CN216030108U - Automatic polishing equipment for workpieces - Google Patents

Automatic polishing equipment for workpieces Download PDF

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Publication number
CN216030108U
CN216030108U CN202122677000.3U CN202122677000U CN216030108U CN 216030108 U CN216030108 U CN 216030108U CN 202122677000 U CN202122677000 U CN 202122677000U CN 216030108 U CN216030108 U CN 216030108U
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Prior art keywords
polishing
bevel gear
frame
rotating
driving
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CN202122677000.3U
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Chinese (zh)
Inventor
许家硕
许飞鹏
杨晋睿
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Quanzhou Meida Machinery Design Co ltd
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Quanzhou Meida Machinery Design Co ltd
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Abstract

The utility model discloses automatic workpiece polishing equipment which comprises a material tray, a linear conveying mechanism for conveying the material tray, a vertical lifting driving mechanism, a workpiece grabbing mechanism and a polishing device positioned in front of the workpiece grabbing mechanism, wherein the linear conveying mechanism is provided with a translation driving mechanism for driving the vertical lifting driving mechanism to translate along the length linear direction of the linear conveying mechanism; the workpiece grabbing mechanism comprises a base body, at least one workpiece clamping jaw and at least one angle adjusting device for driving the workpiece clamping jaw to rotate at multiple angles, wherein the workpiece clamping jaw is installed on the angle adjusting device. The polishing efficiency is improved, and the investment cost is lower.

