CN111573232A - Aerated concrete plate circulating system and preparation process - Google Patents
Aerated concrete plate circulating system and preparation process Download PDFInfo
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- CN111573232A CN111573232A CN202010407048.XA CN202010407048A CN111573232A CN 111573232 A CN111573232 A CN 111573232A CN 202010407048 A CN202010407048 A CN 202010407048A CN 111573232 A CN111573232 A CN 111573232A
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- saddle
- conveyor
- seat
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- drill
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C17/00—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports
- B66C17/06—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports specially adapted for particular purposes, e.g. in foundries, forges; combined with auxiliary apparatus serving particular purposes
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Abstract
The invention discloses an aerated concrete plate circulating system and a preparation process thereof, and belongs to the field of saddle steel mesh cage circulating transportation lines. The invention comprises a net assembling frame, a net cage transferring crane, an anticorrosive impregnation tank, a first electric saddle conveyor, a drying box, a drill inserting machine, a drill pulling machine, a wax dipping cylinder, a second electric saddle conveyor and a third electric saddle conveyor, wherein the drill pulling machine, the wax dipping cylinder, the second electric saddle conveyor and the third electric saddle conveyor are sequentially arranged, the first electric saddle conveyor and the drill inserting machine are sequentially arranged to form two parallel conveying paths, the net assembling frame, the end head of one conveying path, the anticorrosive impregnation tank and the end head of the other conveying path are sequentially arranged below the net cage transferring crane to form an automatic circulation path, the circulating system improves the production efficiency through the matching between the height-adjustable net assembling frame and the speed-adjustable electric saddle conveyor, through waxing, anticorrosion and drying, the service life of the steel drill and the quality of the steel reinforcement mesh cage are improved, and the production efficiency is not influenced.
Description
Technical Field
The invention relates to the field of saddle reinforcement mesh cage circulating conveying lines in the manufacturing process of building materials, in particular to the field of saddle reinforcement mesh cage automatic circulating conveying lines in the manufacturing process of aerated concrete plate line finished products, and more particularly relates to an aerated concrete plate circulating system and a preparation process.
Background
Generally, concrete structures have strong compressive strength but low tensile strength, the microstructure of the concrete structures is cracked and separated by any significant bending action, so that the structures are damaged, and the tensile strength of reinforcing steel bars is very high, so that a mode of adding stiffening materials such as reinforcing steel bars into concrete is brought into force. At present, reinforced concrete is a structural form which is most applied in China, and China is also the region which uses reinforced concrete structures most in the world.
The aerated concrete plate pre-embedded with the reinforcement cage is a common reinforced concrete structure in buildings, most of domestic aerated concrete plate line finished product manufacturers treat the reinforcement cage in the finished plate manufacturing process and stop manual operation circulation or simple transportation operation, but the treatment mode has the disadvantages of large personnel investment, high production cost and low production efficiency. Therefore, a novel plate wire reinforcement mesh cage saddle circulation process with high automation degree and high production efficiency is needed in the market to improve the phenomenon.
Through search, the Chinese patent number ZL201510105605.1, the date of the granted bulletin is 2016, 11 and 9, the name of the invention creation is as follows: the aerated concrete panel line saddle circulating system comprises an electric saddle conveyor, a manual saddle conveyor, saddle seats, a saddle seat ferry vehicle, a track, a skewer pulling machine and a skewer pulling walking beam frame, wherein the electric saddle conveyor is provided with two sets, the first electric saddle conveyor is arranged below the skewer pulling machine walking beam frame, the second electric saddle conveyor is arranged below the skewer pulling machine walking beam frame, the manual saddle conveyor is arranged between the first electric saddle conveyor and the track and is positioned on the same plane with the first electric saddle conveyor; the saddle seat can move on the electric saddle conveying, saddle seat ferry vehicle and manual saddle conveying machine and drives the saddles arranged on the saddle seat to move; the cutting machine and the cutting machine are respectively arranged on the cutting machine walking beam frame and the cutting machine walking beam frame. The application provides an industrial production transportation line for the production and treatment of the steel reinforcement cylinder mould. However, in the application, manual networking is carried out on the manual saddle conveyor, and the manual networking is carried out on the manual saddle conveyor and then the manual networking is pushed to the saddle seat ferry vehicle, the speed in the whole circulation process depends on the speed of manual networking, and the production efficiency is still not high enough.
For another example, the chinese patent No. ZL2016209663279, the date of the publication of the invention is 3/15/2017, and the name of the invention creation is: a circulating conveying system of a steel bar net cage hanging frame comprises a drill inserting crane, a drill pulling crane, a hanging frame conveying device, a mould conveying device and a steel bar net cage assembling vehicle, wherein the drill inserting crane and the drill pulling crane are arranged in parallel at a certain interval, two ends of the hanging frame conveying device and two ends of the mould conveying device extend to the lower parts of the two cranes, the hanging frame conveying device is used for receiving the steel bar net cage hanging frame which is provided with the steel bar net cage and is lifted from the steel bar net cage assembling vehicle by the drill pulling crane, and the steel bar mesh cage assembly vehicle is arranged below one end of the drill pulling crane and the trend of the steel bar mesh cage assembly vehicle is vertical to the trend of the drill pulling crane, the steel bar net cage hanging bracket is used for receiving the steel bar net cage hanging bracket hung after the drill rod pulling crane finishes the drill rod pulling and finishing the assembly of the steel bar net cage. This application has realized closed loop circulation, and is comparatively simple to the processing of reinforcing bar cylinder mould, only net deployment and transmission, and the quality of reinforcing bar cylinder mould remains to be improved, in addition, when carrying out the cylinder mould equipment, the height of equipment can not be adjusted, and the manual work of being not convenient for carries out the network deployment, influences the efficiency of network deployment.
