CN210796677U - Novel multi-station electrophoresis coating tank - Google Patents
Novel multi-station electrophoresis coating tank Download PDFInfo
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- CN210796677U CN210796677U CN201921948792.XU CN201921948792U CN210796677U CN 210796677 U CN210796677 U CN 210796677U CN 201921948792 U CN201921948792 U CN 201921948792U CN 210796677 U CN210796677 U CN 210796677U
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Abstract
The utility model discloses a novel multistation electrophoresis coating groove, concretely relates to electrophoresis application technical field, including electrophoresis tank and power, the bottom skin weld of electrophoresis tank has the frame, the frame has all welded the riser along horizontal both ends surface, the frame is close to the electrophoresis tank and is equipped with hydraulic lifting post, two along radial both sides department symmetry, fixed two guide arms and a no pole cylinder of being equipped with between the riser, the surface cover of no pole cylinder is equipped with the sliding sleeve, the bottom mounting of sliding sleeve is equipped with annular defeated work or material rest, the bottom of annular defeated work or material rest is put the material frame through unloading mechanism fixedly connected with, be equipped with the conveyer belt between one side lateral wall of electrophoresis tank and the riser, the one end bottom fixed mounting that no pole cylinder is close to the conveyer belt has photoelectric sensor. Compared with the prior art, the utility model, can realize the automatic swimming of multistation and scribble the operation, production efficiency can promote.
Description
Technical Field
The utility model relates to an electrophoresis application technical field, more specifically say, the utility model relates to a novel multistation electrophoresis coating groove.
Background
The electrophoretic coating is a coating method which utilizes an external electric field to ensure that particles such as pigment, resin and the like suspended in electrophoretic liquid are directionally migrated and deposited on the surface of a substrate of one of the electrodes, has the characteristics of water solubility, no toxicity, easy automation control and the like, and is rapidly widely applied to industries such as automobiles, building materials, hardware, household appliances and the like, wherein an electrophoretic coating tank is one of main devices for electrophoretic coating of products;
the electrophoresis coating groove among the prior art will be by the hoist and mount of coating article on fixed bolster usually, utilize elevating system to make to dip the electrophoresis operation of carrying out in the electrophoresis groove by the coating article, the station is less, is unfavorable for carrying out circulation electrophoresis operation, is unfavorable for production efficiency's improvement.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a novel multistation electrophoretic coating groove, cooperation between rodless cylinder and the defeated material frame of annular through setting up is used, the function of annular defeated material frame realizes putting the material loading one by one of material frame, cooperation hydraulic pressure lift post makes annular defeated material frame position move down make put the material frame get into the electrophoretic bath electrophoresis and scribble simultaneously, then annular defeated material frame reaches conveyer belt department together with putting the material frame under rodless cylinder's drive, realize the unloading through unloading mechanism, get back to the material loading station by rodless cylinder drive whole annular defeated material frame simultaneously, carry out next batch of electrophoresis and scribble the operation, compare in prior art, realize the automatic electrophoresis of multistation and scribble the operation, production efficiency can promote.
In order to achieve the above object, the utility model provides a following technical scheme: a novel multi-station electrophoretic coating groove comprises an electrophoretic groove and a power supply, wherein a base is welded on the outer surface of the bottom of the electrophoretic groove, vertical plates are welded on the outer surfaces of two transverse ends of the base, hydraulic lifting columns are symmetrically arranged on the base close to two sides of the electrophoretic groove in the radial direction, two guide rods and a rodless cylinder are fixedly arranged between the two vertical plates, a sliding sleeve is sleeved on the outer surface of the rodless cylinder, an annular material conveying frame is fixedly arranged at the bottom end of the sliding sleeve, the bottom end of the annular material conveying frame is fixedly connected with a material placing frame through a blanking mechanism, a conveying belt is arranged between the outer side wall of one side of the electrophoretic groove and the vertical plates, and a photoelectric sensor is fixedly mounted at the bottom of;
the blanking mechanisms are uniformly distributed on the outer surface of the bottom of the annular material conveying frame and respectively comprise telescopic cylinders fixedly installed at the bottom of the annular material conveying frame, hooks are fixed to the bottom ends of the telescopic cylinders through bolts, and the bottom ends of the hooks are fixedly connected with the material placing frame.
In a preferred embodiment, sleeve seats are fixedly installed at the top ends of the hydraulic lifting columns on the two sides of the electrophoresis tank, and the sleeve seats are sleeved with the guide rod.
In a preferred embodiment, two vertical plates are provided with vertical columns along the horizontal central axis, and two ends of the rodless cylinder along the horizontal direction are sleeved with the vertical columns.
In a preferred embodiment, the length of a blanking mechanism nearest to one end of the endless conveyor frame is equal to the length of the vertical central axis of the conveyor belt from the photoelectric sensor.
In a preferred embodiment, a PLC programmable controller is fixedly arranged on the outer side wall of one side of the electrophoresis tank far away from the power supply.
In a preferred embodiment, a servo motor is fixedly installed on the outer side wall of the vertical plate close to the conveying belt, the driving end of the servo motor is fixedly connected with a meshing gear set, and the driven end of the meshing gear set is fixedly installed on the conveying roller of the conveying belt.
In a preferred embodiment, the outer surface of the material placing frame is provided with a hollow structure, the two sides of the material placing frame in the radial direction are provided with hinged seats, and the bottom of each hinged seat is fixedly provided with a hanging plate.
In a preferred embodiment, the hooks are oriented in the same direction as the running direction of the conveyor belt and are hooked to the hooking plate.
The utility model discloses a technological effect and advantage:
1. through the matched use between the arranged rodless cylinder and the annular material conveying frame, the operation of the annular material conveying frame realizes the one-by-one feeding of the material placing frames, and meanwhile, the position of the annular material conveying frame is moved downwards by matching with a hydraulic lifting column so that the material placing frame enters an electrophoresis tank for electrophoretic coating;
2. through the couple that sets up, the orientation of couple is unanimous with the traffic direction of conveyer belt, and the couple through the hitch plate with put the material frame and articulate mutually, along with the operation couple of conveyer belt breaks away from with the hitch plate and articulates, accomplishes a unloading of putting the material frame smoothly, compares in prior art, realizes automatic unloading operation, and production efficiency improves.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 1 according to the present invention.
Fig. 4 is an enlarged view of a portion B in fig. 1 according to the present invention.
Fig. 5 is a perspective view of the material placing frame of the present invention.
The reference signs are: 1. an electrophoresis tank; 2. a power source; 3. a machine base; 4. a vertical plate; 5. a hydraulic lifting column; 6. A guide bar; 7. a sleeve seat; 8. a sliding sleeve; 9. an annular material conveying frame; 10. a material placing frame; 11. a photosensor; 12. a rodless motor; 13. a column; 14. a conveyor belt; 15. a telescopic cylinder; 16. hooking; 17. a meshing gear set; 18. a servo motor; 19. a hinged seat; 20. and (7) hanging plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a novel multi-station electrophoretic coating tank as shown in figures 1-3, which comprises an electrophoretic tank 1 and a power supply 2, the outer surface of the bottom of the electrophoresis tank 1 is welded with a machine base 3, the outer surfaces of two ends of the machine base 3 along the transverse direction are welded with vertical plates 4, the machine base 3 is symmetrically provided with hydraulic lifting columns 5 at the two sides close to the electrophoresis tank 1 along the radial direction, two guide rods 6 and a rodless cylinder 12 are fixedly arranged between the two vertical plates 4, the outer surface of the rodless cylinder 12 is sleeved with a sliding sleeve 8, the bottom end of the sliding sleeve 8 is fixedly provided with an annular material conveying frame 9, the bottom end of the annular material conveying frame 9 is fixedly connected with a material placing frame 10 through a blanking mechanism, a conveying belt 14 is arranged between the outer side wall of one side of the electrophoresis tank 1 and the vertical plate 4, a photoelectric sensor 11 is fixedly arranged at the bottom of one end, close to the conveying belt 14, of the rodless cylinder 12;
the blanking mechanisms are uniformly distributed on the outer surface of the bottom of the annular material conveying frame 9 and respectively comprise a telescopic cylinder 15 fixedly arranged at the bottom of the annular material conveying frame 9, a hook 16 is fixed at the bottom end of the telescopic cylinder 15 through a bolt, and the bottom end of the hook 16 is fixedly connected with the material placing frame 10;
the top ends of the hydraulic lifting columns 5 positioned at the two sides of the electrophoresis tank 1 are fixedly provided with sleeve seats 7, and the sleeve seats 7 are sleeved with the guide rod 6;
the two upright plates 4 are respectively provided with an upright column 13 along the horizontal central axis, and two ends of the rodless cylinder 14 along the horizontal direction are sleeved with the upright columns 13;
and a PLC (programmable logic controller) is fixedly arranged on the outer side wall of one side of the electrophoresis tank 1, which is far away from the power supply 2, so that the electrical control of the whole equipment is realized.
The implementation mode is specifically as follows: firstly, loading the pre-treated object to be coated into a material placing frame 10, then hanging the material placing frame 10 with a hook 16 in a blanking mechanism at the bottom end of an annular material conveying frame 9, controlling the rotation of the annular material conveying frame 9 by a PLC (programmable logic controller) to realize hanging the material placing frames 10 one by one, then controlling the positions of hydraulic lifting columns 5 at two sides of an electrophoresis tank 1 to descend by the PLC, enabling a rodless cylinder 12 to slide on a stand column 13 to move downwards, enabling the outer surface of the rodless cylinder 12 to move downwards through the position of the annular material conveying frame 9 fixedly installed by a sliding sleeve 8, further enabling the material placing frame 10 fixedly loaded at the bottom end of the rodless cylinder to enter the electrophoresis tank 1 through the blanking mechanism, carrying out electrophoretic coating on the object to be coated by electrophoretic liquid in the electrophoresis tank 1 after a power supply 2 is electrified to the electrophoresis tank 1, and lifting the position of the hydraulic lifting columns 5 after the electrophoretic coating is finished, the position of the material placing frame 10 rises and is lifted from the electrophoresis tank 1, then the PLC programmable controller controls the movement of the rodless cylinder 12 to enable the annular material conveying frame 9 connected with the sliding sleeve 8 to move to the conveying belt 14, meanwhile, the stretching of the telescopic cylinder 15 enables the position of the material placing frame 10 to be close to the conveying belt 14 for blanking, the whole blanking of the material placing frame 10 in the same batch is realized in the running process of the annular material conveying frame 9, and then the rodless cylinder 12 drives the whole annular material conveying frame 9 to return to the upper material position for carrying out the electrophoretic coating operation of the next batch.
The utility model provides a novel multi-station electrophoretic coating groove as shown in figures 1, 4 and 5, the length of a blanking mechanism which is closest to the end part of one end of an annular material conveying frame 9 is equal to the length of a vertical middle axis of a conveying belt 14 from a photoelectric sensor 11;
a servo motor 18 is fixedly arranged on the outer side wall of the vertical plate 4 close to the conveying belt 14, the driving end of the servo motor 18 is fixedly connected with a meshing gear set 17, and the driven end of the meshing gear set 17 is fixedly arranged on the conveying roller of the conveying belt 14;
the outer surface of the material placing frame 10 is provided with a hollow structure, so that the electrophoresis liquid in the material placing frame 10 is discharged back to the electrophoresis tank 1 from a leak hole when the material placing frame moves upwards, the two sides of the material placing frame 10 in the radial direction are provided with hinged seats 19, and the bottom of each hinged seat 19 is fixedly provided with a hanging plate 20;
the orientation of the hook 16 is consistent with the running direction of the conveyer belt 14, and the hook 16 is hooked with the hook plate 20.
The implementation mode is specifically as follows: when the rodless cylinder 12 drives the annular material conveying frame 9 to be close to the conveying belt 14, when one end part of the annular material conveying frame 9 is close to the position of the photoelectric sensor 11, because the type of the photoelectric sensor 11 is linear, the annular material conveying frame 9 shields the photoelectric sensor 11 and then triggers the downward movement of the telescopic cylinder 15, meanwhile, the conveying belt 14 is driven by the servo motor 18 to operate through the meshing gear set 17, the telescopic cylinder 15 descends to enable the position of the material placing frame 10 to be close to the conveying belt 14, then after the bottom end of the material placing frame 10 contacts the conveying belt 14, because the orientation of the hook 16 is consistent with the operation direction of the conveying belt 14, the hook 16 is hooked with the material placing frame 10 through the hook plate 20, the hook 16 is hooked with the hook plate 20 along with the operation of the conveying belt 14, the blanking of the material placing frame 10 is smoothly completed, the material placing frame 10 is conveyed to the next working section along with the conveying belt 14, and the implementation mode particularly solves, the time cost and the labor cost are large, and the improvement of the production efficiency is not facilitated.
The utility model discloses the theory of operation:
referring to the attached drawings 1-3 of the specification, the pre-treated objects to be coated are loaded into a material placing frame 10, a PLC programmable controller controls the rotation of an annular material conveying frame 9 to realize the hanging connection of the material placing frames 10 one by one, the positions of hydraulic lifting columns 5 at two sides of an electrophoresis tank 1 are controlled to descend, then the position of the annular material conveying frame 9 fixedly installed on the outer surface of a rodless cylinder 12 through a sliding sleeve 8 moves downwards, the material placing frame 10 fixedly loaded at the bottom end of the material placing frame enters the electrophoresis tank 1 through a blanking mechanism, after the electrophoresis tank 1 is electrified by a power supply 2, electrophoresis coating is carried out on the objects to be coated by electrophoresis liquid in the electrophoresis tank 1, after the coating is finished, the position of the hydraulic lifting columns 5 is lifted, the movement of the rodless cylinder 12 is controlled by the PLC programmable controller to cause the annular material conveying frame 9 connected with the sliding sleeve 8 to translate to a conveying belt 14, and simultaneously, the position of the material placing frame 10 is close to the conveying, the material placing frames 10 in the same batch are completely discharged in the running process of the annular material conveying frame 9, and then the electrophoretic coating operation of the next batch can be carried out, the multi-station operation is realized, and the production efficiency is improved;
referring to the attached drawings 1, 4 and 5 of the specification, when the rodless cylinder 12 drives the annular material conveying frame 9 to be close to the conveying belt 14, the annular material conveying frame 9 shields the photoelectric sensor 11 and then triggers the telescopic cylinder 15 to move downwards, and then after the bottom end of the material placing frame 10 contacts the conveying belt 14, because the orientation of the hook 16 is consistent with the running direction of the conveying belt 14, and the hook 16 is hooked with the material placing frame 10 through the hooking plate 20, the hook 16 is hooked with the hooking plate 20 along with the running of the conveying belt 14, so that the blanking of the material placing frame 10 is smoothly completed, the automatic blanking is realized, and the production efficiency is improved.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a novel multistation electrophoresis coating groove, includes electrophoresis tank (1) and power (2), its characterized in that: the outer surface of the bottom of the electrophoresis tank (1) is welded with a machine base (3), the outer surfaces of two transverse ends of the machine base (3) are welded with vertical plates (4), the machine base (3) is symmetrically provided with hydraulic lifting columns (5) close to the two sides of the electrophoresis tank (1) along the radial direction, two guide rods (6) and a rodless cylinder (12) are fixedly arranged between the two vertical plates (4), the outer surface of the rodless cylinder (12) is sleeved with a sliding sleeve (8), the bottom end of the sliding sleeve (8) is fixedly provided with an annular material conveying frame (9), the bottom end of the annular material conveying frame (9) is fixedly connected with a material placing frame (10) through a material discharging mechanism, a conveying belt (14) is arranged between the outer side wall of one side of the electrophoresis tank (1) and the vertical plate (4), a photoelectric sensor (11) is fixedly arranged at the bottom of one end, close to the conveying belt (14), of the rodless cylinder (12);
the blanking mechanisms are uniformly distributed on the outer surface of the bottom of the annular material conveying frame (9) and respectively comprise a telescopic cylinder (15) fixedly installed at the bottom of the annular material conveying frame (9), a hook (16) is fixed to the bottom end of the telescopic cylinder (15) through a bolt, and the bottom end of the hook (16) is fixedly connected with the material placing frame (10).
2. A novel multi-station electrocoating bath as claimed in claim 1, wherein: the top ends of the hydraulic lifting columns (5) positioned on two sides of the electrophoresis tank (1) are fixedly provided with sleeve seats (7), and the sleeve seats (7) are sleeved with the guide rods (6).
3. A novel multi-station electrocoating bath as claimed in claim 1, wherein: two riser (4) all are equipped with stand (13) along the position of horizontal axis, rodless cylinder (12) cup joints with stand (13) along the both ends of horizontal direction mutually.
4. A novel multi-station electrocoating bath as claimed in claim 1, wherein: the length of the blanking mechanism closest to one end of the annular material conveying frame (9) is equal to the length of the vertical middle axis of the conveying belt (14) from the photoelectric sensor (11).
5. A novel multi-station electrocoating bath as claimed in claim 1, wherein: and a PLC (programmable logic controller) is fixedly arranged on the outer side wall of one side of the electrophoresis tank (1) far away from the power supply (2).
6. A novel multi-station electrocoating bath as claimed in claim 1, wherein: a servo motor (18) is fixedly arranged on the outer side wall of the vertical plate (4) close to the conveying belt (14), the driving end of the servo motor (18) is fixedly connected with a meshing gear set (17), and the driven end of the meshing gear set (17) is fixedly mounted with the conveying roller of the conveying belt (14).
7. A novel multi-station electrocoating bath as claimed in claim 1, wherein: the outer surface of the material placing frame (10) is of a hollow structure, hinged seats (19) are arranged on the two radial sides of the material placing frame (10), and a hanging plate (20) is fixedly arranged at the bottom of each hinged seat (19).
8. The novel multi-station electrophoretic coating bath according to claim 7, wherein: the orientation of the hook (16) is consistent with the running direction of the conveying belt (14), and the hook (16) is hooked with the hooking plate (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921948792.XU CN210796677U (en) | 2019-11-13 | 2019-11-13 | Novel multi-station electrophoresis coating tank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921948792.XU CN210796677U (en) | 2019-11-13 | 2019-11-13 | Novel multi-station electrophoresis coating tank |
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| CN210796677U true CN210796677U (en) | 2020-06-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113818066A (en) * | 2021-09-22 | 2021-12-21 | 重庆佳鑫一帆科技有限公司 | All-round automatic electrophoresis application device of medical shell processing |
-
2019
- 2019-11-13 CN CN201921948792.XU patent/CN210796677U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113818066A (en) * | 2021-09-22 | 2021-12-21 | 重庆佳鑫一帆科技有限公司 | All-round automatic electrophoresis application device of medical shell processing |
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