Description

Automatic polishing equipment for workpieces
Technical Field
The utility model relates to the technical field of polishing equipment, in particular to automatic workpiece polishing equipment.
Background
Polishing is a process for grinding and polishing the surfaces of various cast hardware parts with rough surfaces so as to improve the brightness and the flatness of the surfaces of the hardware parts, and particularly, the surface of a faucet in the water heating industry needs to be split and polished; at present, most of polishing processes in the prior art still stay in manual operation, but the manual operation has high labor intensity, low efficiency and unstable quality, and has considerable harm to the health of workers; in addition, automatic operation is realized by matching one machine arm with a plurality of polishing machines in the market, but only one machine can be processed once, and meanwhile, the scheme has high cost investment; therefore, an efficient automatic polishing operation equipment is urgently needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects of the prior art and provides an automatic workpiece polishing device which is as follows.
The utility model discloses automatic workpiece polishing equipment which comprises a material tray, a linear conveying mechanism for conveying the material tray, a vertical lifting driving mechanism, a workpiece grabbing mechanism and a polishing device positioned in front of the workpiece grabbing mechanism, wherein the linear conveying mechanism is provided with a translation driving mechanism for driving the vertical lifting driving mechanism to translate along the length linear direction of the linear conveying mechanism; the workpiece grabbing mechanism comprises a base body, at least one workpiece clamping jaw and at least one angle adjusting device for driving the workpiece clamping jaw to rotate in multiple angles, the base body is fixed on a lifting part of the vertical lifting driving mechanism, the angle adjusting device comprises a first rotating frame, a second rotating frame, a rotating shaft and a first rotating sleeve, the first rotating frame comprises a containing cavity, a first driving bevel gear, a second driving bevel gear, a first driven bevel gear, a second driven bevel gear and a third driven bevel gear are arranged in the containing cavity, the second rotating sleeve is rotatably installed on the base body, the first rotating sleeve is arranged in the second rotating sleeve, the rotating shaft is arranged in the first rotating sleeve, one end of the first rotating sleeve penetrates through the first rotating frame and then is fixed with the first driving bevel gear, and one end of the rotating shaft extends out of the first rotating sleeve and then is fixed with the second driving bevel gear;
the second rotating frame is rotatably arranged on the first rotating frame through a rotating shaft, the first driven bevel gear is fixed on the second rotating frame, and the first driven bevel gear is meshed with the first driving bevel gear;
the second driven bevel gear is rotatably arranged on the second rotating frame, the second rotating frame is rotatably provided with a rotating shaft, one end of the rotating shaft is fixedly provided with a third driven bevel gear, the other end of the rotating shaft is fixedly provided with a workpiece clamping jaw, and the second driven bevel gear is respectively meshed with the second driving bevel gear and the third driven bevel gear;
the base body is provided with a first rotary driving device, a second rotary driving device and a third rotary driving device, the first rotary driving device is in transmission connection with the rotating shaft through a belt transmission mechanism, the second rotary driving device is in transmission connection with the first rotary sleeve through the belt transmission mechanism, and the third rotary driving device is in transmission connection with the second rotary sleeve through the belt transmission mechanism.
Preferably, the polishing device further comprises a frame, the frame is fixed in the middle of the linear conveying mechanism, the frame comprises a first opening, a second opening, a containing cavity and a notch corresponding to the conveying gap, the vertical lifting driving mechanism, the translation driving mechanism and the workpiece grabbing mechanism are arranged in the containing cavity of the frame, the polishing device is arranged at the first opening, the translation part of the translation driving mechanism is located above the second opening, and a dust removal device is arranged at the window of the polishing device.
Preferably, the frame further comprises a viewing window, the viewing window being fitted with a transparent plate.
Preferably, the dust removing device includes a dust collection frame body and a dust remover, the dust suction port of the dust remover is connected to the dust removal port of the dust collection frame body through a pipe, and the dust collection frame body is mounted at the window of the polishing device.