Disclosure of Invention
1. Technical problem to be solved by the invention
The invention aims to solve the problems of low automation degree and low production efficiency of the conventional reinforcement cage circulating system, and provides an aerated concrete plate circulating system and a preparation process thereof.
2. Technical scheme
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the invention discloses an aerated concrete panel circulating system which comprises a net assembling frame, a net cage transfer crane, an electric saddle frame conveyor set, a drill rod inserting machine and a drill rod pulling machine, wherein the net assembling frame is arranged on the net cage transfer crane;
the electric saddle conveyor unit comprises a first electric saddle conveyor, a second electric saddle conveyor and a third electric saddle conveyor, wherein the third electric saddle conveyor is connected with the second electric saddle conveyor end to end;
the net cage transfer crane reciprocates on the crane walking beam, the moving direction of the net cage transfer crane is vertical to the conveying direction of the electric saddle conveyor set, the crane walking beam is arranged above one end of the first electric saddle conveyor and one end of the third electric saddle conveyor, and the net cage transfer crane is arranged below the end head of the crane walking beam;
the drill rod inserting machine and the drill rod pulling machine respectively move on the drill rod inserting machine walking beam and the drill rod pulling machine walking beam, the moving directions of the drill rod inserting machine walking beam and the drill rod pulling machine walking beam are parallel to the conveying direction of the electric saddle frame conveyor set, the drill rod inserting machine walking beam and the drill rod pulling machine walking beam are respectively arranged above one ends, far away from the crane walking beam, of the electric saddle frame conveyor I and the electric saddle frame conveyor II, and the mold vehicle is arranged below the drill rod inserting machine walking beam.
As a further improvement of the invention, the networking rack comprises two movable units, and a fixed unit is arranged between the two movable units; the movable unit comprises an adjusting assembly, a first chain wheel assembly, a second chain wheel assembly and a driving assembly, a chain of the driving assembly bypasses the second chain wheel assembly and the first chain wheel assembly and is connected to a movable beam of the adjusting assembly, the movable beam reciprocates in the vertical direction under the driving of the driving assembly, and the saddle seat (12) reciprocates in the horizontal direction along the movable beam (1b12) under the manual pushing.
As a further improvement of the invention, the two adjusting assemblies are arranged and oppositely arranged, and the saddle seat is arranged between the oppositely arranged adjusting assemblies and can horizontally move on the movable beam; the driving assembly is arranged between the adjusting assemblies, chains wound from the adjusting assemblies on the two sides respectively wind around the upper end and the lower end of the corresponding driving chain wheel, and are synchronously wound and discharged under the driving of the motor, so that the movable beams on the two sides synchronously move in the vertical direction.
The invention is further improved, one end of the movable beam is provided with a second stop block, the other end of the movable beam is provided with a baffle seat, the baffle seat is connected with a baffle through a shaft, one end of the baffle, which is far away from the shaft, is provided with a handle, and the baffle is controlled to rotate around the shaft; and positioning assemblies are arranged at two ends of a fixed beam of the fixed unit, and positioning blocks of the positioning assemblies rotate around the rotating shaft.
As a further improvement of the invention, the fixed unit of the net rack is arranged right below the crane walking beam, and the moving direction of the saddle seat on the net rack is parallel to the conveying direction of the electric saddle conveyor set; the networking frame is provided with a plurality of frames.
As a further improvement of the invention, an anti-corrosion dipping groove is arranged below the crane walking beam and is positioned between the first electric saddle conveyor and the third electric saddle conveyor.
As a further improvement of the invention, a drying box is arranged outside the first electric saddle conveyor; and a wax dipping cylinder is arranged below the walking beam of the drill pulling machine and is close to the electric saddle conveyor II.
As a further improvement of the invention, the first electric saddle conveyor and the third electric saddle conveyor both exceed the end head of the crane walking beam, close to the end head of the crane walking beam; the electric saddle conveyor comprises a transmission device, and the chain is driven by a chain wheel to move, so that a saddle seat arranged on the chain is driven to move.
The invention relates to a cyclic preparation process of an aerated concrete plate, which comprises the following steps:
before circulation begins, mounting a saddle on a saddle seat, mounting a steel chisel on the saddle seat, placing the assembled saddle seat on a second electric saddle conveyor and a third electric saddle conveyor, conveying the saddle seat to the lower part of a net cage transfer crane under the action of a transmission device of the saddle seat, and accurately positioning the saddle seat by electric control;
step two, the net cage transfer crane lifts the saddle seat to the net assembling frame from the electric saddle conveyor III, the saddle seat without the steel bar net cage is manually pushed to a movable unit beside, then the saddle seat with the steel bar net cage mounted before is pushed to a fixed unit right below the net cage transfer crane, and the saddle seat is accurately positioned by a positioning component; when the net cage transfer crane lifts the saddle seat away, the movable units are manually networked;
step three, the mesh cage transfer crane drives the saddle frame seat provided with the steel bar mesh cage to move to an anticorrosion dipping tank station, and the steel bar mesh cage is hoisted into the anticorrosion dipping tank for anticorrosion treatment; after the anticorrosion treatment is finished, the mesh cage transfer crane transfers the saddle frame seat provided with the steel bar mesh cage to a first electric saddle frame conveyor, and conveys the saddle frame seat to the direction of the drill rod inserting machine, and the saddle frame seat passes through a drying box until the drill rod inserting machine stops;
fourthly, the drill rod inserting machine walks to the position above the electric saddle conveyor I, lifts the saddle seat provided with the steel bar net cage, moves the saddle seat to the position above the lower-layer mold vehicle, moves the saddle seat downwards until the steel bar net cage completely enters slurry poured in the mold vehicle in advance, and then rises, and the saddle seat, the saddle, the steel rod and the steel bar net cage are left in the mold vehicle;
step five, the mould vehicle travels to a specified position for static maintenance for a period of time, after the slurry is solidified, the slurry is conveyed to the lower part of the drill pulling machine by a ground conveying device, and the drill steel is rotated in the direction so as to be separated from the state of clamping the steel bar mesh cage; the saddle seat is lifted by a drill rod pulling machine, and only the rest of the steel bar net cage is left in a blank solidified in the die car;
hoisting the saddle and the steel chisel to a steel chisel cleaning station along with the saddle seat by the drill-rod pulling machine for cleaning operation, and hoisting the cleaned saddle seat, saddle and steel chisel assembly on a station beside the drill-rod pulling machine to a wax-dipping cylinder to perform wax-dipping treatment on the steel chisel while cleaning; and after the wax impregnation is finished, the assembly is hoisted by the drill pulling machine, is transferred to the second electric saddle conveyor, is transferred to the lower part of the net cage transfer crane by the third electric saddle conveyor, enters the second step and starts the next cycle.
