CN213652576U - Automatic quenching device - Google Patents
Automatic quenching device Download PDFInfo
- Publication number
- CN213652576U CN213652576U CN202022684694.9U CN202022684694U CN213652576U CN 213652576 U CN213652576 U CN 213652576U CN 202022684694 U CN202022684694 U CN 202022684694U CN 213652576 U CN213652576 U CN 213652576U
- Authority
- CN
- China
- Prior art keywords
- quenching
- rotary
- lifting mechanism
- lifting
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The utility model provides an automatic quenching device, which relates to the technical field of metal heat treatment and solves the technical problems of low quenching efficiency, poor effect and high energy consumption of the quenching device in the prior art, and comprises an induction heating device, a quenching device body, a lifting conveying device and a rotary conveying device, wherein the induction heating device is provided with a heating station; the quenching device body is provided with a quenching chamber positioned below the heating station, and quenching liquid is arranged in the quenching chamber; the lifting conveying device comprises a lifting driving device, an active lifting mechanism and a passive lifting mechanism, the active lifting mechanism can extract or release the passive lifting mechanism through the taking and placing mechanism, and the passive lifting mechanism is provided with a workpiece positioning seat; the rotary conveying device comprises a rotary driving device and a rotary supporting device, and the driven lifting mechanism is vertically and slidably arranged on the rotary supporting device; the utility model discloses can realize the automatic transport and the quenching of work piece, not only quenching efficiency is high-efficient, and the energy consumption is low, and the quenching effect is showing moreover.
Description
Technical Field
The utility model relates to the technical field of metal heat treatment, concretely relates to automatic guenching unit.
Background
Quenching, commonly known as dipping, is a heat treatment process for metals and glass. Quenching is the heating of an alloy article or glass to a certain temperature followed by rapid cooling in water, oil or air containing minerals, generally to improve the hardness and strength of the alloy.
In the prior art, a plurality of pieces to be quenched are generally put into a furnace for heating in the quenching process of a metal or glass piece to be quenched, all the pieces to be quenched are subjected to heat preservation, cooling and quenching processes together, and the plurality of pieces to be quenched are carried out together, so that the whole heating time is overlong, which usually reaches about 4 hours, and of course, the quenching numbers are different together, and the whole heating time is slightly different. Moreover, in the unified heating quenching mode, because the pieces to be quenched are arranged close to each other, the heat received by the surface of each piece to be quenched is also inconsistent, so that the hardness of each piece to be quenched is easily inconsistent, and the quenching quality of the metal part is finally influenced.
Therefore, how to solve the problems of low quenching efficiency and poor quenching quality of the to-be-quenched part in the prior art becomes a technical problem to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic quenching device to solve the technical problems of low quenching efficiency and poor effect of the prior quenching device in the prior art; the utility model provides a plurality of technical effects that can be produced by the preferred technical proposal in a plurality of technical proposals (the quenching device body comprises a shielding case and an inner cylinder, the shielding case separates the inner cavity of the quenching cylinder into a quenching chamber and an installation chamber, the inner cylinder is vertically arranged and communicated with the installation chamber, the quenching chamber is used for containing quenching liquid, the installation chamber is used for installing other devices, the inner cylinder can support a lifting driving device and an active lifting mechanism on one hand, and can be used as a conduit of a cable for wiring and protecting the cable on the other hand, the rotary supporting device comprises a rotary support, a rotary connecting pipe and a quenching disc, the passive lifting mechanism is vertically arranged on the quenching disc in a sliding way, the rotary driving device drives the quenching disc to rotate through the rotary support and the rotary connecting pipe, thereby driving the passive lifting mechanism and a workpiece positioning seat to rotate, further realizing the rotary conveying of the workpiece, the quenching disc is provided with a, the slide block is firmly arranged on the quenching disc by the slide block supporting seat, and a guide hole is vertically arranged on the slide block and has a guide function, so that the passive lifting mechanism is stably lifted and is conveniently extracted and released by the taking and placing mechanism; the lifting conveying device comprises a supporting pipe