CN216152894U

CN216152894U - A manipulator tool for inserts processing

Info

Publication number: CN216152894U
Application number: CN202122036501.3U
Authority: CN
Inventors: 徐友林
Original assignee: Jiangsu Demao Injection Molding Decoration Technology Co ltd
Current assignee: Jiangsu Demao Injection Molding Decoration Technology Co ltd
Priority date: 2021-08-27
Filing date: 2021-08-27
Publication date: 2022-04-01
Anticipated expiration: 2031-08-27

Abstract

The utility model relates to a manipulator jig for insert processing, which comprises an upright post, a fixed frame arranged on the upright post, a suction nozzle assembly arranged on the fixed frame, and a clamp assembly arranged below the upright post, wherein the suction nozzle assembly comprises a suction nozzle and a clamping head; the clamp assembly is fixed on the stand column through a connecting plate and comprises a fixed seat and a clamping jaw mechanism, and the clamping jaw mechanism is fixed on the connecting plate through the fixed seat; the clamping jaw mechanism comprises a left clamping jaw and a right clamping jaw, and relative motion can be realized between the left clamping jaw and the right clamping jaw to clamp and release the insert. The utility model solves the problems of high safety risk, high time consumption and cost, low processing efficiency, influence on the quality of finished products and the like of the existing insert processing which is finished by manual installation, realizes automatic production by arranging the insert into a mould through a manipulator jig, takes out the finished products after injection molding and transfers the finished products to the next procedure, realizes full-automatic production, greatly effectively shortens working hours and improves the consistency and stability of product processing.

Description

A manipulator tool for inserts processing

Technical Field

The utility model relates to the technical field of manipulators, in particular to a manipulator jig for insert processing.

Background

The manipulator is an automatic device with the function of grabbing and moving workpieces, which is used in the automatic production process and is a novel device developed in the mechanical and automatic production processes. In recent years, with the widespread application of electronic technology, especially electronic computers, the development and production of robots have become a new technology rapidly developed in high-tech fields, and further the development of manipulators is promoted, so that the manipulators can better realize the organic combination with mechanization and automation. The manipulator can replace human beings to finish dangerous and repeated boring work, reduces the labor intensity of the human beings, improves the labor productivity and is more and more widely applied.

Insert molding is a molding method in which a mold is filled with a previously prepared insert made of a different material, a resin is injected into the mold, and the insert is joined with a molten material to form an integrated product. The side gasbag of car seat is as one of automobile spare and accessory part, and the side gasbag adopts mould injection molding to process and forms, adopts the inserts processing mode, before the mould is moulded plastics, needs place the inserts on the mould in advance, and present inserts processing is accomplished through manual installation, including the part selective examination, manual piece of getting, manual placing. The following disadvantages exist: due to the problems of chipping, blade abrasion and the like generated in the machining process, the size of the insert is difficult to keep consistent for a long time, and once the size deviates, the insert is damaged and cannot be normally produced after being embedded into a die; the manual operation, the safety risk is high, and the cost of labor is high, and is consuming time with high costs, and machining efficiency is low, receives the influence of human factor easily, and inserts installation accuracy is limited, influences the finished product quality.

Therefore, the manipulator jig for insert machining is provided, the problems in the prior art are solved, and the manipulator jig has important significance in application and popularization.

SUMMERY OF THE UTILITY MODEL

In view of this, an object of the present application is to provide a manipulator tool for insert processing, so as to implement that an insert is loaded into a mold, and after injection molding, a finished product is taken out and transferred to a next process, thereby implementing full-automatic production, effectively shortening working hours, and improving consistency and stability of product processing.

In order to achieve the above object, the present application provides the following technical solutions.

A manipulator jig for insert machining comprises an upright post, a fixing frame arranged on the upright post, a suction nozzle assembly arranged on the fixing frame, and a clamp assembly arranged below the upright post;

the clamp assembly is fixed on the stand column through a connecting plate and comprises a fixed seat and a clamping jaw mechanism, and the clamping jaw mechanism is fixed on the connecting plate through the fixed seat;

the clamping jaw mechanism comprises a left clamping jaw and a right clamping jaw, and relative motion can be realized between the left clamping jaw and the right clamping jaw to clamp and release the insert.

Preferably, the clamping jaw mechanism is fixed on the fixing seat through a mounting seat, an inflating nozzle is arranged on one side of the mounting seat, and the left clamping jaw and the right clamping jaw move relatively through a pneumatic principle.

Preferably, a microswitch is arranged on one side of the clamping jaw mechanism and used for detecting whether the insert is placed in place or not, and the microswitch is fixed on the mounting seat through a fixing plate.

Preferably, the opposite sides of the left clamping jaw and the right clamping jaw are provided with clamping grooves, and the left clamping jaw and the right clamping jaw are of symmetrical structures.

Preferably, the number of the clamping jaw mechanisms is 2 or more than 2, and the 2 or more than 2 clamping jaw mechanisms are fixed on the connecting plate side by side so as to realize synchronous grabbing and mounting of the plurality of inserts.

Preferably, the number of the clamp assemblies is 2 or more than 2, and the 2 or more than 2 clamp assemblies are respectively arranged on two sides of the connecting plate.

Preferably, the suction nozzle assembly is detachably fixed on the fixing frame, so that the suction nozzle assembly can be conveniently replaced according to products with different specifications; the suction nozzle component can simultaneously realize X-axis and Y-axis movement.

Preferably, the suction nozzle assembly comprises a rubber suction nozzle, a connecting cylinder and a fixing cylinder, wherein one end of the connecting cylinder is fixedly connected with the rubber suction nozzle, and the other end of the connecting cylinder is connected with an air suction pipe; the fixed cylinder is sleeved on the connecting cylinder.

Preferably, the fixed frame is provided with a guide rail groove, and the fixed cylinder penetrates through the guide rail groove and can move left and right along the guide rail groove;

one end of the fixed cylinder is provided with a fixed block, the outer side of the fixed cylinder is provided with external threads, and the fixed cylinder is fixed in the guide rail groove through a nut.

Preferably, be provided with the guide rail on the stand, the mount can realize following the guide rail and reciprocate, and the mount passes through the retaining member to be fixed on the stand.

The beneficial technical effects obtained by the utility model are as follows:

1. the utility model solves the problems of high safety risk, high time consumption and cost, low processing efficiency, influence on the quality of finished products and the like of the existing insert processing which is completed by manual installation, and the insert is arranged in a mould through a manipulator jig, thereby realizing automatic production;

2. according to the utility model, the suction nozzle assembly is arranged, the suction nozzle assembly comprises the rubber suction nozzle, the connecting cylinder and the fixing cylinder, so that the adsorption transfer of products in the mold is realized, the suction nozzle assembly can move in an X axis and a Y axis simultaneously, and the transfer requirements of products in different molds are met; the rubber suction nozzle is detachably fixed on the fixing frame, so that the rubber suction nozzle can be conveniently replaced according to products of different specifications;

3. according to the utility model, the clamp assembly is arranged and comprises the fixed seat and the clamping jaw mechanism, so that the insert is grabbed and installed, the inflating nozzle is arranged on one side of the installation seat, and the left clamping jaw and the right clamping jaw move relatively through a pneumatic principle; and one side of the clamping jaw mechanism is provided with a microswitch which is used for detecting whether the insert is placed in place or not.

The foregoing description is only an overview of the technical solutions of the present application, and in order to make the technical means of the present application more clearly understood and to make the same practical in accordance with the content of the description, and to make the above and other objects, features, and advantages of the present application more apparent, the following is a preferred embodiment of the present application and is described in detail with reference to the accompanying drawings.

The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic structural diagram of a robot tool for insert machining according to an embodiment of the present disclosure;

FIG. 2 is an enlarged view taken at A of FIG. 1;

FIG. 3 is a schematic view of a mount and nozzle assembly according to an embodiment of the present disclosure;

FIG. 4 is a top view of a mount and suction nozzle assembly in one embodiment of the present disclosure.

In the above drawings: 100. a column; 110. a fixed mount; 120. a connecting plate; 130. a guide rail groove; 140. a guide rail; 150. a locking member; 160. a screw; 210. a fixed seat; 220. a left clamping jaw; 230. a right jaw; 240. a mounting seat; 250. an air charging nozzle; 260. a microswitch; 270. a fixing plate; 280. a clamping groove; 310. a rubber suction nozzle; 320. a connecting cylinder; 330. a fixed cylinder; 340. an air intake duct; 350. a fixed block; 360. a nut; 370. a gasket.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. In the following description, specific details such as specific configurations and components are provided only to help the embodiments of the present application be fully understood. Accordingly, it will be apparent to those skilled in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, descriptions of well-known functions and constructions are omitted in the embodiments for clarity and conciseness.

It should be appreciated that reference throughout this specification to "one embodiment" or "the embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrase "one embodiment" or "the present embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

Further, the present application may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.