As a further improvement of the present invention, the specific process of networking by using the networking rack in the step two is as follows:
when the saddle seat is hung to the fixing unit by the net cage transfer crane, the saddle seat accurately falls to the fixing beam along the positioning block on the fixing unit, then the positioning block rotates under the action of the control shaft to a state that the saddle seat cannot be hindered from moving, and meanwhile, the baffle rotates to a state that the saddle seat cannot be hindered from moving through the handle;
manually pushing the saddle seat which is not subjected to networking to a movable unit at one side, clamping the saddle seat by the action baffle plate in cooperation with the second stop block, and adjusting to a proper height under the action of the driving assembly to perform networking;
after the saddle seat is pushed to the movable unit, the fixed unit can receive the next saddle seat, the saddle seat is manually pushed to the other side to select a proper height for networking, meanwhile, the saddle seat which is hoisted and transported last time and is completed with networking is manually pushed back to the fixed unit, the saddle seat which is not networked is hoisted by a net cage transporting crane, and the movable units on the two sides are manually matched for networking.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following remarkable effects:
(1) according to the aerated concrete plate circulating system, a closed loop circulation is formed by the drill rod inserting machine, the drill rod pulling machine, the electric saddle frame conveyor unit, the net cage transfer crane and the net forming frame, so that the automatic control of the conveying of the steel bar net cage saddle frame is realized, the net forming is conveniently and efficiently completed on the net forming frame with the adjustable height, the hoisting and net forming processes are closely matched, the labor intensity of workers in the whole circulating process is low, the labor cost is saved, and the production efficiency is improved.
(2) The aerated concrete panel circulating system is provided with the three electric saddle conveyors, the speed of the three electric saddle conveyors can be adjusted according to production requirements, the second electric saddle conveyor and the third electric saddle conveyor cooperate to adjust the transportation speed according to the speed of manual networking and the speed of slurry curing in the mould car, the production efficiency is further improved, and the ends of the electric saddle conveyors exceed the traveling beam of the crane, so that the net cage transfer crane can accurately lift the saddle seat.
(3) The aerated concrete plate circulating system is provided with the networking frame with adjustable height and the movable unit, the movable unit can adjust the height in the vertical direction under the action of the chain wheel assembly I, the chain wheel assembly II and the driving assembly, the requirement for corresponding networking height when different modes of networking are adopted manually is met, manual networking can be achieved more conveniently, the labor intensity of manual networking is reduced, the networking efficiency is improved, and the circulating efficiency is further improved.
(4) The aerated concrete panel circulating system is provided with the wax dipping barrel, and before the networking work starts, the drill rod pulling machine places the drill rod in the wax dipping barrel to carry out wax coating and rust prevention treatment on the surface of the drill rod, so that the service life of the drill rod is prolonged; the crane walking beam below is provided with anticorrosive flooding groove, and electric saddle conveyer is provided with the stoving case outward, and when the steel reinforcement cylinder mould moved along the circulation route, successively carried out the anticorrosive and drying process of dip coating, improved the quality of steel reinforcement cylinder mould and follow-up stoving of going on accelerated the dry speed of anticorrosive paint, can not influence production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of a grid assembly of the present invention;
FIG. 2 is a schematic structural diagram of an adjustment assembly in a movable unit of a network rack;
FIG. 3 is a schematic view of a movable beam in the adjustment assembly;
FIG. 4 is a schematic structural diagram of a positioning assembly in a network rack fixing unit;
FIG. 5 is a schematic structural diagram of a first sprocket assembly in the rack;
FIG. 6 is a schematic structural diagram of a second sprocket assembly in the rack;
fig. 7 is a schematic view of a driving assembly in the rack assembly;
FIG. 8 is a schematic view of the saddle seat placed on a set of racks;
FIG. 9 is a schematic plan view of an aerated concrete panel recycling system according to the present invention;
FIG. 10 is a schematic side view of an aerated concrete panel recycling system of the present invention.