and a supporting bracket, and the supporting pipe and the supporting bracket are used for supporting and installing the lifting driving device and the active lifting mechanism; the number of the passive lifting mechanisms is at least two, the number of the heating stations is at least one, the number of the active lifting mechanisms is larger than that of the heating stations, the active lifting mechanisms can be matched with the heating stations and quenching liquid for quenching of workpieces to be quenched, can be used for outputting and inputting of the workpieces, and can be matched with the passive lifting mechanisms, so that the workpiece conveying efficiency is effectively improved; the picking and placing mechanism comprises an electromagnetic picking and placing mechanism, the electromagnetic picking and placing mechanism comprises a manipulator electromagnet and an electromagnet connecting piece, the picking and placing actions are rapid, and the process is stable; the automatic quenching device also comprises a quenching liquid cooling device, and the quenching liquid cooling device comprises a cooling coil which is annularly arranged on the inner wall of the quenching cylinder and is used for cooling the quenching liquid in time to ensure the quenching quality; the induction heating device comprises an induction heating coil, the induction heating coil forms a heating station, the heating efficiency is high, and the temperature control is convenient; the automatic quenching device comprises a control device, the control device is used for controlling the induction heating device, the lifting driving device and the rotating driving device, and can realize automation and intellectualization of quenching, high quenching efficiency, obvious quenching effect and the like); see below for details.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a pair of automatic quenching device, including induction heating device, guenching unit body and work piece conveyor, work piece conveyor sets up on the guenching unit body, work piece conveyor includes lift conveyor and rotatory conveyor, wherein: the induction heating device is provided with a heating station, and the heating station is used for heating a workpiece to be quenched; the quenching device body is provided with a quenching chamber, the quenching chamber is positioned below the heating station, and quenching liquid is arranged in the quenching chamber and used for cooling a workpiece to be quenched after heating; the lifting conveying device comprises a lifting driving device, an active lifting mechanism and a passive lifting mechanism, the lifting driving device is connected with the active lifting mechanism and can drive the telescopic end of the active lifting mechanism to lift, the telescopic end of the active lifting mechanism is connected with a pick-and-place mechanism, the pick-and-place mechanism can pick up or release the passive lifting mechanism, and a workpiece positioning seat is arranged on the passive lifting mechanism; the rotary conveying device comprises a rotary driving device and a rotary supporting device, the rotary driving device is connected with the rotary supporting device and can drive the rotary supporting device to rotate, and the driven lifting mechanism is vertically arranged on the rotary supporting device in a sliding mode.
Preferably, the guenching unit body includes a quenching section of thick bamboo, be provided with cage and inner tube in the quenching section of thick bamboo, wherein: the isolation cover is horizontally arranged in the quenching cylinder and divides a cavity in the quenching cylinder into a quenching chamber and an installation chamber which are sequentially arranged from top to bottom; the inner cylinder is vertically arranged on the upper side of the isolation cover and communicated with the mounting chamber.
Preferably, the rotary support device comprises a rotary support, a rotary connecting pipe and a quenching disc, wherein: the rotary driving device is arranged in the installation cavity; the output end of the rotary driving device is connected with the rotary support and can drive the rotary support to rotate; the rotary connecting pipe is arranged on the rotary support, penetrates through the inner cylinder and is connected with the quenching disc, and the passive lifting mechanism is vertically and slidably arranged on the quenching disc.
Preferably, be provided with slider and slider supporting seat on the quenching dish, wherein: the sliding block supporting seat is arranged on the quenching disc; the slider with the slider supporting seat links to each other, the vertical guiding hole that is provided with on the slider, passive elevating system slides and sets up in the guiding hole.
Preferably, the elevating conveyor comprises a support tube and a support bracket, wherein: the supporting tube penetrates through the rotary connecting tube to be connected with the supporting bracket; the lifting driving device is arranged on the supporting bracket; the lifting driving device is connected with the driving lifting mechanism and can drive the driving lifting mechanism to lift.
