CN216092733U - Needling mechanism with dust removal function for processing aluminum silicate needled blanket - Google Patents
Needling mechanism with dust removal function for processing aluminum silicate needled blanket Download PDFInfo
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- CN216092733U CN216092733U CN202122076587.2U CN202122076587U CN216092733U CN 216092733 U CN216092733 U CN 216092733U CN 202122076587 U CN202122076587 U CN 202122076587U CN 216092733 U CN216092733 U CN 216092733U
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Abstract
The utility model discloses a needling mechanism with dust removal function for processing an aluminum silicate needled carpet, which comprises a frame, wherein a needling component, a screen stripping plate and a screen supporting plate are sequentially arranged on the frame from top to bottom, the screen stripping plate is connected with the frame through a telescopic mechanism, the needling mechanism comprises a needling plate and a first driving mechanism for driving the needling plate to move up and down, the bottom of the screen supporting plate is communicated with the dust removal mechanism, the dust removal mechanism comprises a dust removal chamber arranged at the bottom of the screen supporting plate, a dust hood, a dust suction hose communicated with the dust hood and a second driving mechanism for driving the dust hood to move left and right are arranged in the dust removal chamber, the dust suction hose penetrates through the dust removal chamber and is communicated with a fan, an air outlet of the fan is communicated with a filter chamber, the dust removal mechanism is arranged at the bottom of the screen supporting plate, the dust hood connected between sliding blocks is driven to move left and right through a driving motor, so as to adsorb fiber dust generated in needling operation, the efficiency of dust removal is improved.
Description
Technical Field
The utility model belongs to the technical field of processing of aluminum silicate needled blankets, and particularly relates to a needling mechanism with a dust removal function for processing the aluminum silicate needled blankets.
Background
In the production and processing process of the aluminum silicate needle-punched carpet, a needle machine is indispensable processing equipment. The needle machine is a blanket forming device which is used for weaving a refractory fiber blanket blank with a certain thickness into a refractory fiber blanket through compaction and needling. The web is repeatedly needled with needles having a triangular or other cross-section with barbed hooks on the edges. The fiber web of the lower machine of the cross-web forming machine or the air-jet web forming machine is quite fluffy when being fed into the needle machine, only the cohesive force between fibers generates certain strength, but the strength is poor, when a plurality of felting needles penetrate into the fiber web, the felting hooks on the felting needles can drive the fibers on the surface and the sub-surface of the fiber web to move towards the vertical direction of the fiber web from the plane direction of the fiber web, so that the fibers are displaced up and down, and the fibers which are displaced up and down generate certain extrusion on the fiber web, so that the fibers in the fiber web are close to each other and are compressed.
During the process of compacting and needling the fiber blanket blank by the needling machine, a great deal of fiber dust is generated due to the function of the felting needles. The fiber dust is discharged from an inlet and an outlet of a blanket blank forming channel of the needle machine and enters air, so that the working environment of production personnel is worse, the cleaning is difficult, and the centralized collection and treatment are not easy.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provides a needling mechanism with a dust removal function for processing an aluminum silicate needled carpet.
In order to achieve the technical purpose, the technical scheme adopted by the utility model for solving the technical problems is as follows:
the utility model provides an aluminium silicate acupuncture blanket processing is with acupuncture mechanism with dust removal function, includes the frame, the frame is from last to being equipped with acupuncture subassembly down in proper order, shell the otter board and hold in the palm the otter board, it passes through telescopic machanism and is connected with the frame to shell the otter board, acupuncture mechanism includes the first actuating mechanism of acupuncture board and drive acupuncture board up-and-down motion, hold in the palm otter board bottom and dust removal mechanism intercommunication, dust removal mechanism is including setting up in the clean room of holding in the palm the otter board bottom, the inside dust absorption hose that is equipped with the suction hood, communicates with the suction hood and drives the second actuating mechanism that removes about the suction hood, the dust absorption hose runs through clean room and fan intercommunication, the air outlet and the filter chamber intercommunication of fan.
Preferably, the first driving mechanism comprises a hydraulic cylinder, the hydraulic cylinder is fixedly arranged on the inner side wall of the top of the rack, and a telescopic rod of the hydraulic cylinder is vertically connected with the needling plate downwards.
Preferably, second actuating mechanism is including setting up respectively in two driving motor of clean room right side front and back end, two driving motor's output is connected with two threaded rods respectively, two the end of threaded rod passes through bearing frame and clean room left side wall connection, two equal thread bush is equipped with the slider on the threaded rod, two be connected with the suction hood that is on a parallel with the support otter board between the slider, the both ends of suction hood respectively with two the one end fixed connection of slider.