The reference numerals in the schematic drawings illustrate:
1. a net assembling frame;
1a, a fixing unit; 1a1, a first upright; 1a2, fixed beam; 1a3, positioning component; 1a31, positioning block; 1a32, positioning seat; 1a33, a rotating shaft; 1a34, control shaft;
1b, a movable unit;
1b1, adjusting assembly; 1b11, second upright; 1b11-1 and a first stop block; 1b11-2, rubber pad; 1b11-3, track; 1b12, a walking beam; 1b12-1, a chute; 1b12-2 and a second stop block; 1b12-3, baffle; 1b12-4, shaft; 1b12-5, a baffle seat; 1b12-6, a handle; 1b12-7, mounting; 1b12-8, a load wheel; 1b12-9, wheel seat; 1b12-10, groove; 1b13, top beam; 1b13-1, a support; 1b13-2, well one; 1b14, cross beam; 1b15, bracket;
1b2, sprocket assembly one; 1b21, lifting sprocket; 1b22, sprocket seat I; 1b23, groove one; 1b24, axle one; 1b25 and a first fixing plate;
1b3 and a sprocket assembly II; 1b31, positioning sprocket; 1b32 and a second sprocket seat; 1b33 and a second groove; 1b34, axle two; 1b35 and a second fixing plate; 1b36, hole two;
1b4, drive assembly; 1b41, motor; 1b42, drive shaft; 1b43, seated bearing; 1b44, drive sprocket; 1b45, chain; 1b46, base;
2. a cylinder mould transfer crane; 21. a crane walking beam; 3. an anti-corrosion dipping tank; 4. a first electric saddle conveyor; 5. a drying box 6 and a drill rod inserting machine; 61. a drill rod inserting machine walking beam; 7. turning a mould; 8. a drill rod pulling machine; 81. a walking beam of the drill rod pulling machine; 9. a wax dipping cylinder; 10. a second electric saddle conveyor; 11. a third electric saddle conveyor; 12. a saddle seat; 13. a saddle; 14. steel chisel; 15. And (5) a steel bar net cage.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
Example 1
Referring to fig. 1 and 2, the height-adjustable aerated concrete slab rebar mesh cage grid of the embodiment includes two fixed units 1a and two movable units 1b, and the two movable units 1b are arranged side by side with the fixed units 1a and are respectively located at two sides of the fixed units 1 a. The movable unit 1b comprises an adjusting assembly 1b1, a chain wheel assembly I1 b2, a chain wheel assembly II 1b3 and a driving assembly 1b4, a chain 1b45 of the driving assembly 1b4 bypasses the chain wheel assembly II 1b3 and the chain wheel assembly I1 b2, a movable beam 1b12 connected to the adjusting assembly 1b1, the movable beam 1b12 reciprocates in the vertical direction under the driving of the driving assembly 1b4, and the saddle seat 12 reciprocates in the horizontal direction along the fixed beam 1a2 and the movable beam 1b12 of the fixed unit 1 a.
The two adjusting assemblies 1b1 are arranged oppositely, the distance between the two adjusting assemblies is matched with the length of the saddle seat 12, specifically, the adjusting assembly 1b1 further comprises a second upright post 1b11, a top beam 1b13 and a cross beam 1b14, the two second upright posts 1b11 are arranged on a pre-embedded plate on the ground, the movable beam 1b12, the top beam 1b13 and the cross beam 1b14 are respectively arranged at different heights of the second upright post 1b11, one side of the second upright post 1b11, which is back to the movable beam 1b12, is provided with a support 1b15 which is in a triangular structure, and the two second upright posts 1b11 and the support 1b15 enable the whole group net rack 1 to be stably arranged on the ground.
Referring to fig. 7, two chain wheel assemblies, namely, a chain wheel assembly 1b2 and a chain wheel assembly two 1b3, are mounted at the adjusting assembly 1b1 on each side, the chain wheel assembly one 1b2 is mounted on a support 1b13-1 arranged on the top beam 1b13, and the chain wheel assembly two 1b3 is mounted on the ground below the chain wheel assembly one 1b 2; the driving assembly 1b4 is arranged between the adjusting assemblies 1b1, four driving chain wheels 1b44 are arranged on the driving assembly, a chain 1b45 wound from the adjusting assembly 1b1 at one side is wound around the upper end of the corresponding driving chain wheel 1b44, a chain 1b45 wound from the adjusting assembly 1b1 at the other side is wound around the lower end of the corresponding driving chain wheel 1b44, and a chain 1b45 wound from the adjusting assembly 1b1 at two sides is synchronously wound in and released under the driving of a motor 1b41, so that the movable beams 1b12 at two sides synchronously move in the vertical direction.
The driving chain wheels 1b44 are driven by the same motor 1b41 to drive the chains 1b45 on two sides to synchronously act, so that the moving distances of the two movable beams 1b12 connected with the driving chain wheels are kept consistent and are always at the same height, and each movable beam 1b12 is wholly kept in a horizontal state, so that the situation that the heights of two ends are different is avoided, the saddle seat 12 is placed on the movable beam 1b12 and moves more stably along with the movable beam 1b12, and the networking process is stable and reliable.
Specifically, referring to fig. 5 to 7, the first sprocket assembly 1b2 includes a lifting sprocket 1b21, a first sprocket seat 1b22 and a first wheel axle 1b24, the first sprocket seat 1b22 is provided with a first groove 1b23, and the first wheel axle 1b24 and the lifting sprocket 1b21 are fixed and placed in the first groove 1b23 and fixed by a first fixing plate 1b 25. The second chain wheel assembly 1b3 comprises a positioning chain wheel 1b31, a second chain wheel seat 1b32 and a second wheel axle 1b34, wherein the second chain wheel seat 1b32 is provided with a second groove 1b33, the second wheel axle 1b34 and the positioning chain wheel 1b31 are fixed and arranged in the second groove 1b33 and fixed by a second fixing plate 1b35, and the second chain wheel seat 1b32 is further provided with a second hole 1b 36.
The motor 1b41 of the driving assembly 1b4 is installed on the base 1b46, the driving shaft 1b42 thereof is installed on the base 1b46 through the belt-seat bearing 1b43 and rotates in the belt-seat bearing 1b43 to drive the driving sprocket 1b44 connected with the driving shaft 1b42 to rotate, the chain 1b45 is fixed on the driving sprocket 1b44, bypasses the driving sprocket 1b44, passes through the hole two 1b36, sequentially bypasses the positioning sprocket 1b31 and the lifting sprocket 1b21, and is connected to the movable beam 1b 12. The second sprocket assembly 1b3 located below the first sprocket assembly 1b2 limits the orientation of the chain 1b45, making the chain 1b45 rotate more smoothly on each sprocket.