Preferably, the number of the heating stations is at least one, and the number of the active lifting mechanisms is larger than that of the heating stations; the number of the passive lifting mechanisms is at least two.
Preferably, the pick and place mechanism comprises an electromagnetic pick and place mechanism, the electromagnetic pick and place mechanism comprises a manipulator electromagnet and an electromagnet connecting piece, wherein: the electromagnet connecting piece is arranged at the telescopic end of the active lifting mechanism; the manipulator electromagnet is connected with the active lifting mechanism through an electromagnet connecting piece; the manipulator electromagnet can be connected with the passive lifting mechanism after being electrified.
Preferably, the automatic quenching apparatus comprises a quenching liquid cooling apparatus, wherein: the quenching liquid cooling device comprises a cooling coil pipe, wherein the cooling coil pipe is arranged in the quenching liquid and is annularly arranged on the inner wall of the quenching cylinder.
Preferably, the induction heating device comprises an induction heating coil disposed above the quenching chamber; the workpiece to be quenched can move into the induction heating coil under the conveying of the lifting conveying device, and the induction heating coil forms the heating station.
Preferably, the automatic quenching apparatus includes a control device, wherein: the control device controls the induction heating device to heat the workpiece to be quenched; the control device controls the lifting driving device to open and close; the control device controls the opening and closing of the rotary driving device.
The utility model provides a pair of automatic guenching unit has following beneficial effect at least:
the automatic quenching device comprises an induction heating device, a quenching device body and a workpiece conveying device, wherein the induction heating device is provided with a heating station, and the heating station is used for heating a workpiece to be quenched;
the quenching device body is provided with a quenching chamber, the quenching chamber is positioned below the heating station, quenching liquid is arranged in the quenching chamber, and the quenching liquid is used for cooling a workpiece to be quenched after being heated;
the lifting conveying device comprises a lifting driving device, an active lifting mechanism and a passive lifting mechanism, the lifting driving device is connected with the active lifting mechanism and can drive the telescopic end of the active lifting mechanism to lift, the lifting driving device provides lifting power, the active lifting mechanism is connected with a pick-and-place mechanism, the active lifting mechanism can drive the passive lifting mechanism to lift through the pick-and-place mechanism, and the passive lifting mechanism is provided with a workpiece positioning seat for positioning and mounting a workpiece to be quenched, so that the workpiece is conveniently conveyed;
the rotary conveying device comprises a rotary driving device and a rotary supporting device, the rotary driving device is connected with the rotary supporting device and can drive the rotary supporting device to rotate, the rotary driving device is used for providing rotary power, the driven lifting mechanism is arranged on the rotary supporting device in a sliding mode, and the rotary supporting device is used for mounting and sliding guiding the driven lifting mechanism and can drive the driven lifting mechanism to rotate;
the utility model discloses a rotatory conveyor and lift conveyor can realize the automatic transport of work piece, can show the quenching efficiency who improves the work piece, are used for the quenching of work piece through induction heating device and quenching liquid, and the quenching effect is showing.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the quenching apparatus of the present invention;
FIG. 3 is a schematic structural view of the workpiece conveying apparatus of the present invention;
FIG. 4 is an enlarged view of part A of the present invention;
FIG. 5 is an enlarged view of the section B of the present invention;
fig. 6 is an enlarged view of the C portion of the present invention.