Preferably, two of the suction hood on the left side are further connected with a cleaning assembly between the sliding blocks, the cleaning assembly comprises a connecting plate arranged between the two sliding blocks and parallel to the net supporting plate, a brush is arranged at the top of the connecting plate, and the top of the brush is abutted to the bottom of the net supporting plate.
Preferably, be equipped with first filter screen and second filter screen in the filter chamber, first filter screen with the vertical orientation setting of second filter screen, first filter screen with the second filter screen with the equal movable joint of filter chamber, be equipped with on filter chamber top and the bottom inside wall with first filter screen with the draw-in groove of second filter screen joint, first filter screen with the equal fixedly connected with connecting block in second filter screen top, the connecting block top is equipped with the pull ring.
Preferably, the opening of the dust hood is parallel to the screen supporting plate.
Preferably, the net supporting plate is provided with a plurality of needle holes.
Preferably, the fan is fixedly connected to the frame through a bracket.
Preferably, the dust suction hose is a telescopic bellows hose.
The utility model has the following beneficial effects:
(1) according to the utility model, the dust removal mechanism is arranged at the bottom of the mesh supporting plate, the dust hood connected between the sliding blocks is driven by the driving motor to move left and right, so that fiber dust generated in needling operation is adsorbed, and meanwhile, the brush can clean the fiber dust at the bottom of the mesh supporting plate, so that the dust removal efficiency is improved.
(2) According to the utility model, the adsorbed fiber dust enters the filter chamber and is discharged after being filtered by the first filter screen and the second filter screen, so that the dust amount in the working environment can be effectively reduced, when the fiber dust in the filter chamber needs to be cleaned, the first filter screen and the second filter screen can be driven to slide out along the clamping grooves by pulling the pull ring, the first filter screen and the second filter screen can be cleaned conveniently, then the box door of the filter chamber is opened, and the fiber dust in the filter chamber is treated.
Drawings
FIG. 1 is a schematic structural view of a needling mechanism for processing an aluminum silicate needled carpet in the present invention;
FIG. 2 is a schematic view of a connection structure between the dust hood and the second driving mechanism according to the present invention;
FIG. 3 is a schematic diagram of a supporting web structure according to the present invention.
In the figure: 1. a frame; 2. a needle board; 3. stripping the screen plate; 4. carrying out screen supporting plate; 401. punching holes; 5. a filtering chamber; 501. a first filter screen; 502. a second filter screen; 503. a card slot; 504. connecting blocks; 505. a pull ring; 6. a dust hood; 7. a dust collection hose; 8. a fan; 9. a dust chamber; 10. a hydraulic cylinder; 11. a brush; 12. a drive motor; 13. a threaded rod; 14. a slider; 16. a connecting plate; 11. and a brush.
Detailed Description
The utility model is further described with reference to the accompanying drawings and specific embodiments.
It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings 1-3, the needling mechanism with the dust removal function for processing the aluminum silicate needled blanket comprises a frame 1, wherein a needling component, a screen stripping plate 3 and a screen supporting plate 4 are sequentially arranged on the frame 1 from top to bottom, the screen stripping plate 3 is connected with the frame 1 through a telescopic mechanism, the needling mechanism comprises a needling plate 2 and a first driving mechanism for driving the needling plate 2 to move up and down, the bottom of the screen supporting plate 4 is communicated with the dust removal mechanism, the dust removal mechanism comprises a dust removal chamber 9 arranged at the bottom of the screen supporting plate 4, a dust suction hood 6, a dust suction hose 7 communicated with the dust suction hood 6 and a second driving mechanism for driving the dust suction hood 6 to move left and right are arranged in the dust removal chamber 9, the dust suction hose 7 penetrates through the dust removal chamber 9 and is communicated with a fan 8, and an air outlet of the fan 8 is communicated with a filter chamber 5.
Specifically, first actuating mechanism includes pneumatic cylinder 10, pneumatic cylinder 10 is fixed to be set up on the top inside wall of frame 1, the telescopic link of pneumatic cylinder 10 is vertical downwards to be connected with acupuncture board 2. The needling board 2 drives the telescopic link to move up and down under the action of the hydraulic cylinder 10, and then drives the needling board 2 to carry out needling operation.