With reference to fig. 2 and 3, the movable beam 1b12 is provided with a mounting member 1b12-7, one end of a chain 1b45 is fixed on the mounting member 1b12-7, a hole 1b13-2 is formed in the adjusting assembly 1b1 at the corresponding position of a top beam 1b13, a cross beam 1b14 and a support 1b13-1, and the chain 1b45 penetrates through the hole 1b 13-2; the movable beam 1b12 is further provided with a sliding groove 1b12-1, the second upright post 1b11 is provided with a track 1b11-3, two ends of the track 1b11-3 are provided with a first stopper 1b11-1, and the first stopper 1b11-1 is provided with a rubber pad 1b 11-2. The chain 1b45 is driven by the driving assembly 1b4 to drive the movable beam 1b12 to move back and forth along the second upright post 1b11 between two stoppers 1b 11-1.
In the actual networking process, workers often adopt a plurality of networking modes, and the most suitable heights are different when networking is carried out in different modes, and the height of the movable unit 1b can be adjusted in the vertical direction under the action of the chain wheel assembly I1 b2, the chain wheel assembly II 1b3 and the driving assembly 1b4, so that the requirement of corresponding required networking heights when manually networking is carried out in different modes is met, and manual networking can be realized more conveniently; meanwhile, the networking height can be adjusted according to the height of specific workers, the labor intensity of manual networking is reduced, and the working comfort and the production efficiency of the workers are improved.
One end of the movable beam 1b12 is provided with a second stop block 1b12-2, the second stop block 1b12-2 is also provided with a rubber pad 1b11-2, the other end of the movable beam is provided with a baffle seat 1b12-5, the baffle seat 1b12-5 is connected with a baffle 1b12-3 through a shaft 1b12-4, one end of the baffle 1b12-3, which is far away from the shaft 1b12-4, is provided with a handle 1b12-6, and the baffle 1b12-3 is controlled to rotate around the shaft 1b 12-4.
The movable unit 1b and the fixed unit 1a are arranged side by side, the movable beam 1b12 can be arranged side by side with the fixed beam 1a2 when moving to a certain height, the fixed beam 1a2 is fixed on the two first upright posts 1a1, and the two ends of the fixed beam are also provided with positioning assemblies 1a 3; the positioning seat 1a32 of the positioning assembly 1a3 is mounted on the fixed beam 1a2, and the positioning block 1a31 is connected with the positioning seat 1a32 through a rotating shaft 1a33 and rotates around the rotating shaft 1a33 under the control of a control shaft 1a34 fixed with the rotating shaft 1a33, see fig. 4.
Referring to fig. 8, the saddle seat 12 is placed between the oppositely disposed adjustment assemblies 1b1 and can be moved to the fixed unit 1a, specifically, the saddle seat 12 moves on the movable beam 1b12 and the fixed beam 1a2, the fixed beam 1a2 and the movable beam 1b12 are both provided with the grooves 1b12-10 and the plurality of bearing wheels 1b12-8, the bearing wheels 1b12-8 are installed through the wheel seats 1b12-9, and the spacing distance between the bearing wheels is smaller than the width of the saddle seat 12; the saddle seat 12 is placed on the carrier wheel 1b12-8 and moved in the horizontal direction by the carrier wheel 1b12-8, and the saddle seat 12 is provided at both ends with rollers which are placed in and rolled in the grooves 1b12-10, and they are engaged to make the movement of the saddle seat 12 more stable.
The positioning block 1a31 is triangular, when the saddle seat 12 is hung to the fixing unit 1a by the net cage transfer crane 2, the saddle seat can accurately fall to the fixing beam 1a2 along the positioning block 1a31, then the positioning block 1a31 rotates to a state that the movement of the saddle seat 12 is not hindered under the action of the control shaft 1a34, meanwhile, the baffle 1b12-3 rotates to a state that the movement of the saddle seat 12 is not hindered through the handle 1b12-6, the saddle seat 12 is manually pushed to the movable unit 1b at one side, then the baffle 1b12-3 is operated to match with the second baffle 1b12-2 to clamp the saddle seat 12, and the height is adjusted to a proper height under the action of the driving component 1b4 to perform net assembling. Meanwhile, the saddle seat 12 with the other side being networked is manually pushed to the fixing unit 1a, and is lifted away by the net cage transfer crane 2, and then the saddle seat 12 without being networked is lifted. When the cage transfer crane 2 operates, the net assembling frame 1 can always perform networking work, and the manual networking is matched with the hoisting process, so that the networking efficiency is improved.
Example 2
With reference to fig. 9 and 10, the aerated concrete panel circulating system of this embodiment includes rack assembly 1, cylinder mould transport crane 2, anticorrosive impregnation tank 3, electric saddle conveyor group, stoving case 5, insert borer machine 6, mould car 7, pull out borer machine 8 and wax impregnation section of thick bamboo 9, electric saddle conveyor group include electric saddle conveyor one 4, electric saddle conveyor two 10 and electric saddle conveyor three 11, electric saddle conveyor group has transmission certainly, drives the chain through the sprocket and removes, and then drives and arrange saddle seat 12 on the chain in and remove, and the translation rate can be adjusted according to the production demand.
The third electric saddle conveyor 11 is connected with the second electric saddle conveyor 10 end to end, the drill puller 8 moves on the drill puller walking beam 81, the moving direction of the drill puller walking beam is parallel to the conveying direction of the electric saddle conveyor set, the drill puller walking beam 81 is arranged above one end, far away from the third electric saddle conveyor 11, of the second electric saddle conveyor 10, a wax dipping cylinder 9 and a cleaning station are arranged below the drill puller walking beam 81, the wax dipping cylinder 9 is close to the second electric saddle conveyor 10, the drill 14 on a saddle seat 12 of the second electric saddle conveyor 10 is subjected to wax dipping treatment, and the service life of the drill 14 is prolonged. The drill puller walking beam 81, the electric saddle conveyor III 11 and the electric saddle conveyor II 10 form a conveying path.