Reference numerals
1. An induction heating device; 2. a quenching device body; 21. an isolation cover; 22. an inner barrel; 23. a quenching chamber; 24. installing a chamber; 25. the isolation cover supports; 26. positioning a plate; 3. a workpiece conveying device; 31. a lifting and conveying device; 311. a lift drive; 312. an active lifting mechanism; 313. a passive lifting mechanism; 314. supporting a tube; 315. a support bracket; 316. a support tube connection member; 32. a rotary conveying device; 321. a rotation driving device; 322. a rotation support device; 3221. rotating the support; 3222. rotating the connecting pipe; 3223. a quenching plate; 323. a slide block supporting seat; 324. a slider; 4. a pick and place mechanism; 41. an electromagnet connecting piece; 42. a manipulator electromagnet; 5. a workpiece positioning seat; 51. a support rib plate; 6. quenching liquid cooling device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The utility model provides an automatic quenching device, as shown in fig. 1-6, automatic quenching device includes induction heating device 1, guenching unit body 2 and work piece conveyor 3, and work piece conveyor 3 sets up on guenching unit body 2, and work piece conveyor 3 includes lift conveyor 31 and rotary conveyor 32, wherein: the induction heating device 1 is provided with a heating station for heating a workpiece to be quenched; the quenching device body 2 is provided with a quenching chamber 23, the quenching chamber 23 is positioned below the heating station, and quenching liquid is arranged in the quenching chamber 23 and used for cooling a workpiece to be quenched after heating; the lifting conveying device 31 comprises a lifting driving device 311, an active lifting mechanism 312 and a passive lifting mechanism 313, the lifting driving device 311 is connected with the active lifting mechanism 312 and can drive the telescopic end of the active lifting mechanism 312 to lift, the telescopic end of the active lifting mechanism 312 is connected with a pick-and-place mechanism 4, the pick-and-place mechanism 4 can pick up or release the passive lifting mechanism 313, the passive lifting mechanism 313 is provided with a workpiece positioning seat 5, and the workpiece positioning seat 5 is used for mounting a workpiece; the rotary conveying device 32 comprises a rotary driving device 321 and a rotary supporting device 322, the rotary driving device 321 is connected with the rotary supporting device 322 and can drive the rotary supporting device 322 to rotate, and the driven lifting mechanism 313 is vertically arranged on the rotary supporting device 322 in a sliding mode.
When the device is used, a workpiece to be quenched is arranged on the station positioning seat 5, the rotary driving device 321 drives the rotary supporting device 322 to rotate, the passive lifting mechanism 313 and the workpiece positioning seat 5 rotate along with the rotary supporting device, when the passive lifting mechanism 313 rotates to a position right below the active lifting mechanism 312, the lifting driving device 311 drives the telescopic end of the active lifting mechanism 312 to descend, the telescopic end of the active lifting mechanism 312 is connected with the passive lifting mechanism 313 through the taking and placing mechanism 4 and drives the passive lifting mechanism 313 to ascend until the workpiece positioning seat 5 ascends to the heating station, the induction heating device 1 heats the workpiece to be quenched, after heating is completed, the active lifting mechanism 312 drives the passive lifting mechanism 313 to descend until the heated workpiece is completely immersed in a quenching liquid, then the taking and placing mechanism 4 is separated from the passive lifting mechanism 313 and returns to an initial position along with the telescopic end of the active lifting mechanism 312, the rotary supporting device 322 drives the passive lifting mechanism 313 and the workpiece positioning seat 5 to continue rotating, and then the workpiece quenched on the workpiece positioning seat 5 is taken down.
In the whole using process of the utility model, the mode that the active lifting mechanism 312 and the passive lifting mechanism 313 are matched with each other to drive the workpiece to lift is adopted, so that the temperature change of heating and cooling only acts on the passive lifting mechanism 313, and the service cycle of the active lifting mechanism 312 can be effectively prolonged; through the mutual cooperation of lift conveyor 31 and rotary conveyor 32, can realize the automatic of work piece and carry, show improvement work piece conveying efficiency, mutually support through induction heating device 1 and quenching liquid, when treating that the quenching work piece is the plug, hardness after its quenching can be controlled in HRC30 ~ 50 within range, and the quenching effect is showing.
As an alternative embodiment, as shown in fig. 2, the quenching apparatus body 2 includes a quenching cylinder, in which a shielding case 21 and an inner cylinder 22 are disposed, wherein: the isolation hood 21 is horizontally arranged in the quenching cylinder, and divides a cavity in the quenching cylinder into a quenching chamber 23 and a mounting chamber 24 which are sequentially arranged from top to bottom, an isolation hood support 25 is vertically arranged on the inner bottom wall of the quenching cylinder, and the isolation hood 21 is fixedly arranged at the top of the isolation hood support 25; the inner cylinder 22 is vertically arranged on the isolation cover 21, the lower section of the inner cylinder 22 is positioned in a quenching chamber 23, the inner cylinder 22 is communicated with a mounting chamber 24, and the quenching chamber 23 forms an annular chamber.