The term "and/or" herein is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: a exists alone, B exists alone, and A and B exist at the same time, and the term "/and" is used herein to describe another association object relationship, which means that two relationships may exist, for example, A/and B, may mean: a alone, and both a and B alone, and further, the character "/" in this document generally means that the former and latter associated objects are in an "or" relationship.

The term "at least one" herein is merely an association relationship describing an associated object, and means that there may be three relationships, for example, at least one of a and B, may mean: a exists alone, A and B exist simultaneously, and B exists alone.

It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion.

As shown in fig. 1 to 4, a robot tool for insert machining includes a column 100, a fixing frame 110 disposed on the column 100, a suction nozzle assembly disposed on the fixing frame 110, and a jig assembly disposed below the column 100.

The clamp assembly is fixed on the upright post 100 through the connecting plate 120, and comprises a fixing seat 210 and a clamping jaw mechanism, and the clamping jaw mechanism is fixed on the connecting plate 120 through the fixing seat 210.

Further, the connecting plate 120 is fixed on the column 100 by screws 160, the number of the screws 160 is 4, and 4 screws 160 are symmetrically arranged on two sides of the connecting plate 120.

Further, the quantity of mount 110 is more than 2 or 2, and 2 or more than 2 mount 110 set up respectively on stand 100 to satisfy the demand that different products got the material and transported the operation.

The upright 100 is provided with a guide rail 140, the fixing frame 110 can move up and down along the guide rail 140, and the fixing frame 110 is fixed on the upright 100 through a locking member 150.

In one embodiment, the locking member 150 is a bolt, and the fixing frame 110 is fixed to the pillar 100 by the bolt.

Further, referring to fig. 2, the clamping jaw mechanism comprises a left clamping jaw 220 and a right clamping jaw 230, and the left clamping jaw 220 and the right clamping jaw 230 can realize relative movement to realize clamping and releasing of the insert.

The clamping jaw mechanism is fixed on the fixed seat 210 through a mounting seat 240, an inflating nozzle 250 is arranged on one side of the mounting seat 240, and the left clamping jaw 220 and the right clamping jaw 230 realize relative motion through a pneumatic principle.

It should be noted that the pneumatic principle belongs to the prior art, and belongs to the public knowledge for those skilled in the art, so that the details are not described herein.

Further, a micro switch 260 is arranged on one side of the clamping jaw mechanism, the micro switch 260 is used for detecting whether the insert is placed in place, and the micro switch 260 is fixed on the mounting base 240 through a fixing plate 270.

Further, the opposite sides of the left clamping jaw 220 and the right clamping jaw 230 are provided with clamping grooves 280, the left clamping jaw 220 and the right clamping jaw 230 are of symmetrical structures, fixing grooves are formed in the outer circumferences of the inserts, and the inserts are clamped through the fixing grooves by the left clamping jaw 220 and the right clamping jaw 230 through relative movement of the left clamping jaw 220 and the right clamping jaw 230.

The quantity of gripper mechanism is more than 2 or 2, and 2 or more than 2 gripper mechanisms fix side by side on connecting plate 120 to the realization snatchs in step and installs a plurality of inserts.

In one embodiment, the number of the clamping jaw mechanisms is 2, and 2 clamping jaw mechanisms are fixed on the connecting plate 120 side by side so as to realize synchronous grabbing and mounting of 2 inserts.

The quantity of anchor clamps subassembly is more than 2 or 2, and 2 or 2 anchor clamps subassemblies that are more than set up respectively in the both sides of connecting plate 120 to the realization snatchs and the installation to a plurality of inserts, improves the production efficiency of inserts processing greatly.

The suction nozzle assembly is detachably fixed on the fixing frame 110, so that the suction nozzle assembly can be conveniently replaced according to products with different specifications; the suction nozzle component can simultaneously realize X-axis and Y-axis movement.

Referring to fig. 3 and 4, the suction nozzle assembly includes a rubber suction nozzle 310, a connecting cylinder 320, and a fixing cylinder 330, wherein one end of the connecting cylinder 320 is fixedly connected with the rubber suction nozzle 310, and the other end is connected with an air suction pipe 340; the fixed cylinder 330 is sleeved on the connecting cylinder 320.

The fixing frame 110 is provided with a guide rail groove 130, and the fixing cylinder 330 passes through the guide rail groove 130 and can move left and right along the guide rail groove 130.

In one embodiment, a fixing block 350 is disposed at one end of the fixing cylinder 330, and an external thread is disposed on the outer side of the fixing cylinder 330, so that the fixing cylinder 330 is fixed in the guide rail groove 130 by a nut 360.

Further, a gasket 370 is disposed on one side of the guide rail groove 130, which is far away from the fixing block 350, of the fixing cylinder 330, so that excessive extrusion between the nut 360 and the fixing frame 110 is effectively prevented, and the stability of the installation of the suction nozzle assembly is improved.

Further, the quantity of guide rail groove 130 is 2, and 2 guide rail grooves 130 set up respectively in the both sides of mount 110, all are provided with the suction nozzle subassembly in 2 guide rail grooves 130 to realize simultaneously 2 interior products of mould get the material transportation operation, improve machining efficiency greatly.

According to the working principle of the manipulator jig for insert machining, the manipulator jig grabs the qualified product inserts to the designated position of the mold, the mold internally contains the travel switch, after the mold is closed, whether the parts are installed in place or not is automatically judged, signals are transmitted to equipment, the equipment continues to perform the next injection molding action after receiving the signals, and after the action is completed, the manipulator jig grabs the manufactured products to a conveying belt at the designated position to be inspected and packaged for a subsequent work station, so that the working time is effectively shortened, and the yield of the products is improved.

The above description is only a preferred embodiment of the present invention, and it is not intended to limit the scope of the present invention, and various modifications and changes may be made by those skilled in the art. Variations, modifications, substitutions, integrations and parameter changes of the embodiments may be made without departing from the principle and spirit of the utility model, which may be within the spirit and principle of the utility model, by conventional substitution or may realize the same function.

Claims

1. The manipulator jig for insert machining is characterized by comprising an upright post (100), a fixing frame (110) arranged on the upright post (100), a suction nozzle assembly arranged on the fixing frame (110) and a clamp assembly arranged below the upright post (100);

the clamp assembly is fixed on the upright post (100) through a connecting plate (120), and comprises a fixed seat (210) and a clamping jaw mechanism, and the clamping jaw mechanism is fixed on the connecting plate (120) through the fixed seat (210);

the clamping jaw mechanism comprises a left clamping jaw (220) and a right clamping jaw (230), and the left clamping jaw (220) and the right clamping jaw (230) can move relatively to clamp and release the insert.

2. The manipulator jig for insert machining according to claim 1, wherein the clamping jaw mechanism is fixed on the fixing base (210) through a mounting base (240), an inflating nozzle (250) is arranged on one side of the mounting base (240), and the left clamping jaw (220) and the right clamping jaw (230) realize relative movement through a pneumatic principle.

3. The manipulator jig for insert processing according to claim 2, wherein a micro switch (260) is provided at one side of the gripper mechanism, the micro switch (260) is used for detecting whether the insert is placed in place, and the micro switch (260) is fixed on the mounting base (240) through a fixing plate (270).

4. The manipulator jig for insert machining according to claim 1, wherein clamping grooves (280) are formed in opposite sides of the left clamping jaw (220) and the right clamping jaw (230), and the left clamping jaw (220) and the right clamping jaw (230) are of symmetrical structures.

5. The manipulator jig for insert processing according to claim 1, wherein the number of the gripper mechanisms is 2 or more than 2, and 2 or more than 2 gripper mechanisms are fixed on the connecting plate (120) side by side to realize synchronous grabbing and mounting of a plurality of inserts.

6. The manipulator jig for insert machining according to claim 1, wherein the number of the jig assemblies is 2 or more than 2, and 2 or more than 2 jig assemblies are respectively provided on both sides of the connecting plate (120).

7. The manipulator jig for insert processing according to claim 1, wherein the suction nozzle assembly is detachably fixed to a fixing frame (110) to facilitate replacement according to products of different specifications; the suction nozzle component can simultaneously realize X-axis and Y-axis movement.

8. The manipulator jig for insert processing according to claim 7, wherein the nozzle assembly comprises a rubber nozzle (310), a connecting cylinder (320), and a fixing cylinder (330), one end of the connecting cylinder (320) is fixedly connected with the rubber nozzle (310), and the other end is connected with an air suction pipe (340); the fixed cylinder (330) is sleeved on the connecting cylinder (320).

9. The manipulator jig for insert machining according to claim 8, wherein the fixing frame (110) is provided with a guide rail groove (130), and the fixing cylinder (330) passes through the guide rail groove (130) and can move left and right along the guide rail groove (130);

one end of the fixed cylinder (330) is provided with a fixed block (350), the outer side of the fixed cylinder (330) is provided with an external thread, and the fixed cylinder (330) is fixed in the guide rail groove (130) through a nut (360).

10. The manipulator jig for insert processing according to claim 7, wherein a guide rail (140) is provided on the column (100), the holder (110) can move up and down along the guide rail (140), and the holder (110) is fixed on the column (100) by a locking member (150).