The first electric saddle conveyor 4 is arranged on one side of the third electric saddle conveyor 11 and the second electric saddle conveyor 10, the conveying directions of the three electric saddle conveyors are parallel, and a drying box 5 is arranged outside the first electric saddle conveyor 4. The drill rod inserting machine 6 moves on the drill rod inserting machine walking beam 61, the drill rod inserting machine walking beam 61 is arranged above one end of the first electric saddle conveyor 4, the moving direction of the drill rod inserting machine 6 is parallel to the conveying direction of the electric saddle conveyor unit, and the die trolley 7 is arranged below the drill rod inserting machine walking beam 61. The first electric saddle conveyor 4 and the walking beam 61 of the drill rod inserting machine form another conveying path.
The net cage transfer crane 2 reciprocates on a crane walking beam 21, the moving direction of the net cage transfer crane is perpendicular to two conveying paths, the crane walking beam 21 is arranged above one end of a third electric saddle conveyor 11 and a first electric saddle conveyor 4 which are far away from a drill rod pulling machine 8 and a drill rod inserting machine 6, the two parallel conveying paths are connected, and a walking path is arranged between the drill rod inserting machine 6 and the drill rod pulling machine 8 to form a complete circulation path. And the first electric saddle conveyor 4 and the third electric saddle conveyor 11 are close to the end of the crane walking beam 21 and both exceed the crane walking beam 21, so that the mesh cage transfer crane 2 can accurately hoist the saddle seat 12 conveniently.
Specifically, the first electric saddle conveyor 4 is arranged below one end of the crane walking beam 21, the third electric saddle conveyor 11 is arranged below the middle of the crane walking beam 21, the anticorrosive impregnation tank 3 is arranged below the crane walking beam 21 and is positioned between the first electric saddle conveyor 4 and the third electric saddle conveyor 11, and the networking frame 1 is arranged below the other end of the crane walking beam 21. In this embodiment, two net-building frames 1 are provided, the fixing units 1a are arranged right below the crane walking beam 21, the combined body of the saddle seat 12, the saddle 13 and the steel chisel 14 hung from the electric saddle conveyor three 11 by the net cage transfer crane 2 is received, and the moving direction of the saddle seat 12 on the net-building frame 1 is perpendicular to the crane walking beam 21. The net cage transfer crane 2 lifts the saddle frame seat 12 and delivers to the net forming frame 1 for net forming, and then moves to the top of the anticorrosion dipping groove 3, and the anticorrosion dipping work is completed in the action of the vertical direction, and the quick drying is carried out through the drying box 5, so that the quality of the steel bar net cage 15 is improved, the subsequent drying is accelerated, and the drying speed of the anticorrosion paint is accelerated, and the production efficiency is not influenced.
In the circulating system of the embodiment, the second electric saddle conveyor 10 and the third electric saddle conveyor 11 adjust the transportation speed according to the matching of the speed of manual networking and the speed of slurry solidification in the mold vehicle, so that manual networking can be carried out all the time, saddle seats 12 arranged on the two electric saddle conveyors are not excessive, and the most efficient production efficiency is kept; in addition, the net assembling frame 1 with adjustable height is used for net assembling, the production efficiency is further improved, and the wax dipping, the corrosion prevention and the drying treatment are carried out in a circulating path, so that the quality of the steel bar net cage 15 is improved, and the production efficiency is also ensured.
Example 3
The recycling preparation process of the aerated concrete plate provided by the embodiment utilizes the recycling system provided by the embodiment 2, and comprises the following steps:
firstly, before circulation begins, mounting a saddle 13 on a saddle seat 12, mounting a drill steel 14 on the saddle 13, placing the assembled saddle seat 12 on a second electric saddle conveyor 10 and a third electric saddle conveyor 11, conveying the assembled saddle seat 12 to the lower part of a net cage transfer crane 2 under the action of a transmission device of the saddle seat, and accurately positioning the saddle seat by electrical control;
step two, the net cage transfer crane 2 lifts the saddle seat 12 from the third electric saddle conveyor 11 to the net cage 1, the saddle seat 12 without the steel bar net cage 15 is manually pushed to the movable unit 1b beside, then the saddle seat 12 with the steel bar net cage 15 mounted before is pushed to the fixed unit 1a right below the net cage transfer crane 2, and the accurate positioning is realized by the positioning component 1a 3; when the net cage transfer crane 2 hangs the saddle seat 12, manually networking on the movable unit 1 b;
specifically, when the cage transfer crane 2 lifts the saddle seat 12 to the fixing unit 1a, the positioning block 1a31 on the fixing unit 1a is accurately dropped to the fixing beam 1a2, and then the positioning block 1a31 is rotated to a state where it does not hinder the movement of the saddle seat 12 under the action of the control shaft 1a34, and at the same time, the baffle 1b12-3 is rotated to a state where it does not hinder the movement of the saddle seat 12 through the handle 1b 12-6;
manually pushing the non-networking saddle seat 12 to the movable unit 1b at one side, then operating the baffle plate 1b12-3 to match with the second stop block 1b12-2 to clamp the saddle seat 12, and adjusting the height to a proper height under the action of the driving assembly 1b4 to perform networking;
after the saddle seat 12 is pushed to the movable unit 1b, the fixed unit 1a can receive the next saddle seat 12, the saddle seat 12 is manually pushed to the other side to select a proper height for networking, meanwhile, the saddle seat 12 which is lifted and transported last time and is completed with networking is manually pushed back to the fixed unit 1a, the saddle seat 12 which is not networked is lifted by the net cage transfer crane 2, and the movable units 1b on the two sides are manually matched for networking.
Step three, the mesh cage transfer crane 2 drives the saddle frame seat 12 provided with the steel bar mesh cage 15 to move to a station of the anticorrosion dipping tank 3, and the steel bar mesh cage 15 is hung into the anticorrosion dipping tank 3 for anticorrosion treatment; after the anticorrosion treatment is finished, the mesh cage transfer crane 2 transfers the saddle seat 12 provided with the steel bar mesh cage 15 to the electric saddle conveyor I4, and conveys the saddle seat to the direction of the drill rod inserting machine 6, and the steel bar mesh cage 15 is dried through the drying box 5 and conveyed until the drill rod inserting machine 6 stops;
fourthly, the drill rod inserting machine 6 travels to the position above the electric saddle conveyor I4, the saddle seat 12 provided with the steel bar net cage 15 is lifted, moves to the position above the lower-layer mold vehicle 7 and moves downwards until the steel bar net cage 15 completely enters slurry poured in advance in the mold vehicle 7, at the moment, the drill rod inserting machine 6 is lifted, and the saddle seat 12, the saddle 13, the steel rods 14 and the steel bar net cage 15 are left in the mold vehicle 7;
step five, the mould vehicle 7 travels to a specified position for static maintenance for a period of time, after the slurry is solidified, the slurry is conveyed to the position below the drill rod pulling machine 8 by a ground conveying device, and the drill rod 14 is rotated in the direction so as to be separated from the state of clamping the steel bar mesh cage 15; the saddle seat 12 is hoisted by a drill rod pulling machine 8, and only the rest reinforcement mesh cage 15 is left in a blank solidified in the die trolley 7;
hoisting the saddle 13 and the steel chisel 14 to a steel chisel cleaning station along with the saddle seat 12 by the drill puller 8 for cleaning operation, and hoisting the cleaned saddle seat 12, saddle 13 and steel chisel 14 assembly on a station beside the drill puller 8 to the wax dipping cylinder 9 to perform wax dipping treatment on the steel chisel 14 while cleaning; and after the wax impregnation is finished, the combined body is hoisted by the drill rod pulling machine 8, is transferred to the second electric saddle conveyor 10, is transferred to the lower part of the net cage transfer crane 2 by the third electric saddle conveyor 11, enters the second step, and starts the next cycle.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Claims (10)
1. The utility model provides an aerated concrete panel circulation system which characterized in that: comprises a net assembling frame (1), a net cage transfer crane (2), an electric saddle frame conveyor set, a drill rod inserting machine (6) and a drill rod pulling machine (8);
the electric saddle conveyor set comprises a first electric saddle conveyor (4), a second electric saddle conveyor (10) and a third electric saddle conveyor (11), wherein the third electric saddle conveyor (11) is connected with the second electric saddle conveyor (10) end to end, the first electric saddle conveyor (4) is arranged on one side of the third electric saddle conveyor (11) and the second electric saddle conveyor (10), and the conveying directions of the three electric saddle conveyors are parallel;
the net cage transfer crane (2) reciprocates on a crane walking beam (21), the moving direction of the crane walking beam is vertical to the conveying direction of the electric saddle conveyor set, the crane walking beam (21) is arranged above one ends of the electric saddle conveyor I (4) and the electric saddle conveyor III (11), and the net cage transfer crane (1) is arranged below the end head of the crane walking beam (21);
the drill inserting machine (6) and the drill pulling machine (8) respectively move on a drill inserting machine walking beam (61) and a drill pulling machine walking beam (81), the moving directions of the drill inserting machine walking beam and the drill pulling machine walking beam are parallel to the conveying direction of the electric saddle frame conveyor set, the drill inserting machine walking beam (61) and the drill pulling machine walking beam (81) are respectively arranged above one ends, away from the crane walking beam (21), of the electric saddle frame conveyor I (4) and the electric saddle frame conveyor II (10), and a mold vehicle (7) is arranged below the drill inserting machine walking beam (61).
2. An aerated concrete panel circulating system according to claim 1, wherein: the net assembling frame (1) comprises two movable units (1b), and a fixed unit (1a) is arranged between the two movable units (1 b); the movable unit (1b) comprises an adjusting assembly (1b1), a chain wheel assembly I (1b2), a chain wheel assembly II (1b3) and a driving assembly (1b4), a chain (1b45) of the driving assembly (1b4) bypasses the chain wheel assembly II (1b3) and the chain wheel assembly I (1b2), and is connected to a movable beam (1b12) of the adjusting assembly (1b1), the movable beam (1b12) is driven by the driving assembly (1b4) to reciprocate in the vertical direction, and the saddle seat (12) is manually pushed to reciprocate in the horizontal direction along the movable beam (1b 12).
3. An aerated concrete panel circulating system according to claim 2, wherein: the two adjusting assemblies (1b1) are arranged oppositely, and the saddle seat (12) is arranged between the oppositely arranged adjusting assemblies (1b1) and can horizontally move on the movable beam (1b 12); the driving assembly (1b4) is arranged between the adjusting assemblies (1b1), chains (1b45) wound from the adjusting assemblies (1b1) on the two sides respectively wind around the upper end and the lower end of the corresponding driving chain wheel (1b44), and are synchronously wound and discharged under the driving of the motor (1b41), so that the movable beams (1b12) on the two sides synchronously move in the vertical direction.
4. An aerated concrete panel circulating system according to claim 3, wherein: one end of the movable beam (1b12) is provided with a second stop block (1b12-2), the other end of the movable beam is provided with a baffle seat (1b12-5), the baffle seat (1b12-5) is connected with a baffle (1b12-3) through a shaft (1b12-4), one end, far away from the shaft (1b12-4), of the baffle (1b12-3) is provided with a handle (1b12-6), and the baffle (1b12-3) is controlled to rotate around the shaft (1b 12-4); two ends of a fixed beam (1a2) of the fixed unit (1a) are provided with positioning assemblies (1a3), and a positioning block (1a31) of each positioning assembly (1a3) rotates around a rotating shaft (1a 33).
5. An aerated concrete panel circulating system according to claim 4, wherein: the fixing unit (1a) of the net assembling frame (1) is arranged right below the crane walking beam (21), and the moving direction of the saddle seat (12) on the net assembling frame (1) is parallel to the conveying direction of the electric saddle conveyor set; the net assembling frame (1) is provided with a plurality of frames.