As an alternative embodiment, as shown in fig. 2-6, the rotary supporting device 322 includes a rotary support 3221, a rotary connecting pipe 3222 and a quenching disc 3223.
The rotation driving device 321 is provided as a divider, a positioning plate 26 is arranged in the mounting chamber 24, and the divider is mounted on the positioning plate 26; the output end of the rotation driving device 321 is connected to the rotation support 3221 and can drive the rotation support 3221 to rotate; the bottom end of the rotary connecting pipe 3222 is vertically arranged on the rotary support 3221 and rotates synchronously with the rotary support 3221, the top end of the rotary connecting pipe 3222 passes through the inner cylinder 22 to be connected with the quenching disc 3223, and the driven lifting mechanism 313 is vertically and slidably arranged on the quenching disc 3223.
In an alternative embodiment, as shown in fig. 5, the quenching disc 3223 is provided with a slider 324 and a slider support 323.
The slider supporting seat 323 is arranged on the quenching disc 3223, the slider 324 is connected with the slider supporting seat 323, a guide hole is vertically arranged on the slider 324, the driven lifting mechanism 313 is arranged in the guide hole in a sliding manner, and the driven lifting mechanism 313 is matched with the guide hole in shape.
The passive lifting mechanism 313 is set as a linear guide rail, the linear guide rail penetrates through the guide hole and is in sliding fit with the guide hole, a limiting part is arranged at the top of the linear guide rail, and the limiting part can abut against the sliding block 324 to prevent the linear guide rail from being separated from the guide hole.
As an alternative embodiment, as shown in fig. 3, the elevating conveyor 31 includes a support pipe 314 and a support bracket 315.
The bottom end of the supporting tube 314 is mounted on the divider housing through a supporting tube connector 316, the upper section of the supporting tube 314 passes through the rotary connecting tube 3222, the supporting bracket 315 is arranged on the upper section of the supporting tube 314, and the inner pipeline of the supporting tube 314 is used for accommodating cables; the quenching cylinder, the inner cylinder 22, the supporting tube 314, the rotary connecting tube 3222 and the quenching disc 3223 are coaxially arranged.
The lifting driving device 311 is arranged on the support bracket 315, and the lifting driving device 311 is in transmission connection with the driving lifting mechanism 312 and can drive the telescopic end of the driving lifting mechanism 312 to lift; the elevation driving device 311 and the active elevation mechanism 312 are provided as an electric push rod.
Alternatively, the lifting driving device 311 and the active lifting mechanism 312 may be provided as a pneumatic telescopic device or a hydraulic telescopic device.
As an alternative embodiment, the number of the heating stations is at least one, and the number of the active lifting mechanisms 312 is greater than that of the heating stations, wherein the active lifting mechanism 312 corresponding to the heating stations is used for quenching the workpiece to be quenched, and the rest of the active lifting mechanisms 312 can be used for feeding and discharging, and optionally, manual labor is used for feeding and discharging; preferably, feeding and discharging are realized by an industrial robot or a manipulator, so that automation and intellectualization are facilitated.
The number of the passive lifting mechanisms 313 is at least two, the motion process of the passive lifting mechanisms 313 mainly comprises rotation motion and lifting motion, and the motion process of the active lifting mechanism 312 only comprises the lifting motion.
Preferably, the number of the heating stations is one, the number of the active lifting mechanisms 312 is two, two sliders 324 and two slider supporting seats 323 are oppositely arranged on the quenching disc 3223, the two active lifting mechanisms 312 are respectively vertically and slidably arranged on the corresponding sliders 324, one of the two active lifting mechanisms 312 is used for quenching, and the other one of the two active lifting mechanisms 312 is used for feeding and discharging; a plurality of driven lifting mechanisms 313 are arranged, and all the driven lifting mechanisms 313 are uniformly arranged on the quenching disc 3223 in the circumferential direction.