Specifically, the second actuating mechanism is including setting up two driving motor 12 in clean room 9 right side front and back end respectively, and the output of two driving motor 12 is connected with two threaded rods 13 respectively, and the end of two threaded rods 13 passes through bearing frame and clean room 9 left side inner wall connection, and equal threaded bush is equipped with slider 14 on two threaded rods 13, is connected with the suction hood 6 that is on a parallel with support screen board 4 between two sliders 14, the both ends of suction hood 6 respectively with the one end fixed connection of two sliders 14.
Specifically, be located still to be connected with between the left two sliders 14 of suction hood 6 and clean the subassembly, clean the subassembly including setting up between two sliders 14 and be on a parallel with the connecting plate 16 of holding in the palm otter board 4, the connecting plate 16 top is equipped with brush 11, the top of brush 11 and the bottom butt of holding in the palm otter board 4. Starting driving motor 12 and fan 8, driving motor 12 drives the suction hood 6 of connecting between the slider 14 and removes about, adsorbs the fibre dust that produces in the operation of acupuncture, and brush 11 can clean the fibre dust that holds in the palm 4 bottoms down simultaneously, improves the efficiency of removing dust.
Specifically, be equipped with first filter screen 501 and second filter screen 502 in filter chamber 5, the vertical orientation setting of first filter screen 501 and second filter screen 502, first filter screen 501 and second filter screen 502 and the equal activity joint of filter chamber 5, be equipped with the draw-in groove 503 with first filter screen 501 and second filter screen 502 joint on the inside wall of filter chamber 5 top and bottom, the equal fixedly connected with connecting block 504 in first filter screen 501 and second filter screen 502 top, connecting block 504 top is equipped with pull ring 505. Wherein first filter screen 501 and second filter screen 502 are stainless steel metal material and make, and the aperture of first filter screen 501 is greater than the aperture of second filter screen 502, and first filter screen 501 carries out first absorption fibre dust, and second filter screen 502 carries out the secondary and adsorbs the fibre dust, has improved absorbent efficiency.
Specifically, a rubber gasket is arranged at the contact part of the connecting block 504 and the filtering chamber 5, so that the sealing performance of the connection part of the connecting block 504 and the filtering chamber 5 can be improved.
Specifically, the opening of the dust hood 6 is parallel to the mesh supporting plate 4.
Specifically, the mesh supporting plate 4 is provided with a plurality of needle holes 401.
Specifically, the fan 8 is fixedly connected to the frame 1 through a bracket.
Specifically, dust absorption hose 7 is telescopic corrugated hose, and the in-process of the suction hood 6 of being convenient for is removing about, and dust absorption hose 7 can follow suction hood 6 and stretch out and draw back and move, avoids dust absorption hose 7 the phenomenon of buckling or damaging to appear, improves the efficiency of dust absorption.
The working principle of the utility model is as follows: in the process of processing the aluminum silicate needle punched blanket, the aluminum silicate fiber blanket is positioned between the mesh stripping plate 3 and the mesh supporting plate 4, and the needle punched plate 2 drives the telescopic rod to move up and down under the action of the hydraulic cylinder 10, so as to drive the needle punched plate 2 to carry out needle punching operation.
In order to reduce fiber and dust in the needling operation process, the driving motor 12 and the fan 8 are started, the driving motor 12 drives the dust hood 6 connected between the sliding blocks 14 to move left and right, the fiber dust generated in the needling operation is adsorbed, meanwhile, the brush 11 can clean the fiber dust under the bottom of the net supporting plate 4, the dust removal efficiency is improved, the adsorbed fiber dust enters the filter chamber 5 and is discharged after being filtered by the first filter screen 501 and the second filter screen 502, can effectively reduce the dust amount in the working environment, when the fiber dust in the filtering chamber 5 needs to be cleaned, can drive first filter screen 501 and second filter screen 502 along draw-in groove 503 roll-off through lifting pull ring 505, make things convenient for first filter screen 501 and second filter screen 502 to clear up, then open the chamber door of filter chamber 5, handle the inside fibre dust of filter chamber 5.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides an aluminium silicate acupuncture blanket processing is with acupuncture mechanism with dust removal function, includes frame (1), frame (1) is from last to being equipped with acupuncture subassembly down in proper order, shell otter board (3) and hold in the palm otter board (4), shell otter board (3) and be connected with frame (1) through telescopic machanism, its characterized in that, acupuncture mechanism includes acupuncture board (2) and drives the first actuating mechanism of acupuncture board (2) up-and-down motion, hold in the palm otter board (4) bottom and dust removal mechanism intercommunication, dust removal mechanism is including setting up in the clean room (9) that holds in the palm otter board (4) bottom, clean room (9) inside is equipped with suction hood (6), dust absorption hose (7) and the second actuating mechanism that drives suction hood (6) and remove about with suction hood (6) intercommunication, dust absorption hose (7) run through clean room (9) and fan (8) intercommunication, and an air outlet of the fan (8) is communicated with the filter chamber (5).
2. The needling mechanism with the dust removing function for the aluminum silicate needle punched carpet is characterized in that the first driving mechanism comprises a hydraulic cylinder (10), the hydraulic cylinder (10) is fixedly arranged on the inner side wall of the top of the machine frame (1), and a telescopic rod of the hydraulic cylinder (10) is vertically downwards connected with the needling plate (2).
3. The aluminum silicate needling blanket processing that has dust removal function of claim 1 uses acupuncture mechanism, characterized in that, the second actuating mechanism includes two driving motor (12) that set up respectively in clean room (9) right side front and back end, two the output of driving motor (12) is connected with two threaded rod (13) respectively, two the end of threaded rod (13) passes through bearing frame and clean room (9) left side inner wall connection, two equal thread bush is equipped with slider (14) on threaded rod (13), two be connected with suction hood (6) that are on a parallel with hold in the palm otter board (4) between slider (14), the both ends of suction hood (6) respectively with two the one end fixed connection of slider (14).
4. The needling mechanism for processing the aluminum silicate needle punched carpet with the dust removing function, according to claim 3, is characterized in that a cleaning assembly is further connected between the two sliding blocks (14) positioned at the left side of the dust hood (6), the cleaning assembly comprises a connecting plate (16) which is arranged between the two sliding blocks (14) and is parallel to the mesh supporting plate (4), a brush (11) is arranged at the top of the connecting plate (16), and the top of the brush (11) is abutted to the bottom of the mesh supporting plate (4).
5. The needling mechanism for processing the aluminum silicate needle punched carpet with the dust removal function as claimed in any one of claims 1 to 4, wherein a first filter screen (501) and a second filter screen (502) are arranged in the filter chamber (5), the first filter screen (501) and the second filter screen (502) are vertically arranged, the first filter screen (501) and the second filter screen (502) are movably clamped with the filter chamber (5), clamping grooves (503) clamped with the first filter screen (501) and the second filter screen (502) are arranged on the inner side walls of the top and the bottom of the filter chamber (5), connecting blocks (504) are fixedly connected to the tops of the first filter screen (501) and the second filter screen (502), and pull rings (505) are arranged on the tops of the connecting blocks (504).
6. A needling mechanism for the processing of aluminium silicate needle felts with dust removing function, according to claim 5, characterized in that the opening of the dust hood (6) is parallel to the screen supporting plate (4).
7. The needling mechanism for processing the aluminum silicate needle punched carpet with the dust removing function, according to the claim 5, is characterized in that the mesh supporting plate (4) is provided with a plurality of needling holes (401).
8. A needling mechanism for the processing of aluminium silicate needle felted carpets with dust removing function according to claim 5, characterized in that the blower (8) is fixedly connected to the frame (1) by a bracket.
9. A needling mechanism for the processing of aluminium silicate needle felts with dust removing function, according to claim 1, characterized in that the dust suction hose (7) is a telescopic bellows hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122076587.2U CN216092733U (en) | 2021-08-31 | 2021-08-31 | Needling mechanism with dust removal function for processing aluminum silicate needled blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122076587.2U CN216092733U (en) | 2021-08-31 | 2021-08-31 | Needling mechanism with dust removal function for processing aluminum silicate needled blanket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216092733U true CN216092733U (en) | 2022-03-22 |
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ID=80729826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122076587.2U Active CN216092733U (en) | 2021-08-31 | 2021-08-31 | Needling mechanism with dust removal function for processing aluminum silicate needled blanket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216092733U (en) |
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2021
- 2021-08-31 CN CN202122076587.2U patent/CN216092733U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A kind of acupuncture mechanism with dust removal function for processing Aluminium silicate needled blanket Effective date of registration: 20230605 Granted publication date: 20220322 Pledgee: Chibi Sub branch of Bank of Hubei Co.,Ltd. Pledgor: SHENLONG CORROSION INSULATION ENGINEERING GROUP Co.,Ltd. Registration number: Y2023980042798 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |