranged on one side of the upper end of the workbench (2) close to the feeding mechanism (3), the first material moving mechanism (4) comprises a material arranging platform (3003) and a material turning plate (3004), the other side of the first material moving mechanism (4) far away from the feeding mechanism (3) is sequentially provided with a pipe bending mechanism (5), a flattening arc-drawing mechanism (7) and a grabbing blanking module (8), the grabbing and blanking module (8) is fixedly arranged on one side of the workbench (2), the pipe bending mechanism (5) is arranged in front of the pipe bending mechanism (5) and is provided with a clamping gully mechanism (6), the clamping gully mechanism (6) comprises two symmetrically arranged movable slide rails (6002), and the movable slide rails (6002) are fixedly connected with the workbench (2).

2. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: the feeding mechanism (3) further comprises a feeding frame (3001), a material pushing cylinder (3002) connected with the feeding frame is arranged at the lower end of the feeding frame (3001), the material arranging platform (3003) is fixedly arranged at the upper end of the feeding frame (3001), the material turning plate (3004) is located at the front end of the material arranging platform (3003), a material turning cylinder (3005) connected with the material turning plate (3004) is arranged at the lower end of the material turning plate (3004), and a positioning cylinder assembly (3006) and a positioning stop block (3007) are respectively arranged on two sides of the material turning plate (3004).

3. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: the first material moving mechanism (4) comprises a material moving support (4001), the upper end of the material moving support (4001) is provided with a material moving mounting plate (4002) which is vertically connected with the material moving support, a material moving cylinder assembly (4003) is arranged on the material moving mounting plate (4002) in parallel, a material taking lifting cylinder (4004) and a clamping jaw linkage plate (4005) are arranged on the material moving cylinder assembly (4003), one end of the clamping jaw linkage plate (4005) is connected with a material clamping cylinder (4006), and the lower end of the material clamping cylinder (4006) is provided with a clamping jaw (4007).

4. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: the pipe bending mechanism (5) comprises a main pipe bending pushing cylinder assembly (5001) and a pipe bending wheel assembly (5002), a first pipe bending clamping cylinder assembly (5003) is arranged at the front end of the pipe bending wheel assembly (5002), and a second pipe bending clamping cylinder assembly (5004) is arranged at the upper end of the pipe bending wheel assembly (5002).

5. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: the clamping gully mechanism (6) further comprises a movable lower plate (6001), the movable lower plate (6001) is located at the upper end of the movable slide rail (6002), a material moving and feeding cylinder (6003) is arranged on one side of the movable lower plate (6001), a movable upper plate (6004) is arranged at the upper end of the movable lower plate (6001), a material moving and advancing assembly (6005) is arranged between the movable lower plate (6001) and the movable upper plate (6004), a first vertical headstock (6006) is fixedly arranged at the upper end of the movable upper plate (6004), and a clamping assembly (6007) and a gully assembly (6008) are arranged on the first vertical headstock (6006).

6. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: flattening and arc-drawing mechanism (7) comprises a second vertical head seat (7001), a clamping and flattening assembly (7002) is arranged on the second vertical head seat (7001), a flattening pressing block (7003) is connected to the lower end of the clamping and flattening assembly (7002), a flattening pressing block (7003) is arranged below the flattening pressing block (7004) and is matched with the flattening pressing block, and an arc-punching assembly (7005) is arranged on one side of the arc-punching fixing seat (7004).

7. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: snatch unloading module (8) including connecing work or material rest (8001), connect work or material rest (8001) one side be equipped with first material moving mechanism (4) the same second material moving mechanism (8002) of structure.

8. The integrated machine for automatically forming the front fork of claim 1, which is characterized in that: the automatic feeding device is characterized in that a hydraulic valve group (9) is arranged at the lower end of the feeding mechanism (3) in the rack (1), an oil pressure motor (10) is arranged on one side of the hydraulic valve group (9), an air cooling device (11) is arranged at the lower end of the flattening and arc-drawing mechanism (7) in the rack (1), and a waste chute (12) is arranged at the lower end of the clamping and ditch-punching mechanism (6).