Preferably, the polishing device comprises a frame body and at least one polishing wheel set, the polishing wheel set comprises an upper polishing wheel, two middle polishing wheels and a lower polishing wheel, the upper polishing wheel, the two middle polishing wheels and the lower polishing wheel are respectively installed on the frame body through a shaft body in a rotating mode, a rotary driving mechanism is installed on the frame body, and the rotary driving mechanism is in transmission connection with the shaft body of the upper polishing wheel, the shaft body of the middle polishing wheel and the shaft body of the lower polishing wheel through a transmission mechanism.
Preferably, the polishing wheel sets are arranged into five groups, five angle modulation devices are mounted on the base body, and the five angle modulation devices correspond to the polishing wheel sets respectively in position.
Preferably, the workpiece clamping jaw is a pneumatic clamping jaw.
According to the automatic workpiece polishing equipment, workpieces to be polished are conveyed to the position below the workpiece grabbing mechanism by the material tray and the linear conveying mechanism, the workpiece grabbing mechanism is moved after grabbing corresponding workpieces, the workpieces are enabled to be in contact with the polishing wheel, and the angle adjusting device is matched with the vertical lifting driving mechanism and the translation driving mechanism to adjust the angles of the workpieces to conduct all-dimensional polishing operation, so that the polishing efficiency is improved, and the investment cost is low.
Drawings
FIG. 1 is a schematic view of the overall structure (one);
FIG. 2 is an enlarged view at E;
FIG. 3 is a schematic view of the overall structure (two);
FIG. 4 is a schematic diagram of the overall structure (III);
FIG. 5 is a schematic structural diagram of the angle adjusting device;
FIG. 6 is a schematic structural diagram of the angle adjusting device (II);
FIG. 7 is a schematic structural view (III) of the angle adjusting device;
FIG. 8 is a schematic structural view (IV) of the angle adjusting apparatus; .
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
Example (b):
as shown in the accompanying drawings, the automatic workpiece polishing apparatus described in this embodiment includes a tray 2, a linear conveying mechanism 1 for conveying the tray 2, a vertical lifting driving mechanism 5, a workpiece grabbing mechanism 4, and a polishing device 8 located in front of the workpiece grabbing mechanism 4, wherein the linear conveying mechanism 1 is provided with a translation driving mechanism 6 for driving the vertical lifting driving mechanism 5 to translate along a linear direction of the length of the linear conveying mechanism 1, the vertical lifting driving mechanism 5 is installed on a translation portion 61 of the translation driving mechanism 6, and a conveying gap 62 through which the feeding tray 2 passes is reserved between the translation portion 61 of the translation driving mechanism 6 and a conveying surface of the linear conveying mechanism 1 and between the polishing device 8 and the translation portion 61 of the linear conveying mechanism 1; the workpiece grabbing mechanism 4 comprises a base 43, at least one workpiece clamping jaw 42 and at least one angle adjusting device 41 for driving the workpiece clamping jaw 42 to rotate in multiple angles, wherein the base 43 is fixed on a lifting part of the vertical lifting driving mechanism 5, the angle adjusting device 41 comprises a first rotating frame 411, a second rotating frame 413, a rotating shaft 414, a first rotating sleeve 415 and a second rotating sleeve 416 arranged on the first rotating frame 411, the first rotating frame 411 comprises a containing cavity 412, a first driving bevel gear 417, a second driving bevel gear 418, a first driven bevel gear 419, a second driven bevel gear 420 and a third driven bevel gear 421 are arranged in the containing cavity 412, the second rotating sleeve 416 is rotatably arranged on the base 43, the first rotating sleeve 415 is arranged in the second rotating sleeve 416, the rotating shaft 414 is arranged in the first rotating sleeve 415, one end of the first rotating sleeve 415 penetrates through the first rotating frame 411 and then is fixed with the first driving bevel gear 417, one end of the rotating shaft 414 extends out of the first rotating sleeve 415 and is fixed with the second drive bevel gear 418; the second rotating frame 413 is rotatably mounted on the first rotating frame 411 through a rotating shaft and a bearing, the first driven bevel gear 419 is fixedly sleeved on the second rotating frame, and the first driven bevel gear 419 is meshed with the first driving bevel gear 417; a second driven bevel gear 420 is rotatably mounted on a rotating shaft on which the second rotating frame 413 and the first rotating frame 411 are rotatably mounted through a bearing, the second rotating frame 413 is rotatably mounted through a bearing with a rotating shaft 422, one end of the rotating shaft 422 is fixed with a third driven bevel gear 421, the other end of the rotating shaft 422 is fixed with a workpiece clamping jaw 42, and the second driven bevel gear 420 is respectively meshed with the second driving bevel gear 418 and the third driven bevel gear 421; the base body 43 is fixed with a first rotary driving device 423, a second rotary driving device 424 and a third rotary driving device 425, the first rotary driving device 423 is in transmission connection with the rotating shaft 422 through a synchronous belt transmission mechanism 426, the second rotary driving device 424 is in transmission connection with the first rotary sleeve through the synchronous belt transmission mechanism 426, and the third rotary driving device 425 is in transmission connection with the second rotary sleeve 416 through the synchronous belt transmission mechanism 426. The first rotation driving device 423, the second rotation driving device 424, the third rotation driving device 425, the linear conveying mechanism 1, the vertical lifting driving mechanism 5, the translation driving mechanism 6 and the polishing device 8 are respectively connected with and controlled by a PLC (programmable logic controller), and a control program is arranged in the PLC to control the first rotation driving device 423, the second rotation driving device 424, the third rotation driving device 425, the linear conveying mechanism 1, the vertical lifting driving mechanism 5, the translation driving mechanism 6, the polishing device 8 and the like to act so as to carry out automatic polishing operation; the workpiece holding jaw 42 is a pneumatic holding jaw.
In the angle adjusting mechanism, when the first rotary driving device 423 drives the rotating shaft 414 to rotate, the second driving bevel gear 418 rotates, and then the second driven bevel gear 420 and the third driven bevel gear 421 are driven to rotate, and the third driven bevel gear 421 drives the rotating shaft 422 to rotate, so that the workpiece clamping jaw 42 rotates around the C axis; when the second rotation driving device 424 drives the first rotation sleeve to rotate, the first driving bevel gear 417 is rotated to drive the first driven bevel gear 419 to rotate, so as to drive the second rotating frame 413 to rotate around the B axis; when the third rotation driving device 425 drives the second rotation sleeve 416 to rotate, the angle adjusting device 41 rotates integrally and rotates around the axis a; and finally, completing the three-axis angle adjustment.
Preferably, the polishing machine further comprises a frame 7, the frame 7 is fixed in the middle of the linear conveying mechanism 1, the frame 7 comprises a first opening 71, a second opening 72, a containing cavity 73 and a notch 75 corresponding to the conveying gap 62, the vertical lifting driving mechanism 5, the translation driving mechanism 6 and the workpiece grabbing mechanism 4 are all arranged in the containing cavity 73 of the frame 7, the polishing device 8 is arranged at the first opening 71, the translation part 61 of the translation driving mechanism 6 is located above the second opening 72, and the window part of the polishing device 8 is provided with a dust removal device 9.
The first rotary driving device 423, the second rotary driving device 424, and the third rotary driving device 425 each employ a servo motor, and the linear conveying mechanism 1 employs a belt conveyor. The vertical lifting driving mechanism 5 can adopt a vertically arranged screw rod sliding table which is a conventional technology and is not described in detail herein, so that the two ends of the translation part 61 of the translation driving mechanism 6 are fixed with the vertical plates 51, one vertical plate 51 is fixed with the screw rod sliding table, the other vertical plate 51 is fixed with the vertical guiding structure, the two ends of the base body 43 are respectively connected with the sliding block and the vertical guiding structure of the screw rod sliding table, or alternatively, the two vertical plates 51 are respectively fixed with the vertical guiding structure, the two ends of the base body 43 are respectively connected with the two vertical guiding structures, and the electric push rod is fixed at the top end of the vertical plate 51 through a plate body, or the electric push rod is fixed at the top surface of the frame 7, the electric push rod is a conventional technology, so that the telescopic rod which is not described herein is fixedly connected with the base body 43, the vertical guiding structure comprises a linear guide rail or a guide block and guide groove matching structure or a guide rod and a guide sliding block matching structure on the guide rod, the electric push rod or the screw rod sliding table is connected with and controlled by the PLC controller.
Further, the frame 7 further comprises an observation window 74, and the observation window 74 is provided with a transparent plate, which is arranged to facilitate the observation of the polishing condition by the worker.
In addition, the translation driving mechanism 6 may be a linear guide structure fixed on two side edges of the linear conveying mechanism 1, and then an electric push rod or a servo sliding table is fixed on the frame 7, when the electric push rod is adopted, the electric push rod can be fixed on the rear end side portion of the frame 7, a piston rod of the electric push rod is fixedly connected with the translation portion 61 or the vertical plate 51 on the translation portion 61, two ends of the translation portion 61 are respectively fixed on the two linear guide structures, when the servo sliding table is adopted, the servo sliding table is transversely fixed at the observation window 74, and an elongated groove can be opened on the transparent plate, and a servo sliding table slider penetrates through the elongated groove and then is fixedly connected with the vertical plate 51, and the electric push rod or the lead screw sliding table is connected with and controlled by the PLC controller.
In this embodiment, the dust removing device 9 includes a dust collecting frame body 91 and a dust remover 92, a dust suction port of the dust remover 92 is connected to a dust suction port 911 of the dust collecting frame body 91 through a pipe, the dust collecting frame body 91 is installed at a window of the polishing device 8, and the dust remover 92 is a product in the prior art, so that details are not described herein, and it absorbs and collects dust in the dust collecting frame body 91 by using a dust suction function of the dust remover 92 to prevent the dust from being blown out to a working space.
In this embodiment, the polishing device 8 includes a frame 83 and at least one polishing wheel group 84, the polishing wheel group 84 includes an upper polishing wheel 841, two middle polishing wheels 842 and a lower polishing wheel 843, the upper polishing wheel 841, the two middle polishing wheels 842 and the lower polishing wheel 843 are respectively rotatably mounted on the frame 83 through shafts, a rotation driving mechanism is mounted on the frame 83, and the rotation driving mechanism is in transmission connection with the shaft of the upper polishing wheel 841, the shaft of the middle polishing wheel 842 and the shaft of the lower polishing wheel 843 through a transmission mechanism; the polishing wheel sets 84 are arranged into five groups, five angle adjusting devices 41 are mounted on the base 43, and the five angle adjusting devices 41 correspond to the polishing wheel sets 84 respectively. The structure of the polishing machine can polish five workpieces at one time, and the polishing efficiency is further improved.
The working principle of the polishing equipment is as follows: the batch type workpieces to be polished are orderly placed in each storage grid of a material tray 2, then the material tray 2 is transferred to the conveying surface at the feeding end of a linear conveying mechanism 1, the conventional technology can be changed by an AGV trolley during the transfer, the transfer is not described in detail herein, at the moment, the linear conveying mechanism 1 works to convey the material tray 2 into a frame 7 and is correspondingly positioned below a workpiece grabbing mechanism 4, a vertical lifting driving mechanism 5 acts to lower five pneumatic clamping jaws, the five pneumatic clamping jaws are in a vertical state, the five pneumatic clamping jaws respectively correspond to the positions of the workpieces in the five storage grids in a row of the material tray 2, the clamping jaw parts of the pneumatic clamping jaws are inserted into the insertion holes of the workpieces to be polished after being lowered to a limited position and are opened to enable the outer walls of the clamping jaw parts to be attached to the inner walls of the insertion holes, so as to clamp the workpieces, then the vertical lifting mechanism acts to lift the workpieces, a translation driving mechanism 6 drives the workpieces to be translated and contacted with a polishing wheel, at the moment, the first rotary driving device 423, the second rotary driving device 424 and the third rotary driving device 425 are selectively driven to work according to the instruction of the PLC, so that the workpiece is subjected to angle adjustment, five-axis motion is formed by matching the vertical lifting mechanism and the translation driving mechanism 6, all-dimensional polishing can be performed after the polishing wheel starts to rotate, namely contact is performed, after finishing polishing, the polished workpiece is sent back to the original position under the mutual matching of the angle adjusting device 41, the vertical lifting mechanism and the translation driving mechanism 6, then the workpieces in five storage lattices in the next row of the material tray 2 are grabbed and polished according to the mode until the workpieces in the storage lattices are all polished, the linear conveying mechanism 1 conveys the polished material tray 2 to the discharge end, and the material tray 2 at the feed end is conveyed to the middle part of the linear conveying mechanism 1, and the charging tray 2 at the discharging end is conveyed to the charging tray 2 to wait for manual work or an AGV to take away.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims (7)

1. The automatic workpiece polishing equipment is characterized by comprising a material tray (2), a linear conveying mechanism (1) for conveying the material tray (2), a vertical lifting driving mechanism (5), a workpiece grabbing mechanism (4) and a polishing device (8) located in front of the workpiece grabbing mechanism (4), wherein a translation driving mechanism (6) for driving the vertical lifting driving mechanism (5) to translate along the length linear direction of the linear conveying mechanism (1) is arranged on the linear conveying mechanism (1), the vertical lifting driving mechanism (5) is installed on a translation part (61) of the translation driving mechanism (6), and a conveying gap (62) through which a material feeding disc (2) passes is reserved between the translation part (61) of the translation driving mechanism (6) and the polishing device (8) and a conveying surface of the linear conveying mechanism (1); the workpiece grabbing mechanism (4) comprises a base body (43), at least one workpiece clamping jaw (42) and at least one angle adjusting device (41) for driving the workpiece clamping jaw (42) to rotate in multiple angles, the base body (43) is fixed on a lifting part of the vertical lifting driving mechanism (5), the angle adjusting device (41) comprises a first rotating frame (411), a second rotating frame (413), a rotating shaft (414), a first rotating sleeve (415) and a second rotating sleeve (416) arranged on the first rotating frame (411), the first rotating frame (411) comprises a containing cavity (412), a first driving bevel gear (417), a second driving bevel gear (418), a first driven bevel gear (419), a second driven bevel gear (420) and a third driven bevel gear (421) are arranged in the containing cavity (412), the second rotating sleeve (416) is rotatably arranged on the base body (43), and the first rotating sleeve (415) is arranged in the second rotating sleeve (416), the rotating shaft (414) is arranged in the first rotating sleeve (415), one end of the first rotating sleeve (415) penetrates through the first rotating frame (411) and then is fixed with the first driving bevel gear (417), and one end of the rotating shaft (414) extends out of the first rotating sleeve (415) and then is fixed with the second driving bevel gear (418);
the second rotating frame (413) is rotatably arranged on the first rotating frame (411) through a rotating shaft, the first driven bevel gear (419) is fixed on the second rotating frame, and the first driven bevel gear (419) is meshed with the first driving bevel gear (417);
a second driven bevel gear (420) is rotatably mounted on the second rotating frame (413), a rotating shaft (422) is rotatably mounted on the second rotating frame (413), a third driven bevel gear (421) is fixed at one end of the rotating shaft (422), a workpiece clamping jaw (42) is fixed at the other end of the rotating shaft (422), and the second driven bevel gear (420) is meshed with the second driving bevel gear (418) and the third driven bevel gear (421) respectively;
a first rotary driving device (423), a second rotary driving device (424) and a third rotary driving device (425) are arranged on the base body (43), the first rotary driving device (423) is in transmission connection with the rotating shaft (422) through a belt transmission mechanism, the second rotary driving device (424) is in transmission connection with the first rotary sleeve through the belt transmission mechanism, and the third rotary driving device (425) is in transmission connection with the second rotary sleeve (416) through the belt transmission mechanism.
2. The automatic workpiece polishing device according to claim 1, further comprising a frame (7), wherein the frame (7) is fixed in the middle of the linear conveying mechanism (1), the frame (7) comprises a first opening (71), a second opening (72), an accommodating cavity (73) and a notch (75) corresponding to the conveying gap (62), the vertical lifting driving mechanism (5), the translation driving mechanism (6) and the workpiece grabbing mechanism (4) are all arranged in the accommodating cavity (73) of the frame (7), the polishing device (8) is arranged at the first opening (71), the translation part (61) of the translation driving mechanism (6) is located above the second opening (72), and a dust removal device (9) is arranged at a window part of the polishing device (8).
3. Automatic workpiece polishing equipment according to claim 2, characterised in that the frame (7) also comprises a viewing window (74), the viewing window (74) being fitted with a transparent plate.
4. The automatic polishing apparatus for workpieces as claimed in claim 2, characterized in that the dust removing device (9) comprises a dust collection frame body (91) and a dust collector (92), the dust suction opening of the dust collector (92) is connected with the dust suction opening (911) of the dust collection frame body (91) through a pipe, and the dust collection frame body (91) is mounted at the window of the polishing device (8).
5. The automatic workpiece polishing device according to any one of claims 1 to 4, wherein the polishing device (8) comprises a frame body (83) and at least one polishing wheel set (84), the polishing wheel set (84) comprises an upper polishing wheel (841), two middle polishing wheels (842) and a lower polishing wheel (843), the upper polishing wheel (841), the two middle polishing wheels (842) and the lower polishing wheel (843) are respectively and rotatably mounted on the frame body (83) through shafts, and a rotary driving mechanism is mounted on the frame body (83) and is in transmission connection with the shafts of the upper polishing wheel (841), the middle polishing wheel (842) and the lower polishing wheel (843) through a transmission mechanism.
6. The automatic workpiece polishing apparatus according to claim 5, wherein the polishing wheel groups (84) are arranged in five groups, and five angle modulation devices are mounted on the base (43) and correspond to the positions of the polishing wheel groups (84), respectively.
7. The automatic workpiece polishing device according to any one of claims 1 to 4 and 6, wherein the workpiece clamping jaw (42) is a pneumatic clamping jaw.
CN202122677000.3U 2021-11-03 2021-11-03 Automatic polishing equipment for workpieces Active CN216030108U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122677000.3U CN216030108U (en) 2021-11-03 2021-11-03 Automatic polishing equipment for workpieces

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122677000.3U CN216030108U (en) 2021-11-03 2021-11-03 Automatic polishing equipment for workpieces

Publications (1)

Publication Number Publication Date
CN216030108U true CN216030108U (en) 2022-03-15

Family

ID=80551303

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122677000.3U Active CN216030108U (en) 2021-11-03 2021-11-03 Automatic polishing equipment for workpieces

Country Status (1)

Country Link
CN (1) CN216030108U (en)

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