6. An aerated concrete panel circulating system according to claim 5, wherein: an anti-corrosion impregnation tank (3) is arranged below the crane walking beam (21), and the anti-corrosion impregnation tank (3) is positioned between the first electric saddle conveyor (4) and the third electric saddle conveyor (11).
7. An aerated concrete panel circulating system according to claim 6, wherein: a drying box (5) is arranged outside the first electric saddle conveyor (4); a wax dipping cylinder (9) is arranged below the drill pulling machine walking beam (81), and the wax dipping cylinder (9) is close to the electric saddle conveyor II (10).
8. An aerated concrete panel circulating system according to claim 7, wherein: the end, close to the crane walking beam (21), of the electric saddle conveyor I (4) and the end, close to the crane walking beam (21), of the electric saddle conveyor III (11) both exceed the crane walking beam (21); the electric saddle conveyor comprises a transmission device, and the chain is driven by a chain wheel to move, so that a saddle seat (12) arranged on the chain is driven to move.
9. A process for the preparation of concrete panels using the circulation system of any one of claims 1 to 8, characterized by the steps of:
firstly, before circulation begins, mounting a saddle (13) on a saddle seat (12), mounting a steel chisel (14) on the saddle (13), placing the assembled saddle seat (12) on a second electric saddle conveyor (10) and a third electric saddle conveyor (11), conveying the saddle seat to the lower part of a net cage transfer crane (2) under the action of a transmission device of the saddle seat, and accurately positioning the saddle seat by electrical control;
secondly, the net cage transfer crane (2) is lifted from the third electric saddle conveyor (11) to the net assembling frame (1) through a saddle seat (12), the saddle seat (12) without the steel bar net cage (15) is manually pushed to a movable unit (1b) beside, then the saddle seat (12) with the steel bar net cage (15) installed before is pushed to a fixed unit (1a) right below the net cage transfer crane (2), and the net cage transfer crane is accurately positioned through a positioning component (1a 3); when the net cage transfer crane (2) lifts the saddle seat (12), the movable units (1b) are manually networked;
thirdly, the mesh cage transfer crane (2) drives the saddle frame seat (12) provided with the steel mesh cage (15) to move to a station of the anticorrosion dipping tank (3), and the steel mesh cage (15) is hung into the anticorrosion dipping tank (3) for anticorrosion treatment; after the anticorrosion treatment is finished, the mesh cage transfer crane (2) transfers the saddle seat (12) provided with the steel bar mesh cage (15) to the electric saddle conveyor I (4), and conveys the saddle seat to the direction of the drill rod inserting machine (6), and the saddle seat passes through the drying box (5) until the drill rod inserting machine (6) stops;
fourthly, the drill rod inserting machine (6) travels to the position above the electric saddle frame conveyor I (4), the saddle frame seat (12) provided with the steel bar net cage (15) is lifted, moves to the position above the lower-layer mold vehicle (7), moves downwards until the steel bar net cage (15) completely enters slurry poured in advance in the mold vehicle (7), at the moment, the drill rod inserting machine (6) is lifted, and the saddle frame seat (12), the saddle frame (13), the steel rod (14) and the steel bar net cage (15) are left in the mold vehicle (7);
step five, the mould vehicle (7) travels to a specified position for static maintenance for a period of time, after the slurry is solidified, the slurry is conveyed to the position below the drill rod pulling machine (8) by a ground conveying device, and the drill rod (14) is rotated to be separated from the state of clamping the steel bar net cage (15); the saddle seat (12) is lifted by a drill pulling machine (8), and only the rest reinforcement net cage (15) is left in a blank solidified in the die trolley (7);
hoisting the saddle (13) and the steel chisel (14) to a steel chisel cleaning station along with the saddle seat (12) by the drill puller (8) for cleaning, hoisting the cleaned saddle seat (12), saddle (13) and steel chisel (14) assembly on a station beside the drill puller (8) to a wax dipping cylinder (9) during cleaning, and carrying out wax dipping treatment on the steel chisel (14); after the wax is soaked, the combined body is hoisted by the drill pulling machine (8), is transferred to the second electric saddle conveyor (10), is transferred to the lower part of the net cage transfer crane (2) by the third electric saddle conveyor (11), enters the second step, and starts the next cycle.
10. The aerated concrete plate cyclic preparation process according to claim 9, wherein the concrete process of networking by using the networking frame (1) in the second step is as follows:
when the cage transfer crane (2) lifts the saddle seat (12) to the fixing unit (1a), the saddle seat accurately falls to the fixing beam (1a2) along the positioning block (1a31) on the fixing unit (1a), then the positioning block (1a31) rotates under the action of the control shaft (1a34) to a state that the saddle seat (12) is not hindered to move, and meanwhile, the baffle (1b12-3) rotates through the handle (1b12-6) to a state that the saddle seat (12) is not hindered to move;
manually pushing the non-networking saddle seat (12) to the movable unit (1b) at one side, then operating a baffle (1b12-3) to match with a second stop block (1b12-2) to clamp the saddle seat (12), and adjusting to a proper height under the action of a driving assembly (1b4) to perform networking;
after the saddle seat (12) is pushed to the movable unit (1b), the fixed unit (1a) can receive the next saddle seat (12), the saddle seat is manually pushed to the other side to select a proper height for networking, meanwhile, the saddle seat (12) which is lifted and transported for the last time and is completed for networking is manually pushed back to the fixed unit (1a), the saddle seat is lifted away by the net cage transfer crane (2), the saddle seat (12) which is not networked is lifted, and the movable units (1b) on the two sides are manually matched for networking.
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| CN112159244A (en) * | 2020-09-28 | 2021-01-01 | 贵州长通装配式建材有限公司 | Production process of autoclaved aerated concrete slab with high quality product rate |
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| CN113264336A (en) * | 2021-04-13 | 2021-08-17 | 优客智能装备有限公司 | High-bit networking device, networking production line and networking process |
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