As an alternative embodiment, the workpiece positioning seat 5 includes a positioning seat body and a supporting rib plate 51, the supporting rib plate 51 is installed on the passive lifting mechanism 313, and the positioning seat body is disposed on the supporting rib plate 51.
As shown in fig. 4, when the workpiece is a plug, the workpiece positioning seat 5 is set as a plug positioning seat.
In the actual use process, according to the different types of workpieces to be quenched, the workpiece positioning seat 5 correspondingly matched with the workpiece positioning seat can be selected and installed, the structure is flexible, and the application range is wide.
As an alternative embodiment, the pick and place mechanism 4 comprises an electromagnetic pick and place mechanism comprising a robot electromagnet 42 and an electromagnet connection 41, wherein: the electromagnet connecting piece 41 is arranged at the telescopic end of the active lifting mechanism 312; and a telescopic end of the manipulator electromagnet 42 is connected with the active lifting mechanism 312 through an electromagnet connecting piece 41.
The pipe wall of the supporting pipe 314 is provided with a threading hole in a communicating mode, and a cable of the electromagnetic picking and placing mechanism penetrates through the threading hole.
When the power is on, the manipulator electromagnet 42 is connected with the passive lifting mechanism 313 in an adsorption manner, and when the power is off, the manipulator electromagnet 42 is separated from the passive lifting mechanism 313; by adopting the electromagnetic pick-and-place mechanism, the action is rapid and the connection is firm.
Alternatively, the pick and place mechanism 4 may also be provided as a clamping mechanism, such as a link-type mechanical gripper or the like.
As an alternative embodiment, as shown in fig. 2, the automatic quenching apparatus includes a quenching liquid cooling apparatus 6, wherein: the quenching liquid cooling device 6 comprises a cooling coil pipe, the cooling coil pipe is connected with a water chiller, the cooling coil pipe is arranged in the quenching chamber 23 and is immersed into the quenching liquid, and the cooling coil pipe is arranged on the inner wall of the quenching cylinder in a surrounding mode.
As an alternative embodiment, the induction heating device 1 is provided as a superaudio induction heating device comprising an induction heating coil disposed above the quenching chamber 23; the workpiece to be quenched can move into the induction heating coil under the conveying of the lifting conveying device 31, and the induction heating coil forms the heating station; the workpiece quenching adopts an electric induction heating mode, the heating efficiency is high, and the heating time and the temperature are convenient to control.
As an optional embodiment, the automatic quenching device comprises a control device, the control device comprises a PLC controller, the induction heating device 1, the lifting drive device 311, the rotation drive device 321 and the pick-and-place mechanism 4 are all electrically connected with the PLC controller, and the PLC controller controls the induction heating device 1 to heat the workpiece to be quenched; the PLC controls the lifting driving device 311 to open and close; the PLC controller controls the rotation driving device 321 to open and close.
By controlling the heating temperature, the heating time and the quenching period, the consistency of the quality of the quenched workpiece can be effectively ensured on the premise of improving the production efficiency, and the quenching quality is superior.
The control device also comprises a temperature sensing device, an alarm device and a display device.
The temperature sensing device is used for timely detecting the temperature of the quenching liquid, and when the temperature of the quenching liquid is too high, the alarm device sends out an alarm whistle to remind.
The display device can display parameters such as heating temperature, heating time and quenching period, and can be used for adjusting the display parameters in a man-machine interaction mode.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The automatic quenching device is characterized by comprising an induction heating device (1), a quenching device body (2) and a workpiece conveying device (3), wherein the workpiece conveying device (3) is arranged on the quenching device body (2), the workpiece conveying device (3) comprises a lifting conveying device (31) and a rotating conveying device (32), and the lifting conveying device comprises:
the induction heating device (1) is provided with a heating station, and the heating station is used for heating a workpiece to be quenched;
the quenching device body (2) is provided with a quenching chamber (23), the quenching chamber (23) is positioned below the heating station, and quenching liquid is arranged in the quenching chamber (23) and used for cooling a workpiece to be quenched after heating;
the lifting conveying device (31) comprises a lifting driving device (311), an active lifting mechanism (312) and a passive lifting mechanism (313), the lifting driving device (311) is connected with the active lifting mechanism (312) and can drive the telescopic end of the active lifting mechanism (312) to lift, the telescopic end of the active lifting mechanism (312) is connected with a picking and placing mechanism (4), the picking and placing mechanism (4) can pick or release the passive lifting mechanism (313), and a workpiece positioning seat (5) is arranged on the passive lifting mechanism (313);
the rotary conveying device (32) comprises a rotary driving device (321) and a rotary supporting device (322), the rotary driving device (321) is connected with the rotary supporting device (322) and can drive the rotary supporting device (322) to rotate, and the driven lifting mechanism (313) is vertically arranged on the rotary supporting device (322) in a sliding mode.
2. The automatic quenching device according to claim 1, wherein the quenching device body (2) comprises a quenching cylinder in which a shielding case (21) and an inner cylinder (22) are arranged, wherein:
the isolation cover (21) is horizontally arranged in the quenching cylinder and divides a cavity in the quenching cylinder into a quenching chamber (23) and an installation chamber (24) which are sequentially arranged from top to bottom;
the inner cylinder (22) is vertically arranged on the upper side of the isolation cover (21) and communicated with the mounting chamber (24).
3. The automatic quenching device according to claim 2, wherein the rotary supporting device (322) comprises a rotary support (3221), a rotary connecting pipe (3222) and a quenching disc (3223), wherein:
the rotary drive means (321) being arranged inside the mounting chamber (24);
the output end of the rotary driving device (321) is connected with the rotary support (3221) and can drive the rotary support (3221) to rotate;
the rotary connecting pipe (3222) is arranged on the rotary support (3221), the rotary connecting pipe (3222) penetrates through the inner cylinder (22) to be connected with the quenching disc (3223), and the driven lifting mechanism (313) is vertically arranged on the quenching disc (3223) in a sliding manner.
4. The automatic quenching device according to claim 3, wherein the quenching disc (3223) is provided with a slider (324) and a slider support seat (323), wherein:
the sliding block supporting seat (323) is arranged on the quenching disc (3223);
the sliding block (324) is connected with the sliding block supporting seat (323), a guide hole is vertically formed in the sliding block (324), and the driven lifting mechanism (313) is arranged in the guide hole in a sliding mode.
5. The automatic quenching device according to claim 3, wherein the elevating conveyor (31) comprises a support pipe (314) and a support bracket (315), wherein:
the supporting tube (314) passes through the rotary connecting tube (3222) to be connected with the supporting bracket (315);
the lifting driving device (311) is arranged on the supporting bracket (315);
the lifting driving device (311) is connected with the active lifting mechanism (312) and can drive the active lifting mechanism (312) to lift.
6. The automatic quenching device according to claim 1, wherein the number of the heating stations is at least one, and the number of the active lifting mechanisms (312) is larger than that of the heating stations;
the number of the passive lifting mechanisms (313) is at least two.
7. The automatic quenching device according to claim 1, wherein the pick-and-place mechanism (4) comprises an electromagnetic pick-and-place mechanism comprising a robot electromagnet (42) and an electromagnet connection (41), wherein:
the electromagnet connecting piece (41) is arranged at the telescopic end of the driving lifting mechanism (312);
the manipulator electromagnet (42) is connected with the active lifting mechanism (312) through an electromagnet connecting piece (41);
the manipulator electromagnet (42) can be connected with the passive lifting mechanism (313) after being electrified.
8. The automatic quenching device according to claim 2, characterized in that it comprises a quench liquid cooling device (6), wherein:
the quenching liquid cooling device (6) comprises a cooling coil pipe, wherein the cooling coil pipe is arranged in the quenching liquid and is annularly arranged on the inner wall of the quenching cylinder.
9. The automatic quenching device according to claim 1, wherein the induction heating device (1) comprises an induction heating coil disposed above the quenching chamber (23);
the workpiece to be quenched can move into the induction heating coil under the conveying of the lifting conveying device (31), and the induction heating coil forms the heating station.
10. The automatic quenching apparatus according to claim 1, wherein the automatic quenching apparatus comprises a control device, wherein:
the control device controls the induction heating device (1) to heat the workpiece to be quenched;
the control device controls the lifting driving device (311) to open and close;
the control device controls the opening and closing of the rotary driving device (321).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022684694.9U CN213652576U (en) | 2020-11-18 | 2020-11-18 | Automatic quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022684694.9U CN213652576U (en) | 2020-11-18 | 2020-11-18 | Automatic quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213652576U true CN213652576U (en) | 2021-07-09 |
Family
ID=76684816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022684694.9U Active CN213652576U (en) | 2020-11-18 | 2020-11-18 | Automatic quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213652576U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114438302A (en) * | 2022-02-08 | 2022-05-06 | 山东正阳机械股份有限公司 | Novel full-automatic high-frequency quenching furnace |
| CN116144910A (en) * | 2022-12-27 | 2023-05-23 | 艾普零件制造（苏州）股份有限公司 | Gear surface quenching device and process |
-
2020
- 2020-11-18 CN CN202022684694.9U patent/CN213652576U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114438302A (en) * | 2022-02-08 | 2022-05-06 | 山东正阳机械股份有限公司 | Novel full-automatic high-frequency quenching furnace |
| CN114438302B (en) * | 2022-02-08 | 2024-01-05 | 山东正阳机械股份有限公司 | Novel full-automatic high-frequency quenching furnace |
| CN116144910A (en) * | 2022-12-27 | 2023-05-23 | 艾普零件制造（苏州）股份有限公司 | Gear surface quenching device and process |
| CN116144910B (en) * | 2022-12-27 | 2024-01-05 | 艾普零件制造（苏州）股份有限公司 | Gear surface quenching device and process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN213652576U (en) | Automatic quenching device | |
| CN101509055B (en) | Press quenching mechanical arm apparatus | |
| CN104051035B (en) | A kind of for liquid heavy metal reactor core unit replacement device | |
| CN202766579U (en) | Annular bell-type resistance furnace for heating cylindrical shell section of pressure container | |
| CN210394470U (en) | Quenching equipment for circular ring parts | |
| CN108863030B (en) | Full-automatic glass cup cap opening cutting machine and method | |
| CN111153208A (en) | Vacuum cup 3-axis taking and placing device and method | |
| CN102776355B (en) | Annular cover-type resistor furnace for pressure container tube section heat treatment | |
| CN210753380U (en) | Suspension type insulator RTV spraying cleaning equipment | |
| CN217077388U (en) | Automatic preheating furnace for glass cup production | |
| CN216661650U (en) | Manipulator tray goods turning device for radiation machining automatic production line | |
| CN215665903U (en) | Haulage equipment is used in toughened glass production | |
| CN205967388U (en) | Ladle adds cover carriage | |
| CN216514246U (en) | Automatic thermal field dismantling equipment for Czochralski method monocrystalline silicon furnace | |
| CN115369342A (en) | Communicated tubular member hot galvanizing device and working method thereof | |
| CN113957216A (en) | Multipurpose heat treatment furnace | |
| CN109637747B (en) | Special-shaped wire coating machine | |
| CN210826313U (en) | Full-automatic numerical control galvanizing machine | |
| CN109465439B (en) | Automatic piston casting center | |
| CN203403135U (en) | Thermal-treatment vacuum furnace | |
| CN208218942U (en) | A kind of gas nitriding furnace | |
| CN221666572U (en) | Push plate feeding device for silicon carbide bolt vacuum sintering furnace | |
| CN216337801U (en) | Steel casting heat treatment device | |
| CN211999837U (en) | Improve annealing stove for copper article of structure | |
| CN216947277U (en) | Full-automatic electroplating production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |