CN216173782U - Continuous automatic powder free-leaching equipment - Google Patents
Continuous automatic powder free-leaching equipment Download PDFInfo
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- CN216173782U CN216173782U CN202122645961.6U CN202122645961U CN216173782U CN 216173782 U CN216173782 U CN 216173782U CN 202122645961 U CN202122645961 U CN 202122645961U CN 216173782 U CN216173782 U CN 216173782U
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- 239000000843 powder Substances 0.000 title claims abstract description 33
- 238000002386 leaching Methods 0.000 title claims description 17
- 238000007598 dipping method Methods 0.000 claims abstract description 15
- 239000000725 suspension Substances 0.000 claims abstract description 13
- 238000005485 electric heating Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 14
- 230000009182 swimming Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 5
- 238000010924 continuous production Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 238000001723 curing Methods 0.000 description 30
- 238000002791 soaking Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of powder free-dipping equipment, and particularly relates to continuous automatic powder free-dipping equipment which comprises a preheating furnace box and a curing furnace box, wherein electric heating plates are fixedly arranged on the inner bottom walls of the preheating furnace box and the curing furnace box. This automatic powder trip of continuous type soaks equipment, soak the mechanism through setting up the trip, when using, through the feed tube case, ejection of compact pipe case and connecting tube case, make the opening of preheating furnace case and curing oven case be less than the lower surface of preheating furnace case and curing oven case, and through the suspension transfer chain that sets up first portal frame and the installation of second portal frame, the heat energy loss of current intermittent type formula production switch door in-process has been stopped, energy resource consumption has been practiced thrift greatly, and realize needing to swim the incessant continuous production who soaks the work piece material, and is showing and improving work efficiency, thereby it has the production efficiency low to have solved current powder trip and soaks equipment existence, heat energy loss is serious, the higher problem of manufacturing cost.
Description
Technical Field
The utility model relates to the technical field of powder free-leaching equipment, in particular to continuous automatic powder free-leaching equipment.
Background
The powder free dipping device is widely applied to coating occasions requiring thicker coatings, such as clothes hangers, display grids, valves and the like.
At present, powder free-leaching equipment on the market generally adopts an intermittent production mode. Namely, after the workpiece is preheated, the oven door is opened, the workpiece is taken out for powder soaking, and then the soaked workpiece is placed in a curing oven for baking. The whole operation process has the problems of low production efficiency, serious heat energy loss and higher production cost.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems of low production efficiency, serious heat energy loss and higher production cost of the conventional powder free-leaching equipment, the utility model provides continuous automatic powder free-leaching equipment.
The utility model provides continuous automatic powder infiltration equipment which comprises a preheating furnace box and a curing furnace box, wherein electric heating plates are fixedly arranged on the inner bottom walls of the preheating furnace box and the curing furnace box, support columns are fixedly connected to the lower surfaces of the preheating furnace box and the curing furnace box, a plurality of support columns are symmetrically distributed by taking the axes of the preheating furnace box and the curing furnace box as the center, one ends of the preheating furnace box and the curing furnace box are fixedly communicated with connecting pipe boxes, one ends of the two connecting pipe boxes are fixedly communicated with a function box, the surface of the function box is fixedly connected with a control box, a controller is fixedly arranged on the inner wall of the control box, and the two electric heating plates are electrically connected with the controller through electric wires;
the other end of the preheating furnace box is fixedly communicated with a feeding pipe box, and the other end of the curing furnace box is fixedly communicated with a discharging pipe box;
the surface of the feeding pipe box is fixedly connected with a free dipping mechanism, the free dipping mechanism comprises a first portal frame, and the first portal frame is fixedly installed on the surface of the feeding pipe box.
Preferably, the first portal frames are fixedly installed on the surfaces of the feeding pipe box, the preheating furnace box, the connecting pipe box, the function box, the curing furnace box and the discharging pipe box respectively, the surface of the function box is fixedly provided with a second portal frame, the height of the second portal frame is lower than that of the first portal frame, and the second portal frame is located at the axis position of the function box.
Preferably, the surfaces of the feeding pipe box, the preheating furnace box, the connecting pipe box, the function box, the curing furnace box and the discharging pipe box are all fixedly provided with moving grooves, and the inner walls of the moving grooves are fixedly communicated with the inner walls of the feeding pipe box, the preheating furnace box, the connecting pipe box, the function box, the curing furnace box and the discharging pipe box.
Preferably, the moving groove is located at the axis position of the first portal frame and the second portal frame, and a suspension conveying line is arranged above the moving groove.
Preferably, hang transfer chain fixed mounting at the inner wall of first portal frame and second portal frame, hang transfer chain and controller electric connection, the surface of first portal frame and second portal frame has cup jointed the sealed cowling case, the surface and the feeding tube case of sealed cowling case preheat the stove case, connect the pipe case, function case, solidification stove case and the fixed surface connection of ejection of compact pipe case.
Preferably, the inner bottom wall of the function box is fixedly connected with a free immersion box, and the inner wall of the function box is fixedly provided with an infrared correlation sensor.
Preferably, the infrared correlation sensor is electrically connected with the controller through an electric wire, and the infrared correlation sensor is positioned at one end of the dipping tank close to one side of the curing oven.
The beneficial effects of the utility model are as follows:
through setting up the trip and soaking the mechanism, when using, through the feed tube case, ejection of compact pipe case and connecting tube case, make the opening of preheating furnace case and curing oven case be less than the lower surface of preheating furnace case and curing oven case, and through the suspension transfer chain that sets up first portal frame and the installation of second portal frame, the heat energy loss of current intermittent type formula production switching door in-process has been stopped, energy resource consumption has been practiced thrift greatly, and realize need to swim the incessant continuous production who soaks the work piece material, it improves work efficiency to show, thereby it soaks the equipment to have solved current powder trip and has the production efficiency low, heat energy loss is serious, the higher problem of manufacturing cost.
Drawings
FIG. 1 is a schematic diagram of a continuous automatic powder free-leaching apparatus according to the present invention;
FIG. 2 is an enlarged view of the structure A in FIG. 1 of a continuous automatic powder free-leaching apparatus according to the present invention;
FIG. 3 is a perspective view of a sealing cover box structure of a continuous automatic powder free-leaching apparatus according to the present invention;
fig. 4 is a perspective view of a preheating furnace box structure of the continuous automatic powder downstream leaching device provided by the utility model.
In the figure: 1. preheating a furnace box; 2. a curing oven; 3. an electrical heating plate; 4. a support pillar; 5. A connecting pipe box; 6. a function box; 7. a control box; 8. a controller; 9. a feed tube box; 10. A discharge pipe box; 11. a first gantry; 1101. a second gantry; 1102. a moving groove; 1103. Hanging a conveying line; 1104. sealing the cover box; 1105. a free immersion tank; 1106. an infrared correlation sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a continuous automatic powder infiltration device comprises a preheating furnace box 1 and a curing furnace box 2, wherein electric heating plates 3 are fixedly mounted on the inner bottom walls of the preheating furnace box 1 and the curing furnace box 2, support columns 4 are fixedly connected to the lower surfaces of the preheating furnace box 1 and the curing furnace box 2, the support columns 4 are symmetrically distributed by taking the axes of the preheating furnace box 1 and the curing furnace box 2 as the center, one ends of the preheating furnace box 1 and the curing furnace box 2 are fixedly communicated with connecting tube boxes 5, one ends of the two connecting tube boxes 5 are fixedly communicated with function boxes 6, the surfaces of the function boxes 6 are fixedly connected with control boxes 7, controllers 8 are fixedly mounted on the inner walls of the control boxes 7, and the two electric heating plates 3 are electrically connected with the controllers 8 through electric wires;
the other end of the preheating furnace box 1 is fixedly communicated with a feeding pipe box 9, and the other end of the curing furnace box 2 is fixedly communicated with a discharging pipe box 10;
the surface of the feeding pipe box 9 is fixedly connected with a free dipping mechanism, the free dipping mechanism comprises a first portal frame 11, and the first portal frame 11 is fixedly arranged on the surface of the feeding pipe box 9;
a plurality of first portal frames 11 are respectively and fixedly arranged on the surfaces of a feeding tube box 9, a preheating furnace box 1, a connecting tube box 5, a function box 6, a curing furnace box 2 and a discharging tube box 10, a second portal frame 1101 is fixedly arranged on the surface of the function box 6, the height of the second portal frame 1101 is lower than that of the first portal frame 11, the second portal frame 1101 is positioned on the axial line position of the function box 6, the surfaces of the feeding tube box 9, the preheating furnace box 1, the connecting tube box 5, the function box 6, the curing furnace box 2 and the discharging tube box 10 are respectively and fixedly provided with a moving groove 1102, the inner wall of the moving groove 1102 is fixedly communicated with the inner walls of the feeding tube box 9, the preheating furnace box 1, the connecting tube box 5, the function box 6, the curing furnace box 2 and the discharging tube box 10, the moving groove 1102 is positioned on the axial lines of the first portal frame 11 and the second portal frame 1101, a suspension conveying line 1103 is arranged above the moving groove 1102, the suspension conveying line 1103 is fixedly arranged on the inner walls of the first portal frame 11 and the second portal frame 10, the suspension conveying line 1103 is electrically connected with the controller 8;
further, the feeding pipe box 9, the discharging pipe box 10 and the connecting pipe box 5 are directly connected with the preheating furnace box 1 and the curing furnace box 2 in an inclined mode, so that openings of the preheating furnace box 1 and the curing furnace box 2 are lower than the lower surfaces of the preheating furnace box 1 and the curing furnace box 2, and according to the principle that the specific gravity of hot gas is small and rises naturally, heat preservation and heat loss prevention are not needed through a furnace door, heat loss in the process of opening and closing the door in intermittent production is completely avoided, and energy consumption is greatly reduced. And continuous production of workpiece materials needing free dipping is realized through the suspension conveying line 1103, and the working efficiency is obviously improved.
Further, the suspension conveyor line 1103 adopts a lift type suspension conveyor line, i.e., a common suspension conveyor, which is composed of an overhead rail, a drag chain, a carriage, a spreader, a direction changing device, a driving device, a tensioning device, a safety device, and the like. The overhead track constitutes a closed loop on which the carriage runs. The carriages are coupled to the drag chain at equal intervals. The drag chain forms a closed loop identical to the overhead track line by means of a horizontal, vertical or inclined direction change device. The sling carries the article and is articulated with the carriage. Depending on the length of the transport line.
And a single driving device or a plurality of driving devices can be arranged according to the requirement. The length of the single-drive conveying line can reach about 500 meters. The multi-drive transport line can be longer, but the drives need to be synchronized. The catcher is arranged in the inclined section of the overhead track, and the catcher blocks the sliding frame once the traction chain is broken, so that articles are prevented from sliding downwards, and the effect of conveying materials in a free dipping mode is achieved.
The inner bottom wall of the function box 6 is fixedly connected with the dipping box 1105, the inner wall of the function box 6 is fixedly provided with an infrared correlation sensor 1106, the infrared correlation sensor 1106 is electrically connected with the controller 8 through an electric wire, and the infrared correlation sensor 1106 is positioned at one end of the dipping box 1105 close to one side of the curing oven box 2.
Further, the material position after the swimming soaking is sensed through the automatic detection of the infrared correlation sensor 1106, after the infrared light emitted by the infrared correlation sensor 1106 is contacted, the infrared light is automatically fed back to the controller 8, the controller 8 automatically controls the suspension conveying line 1103 to be temporary, so that redundant swimming soaking powder liquid is separated from the material, and the excessive swimming soaking powder liquid falls into the swimming soaking box 1105, and a better swimming soaking effect is achieved.
Through setting up the trip mechanism of soaking, when using, through feed tube case 9, ejection of compact pipe case 10 and connecting tube case 5, make the opening of preheating furnace case 1 and curing oven case 2 be less than the lower surface of preheating furnace case 1 and curing oven case 2, and through the suspension transfer chain 1103 that sets up first portal frame 11 and the installation of second portal frame 1101, the heat energy loss of current intermittent type formula production switching door in-process has been stopped, the energy resource consumption has been practiced thrift greatly, and realize needing to soak the incessant continuous production of work piece material in trip, and the work efficiency is obviously improved, thereby it has the production efficiency low to have solved current powder trip and has soaked the equipment, the heat energy loss is serious, the higher problem of manufacturing cost.
The working principle is as follows: when powder swims and soaks, transport the material through feed tube case 9 through hanging transfer chain 1103 and preheat in the stove case 1 of preheating, preheat the material through the electric heating board 3 in the stove case 1 of preheating, then through hanging transfer chain 1103 in connecting tube case 5 entering function box 6, it soaks the back to carry out the powder swim in soaking case 1105 to get into the swim, continue to transport through hanging transfer chain 1103, after the material contacts with the infrared light that infrared correlation sensor 1106 sent, infrared correlation sensor 1106 sends an electric signal, feed back to controller 8, controller 8 control hangs transfer chain 1103 pause a period, after the unnecessary powder liquid in material surface drops naturally and gets into the swim of soaking case 1105, controller 8 secondary control hangs transfer chain 1103 motion, drive material gets into the curing oven 2 in the heat cure, the ejection of compact through ejection of compact tube case 10 is finally discharged.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides an automatic powder of continuous type trip soaks equipment, includes preheating furnace case (1) and curing oven case (2), its characterized in that: the inner bottom walls of the preheating furnace box (1) and the curing furnace box (2) are fixedly provided with electric heating plates (3), the lower surfaces of the preheating furnace box (1) and the curing furnace box (2) are fixedly connected with supporting columns (4), the supporting columns (4) are symmetrically distributed by taking the axes of the preheating furnace box (1) and the curing furnace box (2) as the center, one ends of the preheating furnace box (1) and the curing furnace box (2) are fixedly communicated with connecting tube boxes (5), one ends of the two connecting tube boxes (5) are fixedly communicated with function boxes (6), the surface of each function box (6) is fixedly connected with a control box (7), the inner wall of each control box (7) is fixedly provided with a controller (8), and the two electric heating plates (3) are electrically connected with the controller (8) through electric wires;
the other end of the preheating furnace box (1) is fixedly communicated with a feeding pipe box (9), and the other end of the curing furnace box (2) is fixedly communicated with a discharging pipe box (10);
the surface of the feeding pipe box (9) is fixedly connected with a free dipping mechanism, the free dipping mechanism comprises a first portal frame (11), and the first portal frame (11) is fixedly installed on the surface of the feeding pipe box (9).
2. The continuous automatic powder free-leaching apparatus according to claim 1, wherein: a plurality of first portal frames (11) are respectively and fixedly installed on the surfaces of the feeding pipe box (9), the preheating furnace box (1), the connecting pipe box (5), the function box (6), the curing furnace box (2) and the discharging pipe box (10), second portal frames (1101) are fixedly installed on the surfaces of the function box (6), the heights of the second portal frames (1101) are lower than those of the first portal frames (11), and the second portal frames (1101) are located on the axis positions of the function box (6).
3. A continuous automatic powder free-leaching apparatus according to claim 2, wherein: the surface of the feeding pipe box (9), the preheating furnace box (1), the connecting pipe box (5), the function box (6), the curing furnace box (2) and the discharging pipe box (10) is fixedly provided with a moving groove (1102), and the inner wall of the moving groove (1102) is fixedly communicated with the inner walls of the feeding pipe box (9), the preheating furnace box (1), the connecting pipe box (5), the function box (6), the curing furnace box (2) and the discharging pipe box (10).
4. A continuous automatic powder free-leaching apparatus according to claim 3, wherein: the moving groove (1102) is located at the axial positions of the first portal frame (11) and the second portal frame (1101), and a suspension conveying line (1103) is arranged above the moving groove (1102).
5. The continuous automatic powder free-leaching apparatus according to claim 4, wherein: hang transfer chain (1103) fixed mounting at the inner wall of first portal frame (11) and second portal frame (1101), hang transfer chain (1103) and controller (8) electric connection, the surface of first portal frame (11) and second portal frame (1101) has cup jointed sealed cowling case (1104), the fixed surface of sealed cowling case (1104) and feeding tube case (9), preheating furnace case (1), connecting tube case (5), function box (6), curing furnace case (2) and discharging tube case (10) is connected.
6. The continuous automatic powder free-leaching apparatus according to claim 1, wherein: the inner bottom wall of the function box (6) is fixedly connected with a swimming box (1105), and the inner wall of the function box (6) is fixedly provided with an infrared correlation sensor (1106).
7. The continuous automatic powder free-leaching apparatus according to claim 6, wherein: the infrared correlation sensor (1106) is electrically connected with the controller (8) through an electric wire, and the infrared correlation sensor (1106) is located at one end, close to one side of the curing oven box (2), of the dipping box (1105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122645961.6U CN216173782U (en) | 2021-11-01 | 2021-11-01 | Continuous automatic powder free-leaching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122645961.6U CN216173782U (en) | 2021-11-01 | 2021-11-01 | Continuous automatic powder free-leaching equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216173782U true CN216173782U (en) | 2022-04-05 |
Family
ID=80897665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122645961.6U Expired - Fee Related CN216173782U (en) | 2021-11-01 | 2021-11-01 | Continuous automatic powder free-leaching equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216173782U (en) |
-
2021
- 2021-11-01 CN CN202122645961.6U patent/CN216173782U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220405 |