CN216026362U - Off-line grading device for embryo - Google Patents
Off-line grading device for embryo Download PDFInfo
- Publication number
- CN216026362U CN216026362U CN202122318273.9U CN202122318273U CN216026362U CN 216026362 U CN216026362 U CN 216026362U CN 202122318273 U CN202122318273 U CN 202122318273U CN 216026362 U CN216026362 U CN 216026362U
- Authority
- CN
- China
- Prior art keywords
- embryo
- tire
- tire blank
- detection
- detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses a tire blank off-line grading device which comprises a main control module, a logistics conveying roller way, a tire blank clamping mechanism, a tire blank supporting and detecting mechanism and a tire blank shunting mechanism. The main control module is connected with and controls other modules; the material flow conveying roller way is connected with the tire blank shunting mechanism, the tire blank supporting detection mechanism is arranged on the front side of the tire blank shunting mechanism and used for detecting the tire blank, and the tire blank holding and clamping mechanism is arranged on the front side of the tire blank supporting detection mechanism and used for grabbing and controlling the tire blank to finish detection; the embryo shunting mechanism completes embryo shunting according to the detection result of the embryo clamping mechanism. According to the utility model, the tire blank is detected before vulcanization, so that the tire blank is judged in advance, unqualified products are directly returned to repair or scrapped, and one-time vulcanization and inspection work is reduced; qualified products are marked in a grading manner in advance, the efficiency of the inspection process is improved, and the technical blank that only finished tires can be inspected but green tires cannot be inspected in advance in the existing tire manufacturing process all over the world is solved and filled.
Description
The technical field is as follows:
the utility model belongs to the field of tire manufacturing, and particularly relates to a tire blank off-line grading device and method.
Background art:
after two working procedures of molding and vulcanizing, a tire blank enters an inspection working procedure, after a semi-finished tire is subjected to burr cutting and appearance inspection, air bubble, rubber deficiency, flaw detection, out-of-roundness, uniformity, balance and the like are carried out, then grading is carried out, qualified products are graded and put in storage, unqualified products are repaired or put down in storage, and the existing detection method is incomplete and partial unqualified products escape. The detection can be carried out after the green tire is shaped on the forming machine, but the installation of the detection equipment on all the forming machines is unrealistic and the cost is too high. The tire blank inspection has the following problems that the tire side area is large, and multi-azimuth detection is needed; the problem of image defects caused by different light irradiation angles, shading and the like; the light source directions are different, the defect imaging is also influenced, and the shooting is carried out by adopting a camera to be vertical to the side position, so that the shadow of the bubble cannot be captured; the detectable defect types are few, and the production requirement cannot be met; laser spots are larger than defects and cannot effectively display bubble defects; the identification of non-obvious flaws (bubbles) is very difficult and requires continuous testing and optimization.
The utility model content is as follows:
aiming at the defects of the prior art, the utility model provides a tire blank off-line grading device and method, which are used for detecting a tire blank before vulcanization to realize the early grading of the tire blank, and unqualified products are directly returned to be repaired or scrapped, so that the one-time vulcanization and inspection work is reduced; qualified products are marked in a grading manner in advance, the efficiency of the inspection process is improved, and the technical blank that only finished tires can be inspected but green tires cannot be inspected in advance in the existing tire manufacturing process all over the world is solved and filled.
The utility model provides a child embryo off-line grading device, includes host system, commodity circulation rollgang (1), child embryo embraces presss from both sides the mechanism, and child embryo supports detection mechanism and child embryo reposition of redundant personnel mechanism.
The main control module is connected with the logistics conveying roller way (1), the tire blank clamping mechanism, the tire blank supporting and detecting mechanism and the tire blank shunting mechanism; the material flow conveying roller way (1) is connected with the tire blank shunting mechanism, the tire blank supporting and detecting mechanism is arranged on the front side of the tire blank shunting mechanism and used for detecting the tire blank, and the tire blank holding and clamping mechanism is arranged on the front side of the tire blank supporting and detecting mechanism and used for grabbing and controlling the tire blank to complete detection. The embryo shunting mechanism completes embryo shunting according to the detection result of the embryo clamping mechanism.
The green tire clamping mechanism consists of a gripping device, a turnover device and a movable lifting device; the gripping device is connected with a turnover device, and the turnover device is arranged on the mobile lifting device.
The gripping device comprises a detection module, linear cylinders (3) and arc-shaped leaves (2), wherein the linear cylinders (3) and the arc-shaped leaves (2) are arranged on two sides of the logistics conveying roller way (1) in pairs, the detection module is used for detecting whether a green tyre reaches a specified position, and the linear cylinders (3) are used for controlling the arc-shaped leaves (2) to move so as to complete green tyre gripping;
the turnover device is composed of a groove-shaped telescopic piece (4), a channel steel bracket (5), a blade type swing cylinder (6) and a cylinder base (7), one end of the groove-shaped telescopic piece (4) is connected with the linear cylinder (3), the other end of the groove-shaped telescopic piece is arranged in the channel steel bracket (5), and the groove-shaped telescopic piece (4) is stretched through the cylinder arranged in the channel steel bracket (5); the channel steel bracket (5) is connected with a blade type swing cylinder (6), the blade type swing cylinder (6) is installed on a cylinder base (7), and the cylinder base (7) is arranged on the movable lifting device;
the movable lifting device comprises a sliding groove (10), a sliding rail (8), a movable lifting base (9) and a push-pull air cylinder (11), wherein the sliding rail (8) and the push-pull air cylinder (11) are arranged on the movable lifting base (9), the sliding groove (10) is arranged at the bottom of the air cylinder base (7) and is matched with the sliding rail (8), so that the air cylinder base (7) is in sliding connection with the movable lifting device, and the push-pull air cylinder (11) is connected with the air cylinder base (7) and is used for controlling the turnover device to move on the sliding rail (8);
child embryo supports detection mechanism includes roller (16), detects support (13), portal frame (12), and child lining detection lens (15) and tread detection lens (14), portal frame (12) set up and cooperate in the height and turning device flute profile extensible member (4) of portal frame (12), detection support (13) set up at portal frame (12) top, roller (16), child lining detection lens (15) and tread detection lens (14) set up on detecting support (13), roller (16) have a plurality ofly for fixed child embryo position, child lining detection lens (15) be used for detecting the inside of child embryo, tread detection lens (14) be provided with a plurality ofly for detect side wall and tread.
The green tire shunting mechanism comprises a universal conveying roller mechanism (17) and three groups of branch roller ways, wherein the three groups of branch roller ways comprise a warehousing roller way (18), a repairing roller way (19) and a waste tire roller way (20);
the universal conveying roller mechanism (17) is provided with three groups of roller mechanisms corresponding to the three groups of branch roller ways respectively, and before the tire blank is shunted, the roller mechanisms of the corresponding branch roller ways are started according to detection results to drive the tire blank to enter the corresponding branch roller ways.
The main control module is used for controlling the starting and stopping of the logistics conveying roller way (1), controlling the tire blank clamping mechanism to complete the grabbing and overturning of the tire blank, completing the tire blank detection through tire blank multi-angle images collected by a tire blank supporting detection mechanism and a tire tread detection lens (14), and controlling the tire blank shunting mechanism to shunt the tire blank according to the tire blank detection result.
The utility model has the following beneficial effects:
the utility model provides an off-line tire embryo grading device, which is used for detecting a tire embryo before vulcanization to realize advanced grading of the tire embryo, wherein unqualified products are directly returned to repair or scrapped, and one-time vulcanization and inspection work is reduced; qualified products are marked in a grading manner in advance, the efficiency of the inspection process is improved, and the technical blank that only finished tires can be inspected but green tires cannot be inspected in advance in the existing tire manufacturing process all over the world is solved and filled.
Drawings
Fig. 1 and 2 are schematic structural diagrams of an embodiment of the present invention.
In the figure: the device comprises a material flow conveying roller way 1, an arc-shaped leaf 2, a linear cylinder 3, a groove-shaped telescopic part 4, a channel steel bracket 5, a blade-type swinging cylinder 6, a cylinder base 7, a slide rail 8, a movable lifting base 9, a chute 10, a push-pull cylinder 11, a portal frame 12, a detection bracket 13, a tread detection lens 14, a tire lining detection lens 15, a roller 16, a universal transmission roller mechanism 17, a warehouse-in roller way 18, a repair roller way 19 and a waste tire roller way 20.
Detailed Description
The device and the method of the present invention are further described with reference to the accompanying drawings and examples.
As shown in fig. 1 and 2, the device for off-line grading of the green tire comprises a main control module, a logistics roller way 1, a green tire clamping mechanism, a green tire supporting and detecting mechanism and a green tire shunting mechanism.
The main control module is connected with the logistics conveying roller way 1, the tire blank clamping mechanism, the tire blank supporting and detecting mechanism and the tire blank shunting mechanism; the commodity circulation rollgang 1 connect child embryo reposition of redundant personnel mechanism, the child embryo support detection mechanism setting at commodity circulation rollgang 1 and child embryo reposition of redundant personnel mechanism junction front side for detect the child embryo, child embryo embrace to press from both sides the mechanism setting and support detection mechanism front side at the child embryo, be used for snatching and control the child embryo and accomplish the detection. The embryo shunting mechanism completes embryo shunting according to the detection result of the embryo clamping mechanism.
The green tire clamping mechanism consists of a gripping device, a turnover device and a movable lifting device; the gripping device is connected with a turnover device, and the turnover device is arranged on the mobile lifting device.
The gripping device comprises a detection module, a linear cylinder 3 and an arc-shaped page 2 which are arranged on two sides of the logistics conveying roller way 1 in pair, wherein the detection module is used for detecting whether the green tire reaches a specified position, and the linear cylinder 3 is used for controlling the arc-shaped page 2 to move so as to complete green tire gripping;
the turnover device is composed of a groove-shaped telescopic piece 4, a channel steel bracket 5, a blade type swing cylinder 6 and a cylinder base 7, wherein one end of the groove-shaped telescopic piece 4 is connected with the linear cylinder 3, the other end of the groove-shaped telescopic piece is arranged in the channel steel bracket 5, and the groove-shaped telescopic piece 4 is stretched through the cylinder arranged in the channel steel bracket 5; the channel steel bracket 5 is connected with a blade type swing cylinder 6, the blade type swing cylinder 6 is installed on a cylinder base 7, and the cylinder base 7 is arranged on the movable lifting device;
the movable lifting device comprises a sliding groove 10, a sliding rail 8, a movable lifting base 9 and a push-pull air cylinder 11, wherein the sliding rail 8 and the push-pull air cylinder 11 are arranged on the movable lifting base 9, the sliding groove 10 is arranged at the bottom of the air cylinder base 7 and is matched with the sliding rail 8, so that the air cylinder base 7 is in sliding connection with the movable lifting device, and the push-pull air cylinder 11 is connected with the air cylinder base 7 and is used for controlling the turnover device to move on the sliding rail 8;
the child embryo supports detection mechanism includes roller 16, detects support 13, portal frame 12, and child detecting lens 15 and tread detecting lens 14, portal frame 12 set up and cooperate at the height and the turning device flute profile extensible member 4 of portal frame 12, detection support 13 set up at portal frame 12 top, roller 16, child detecting lens 15 and tread detecting lens 14 set up on detecting support 13, roller 16 have a plurality ofly for fixed child embryo position, child detecting lens 15 be used for detecting the child embryo is inside, tread detecting lens 14 be provided with a plurality ofly for detect the side wall and tread.
The green tire shunting mechanism comprises a universal conveying roller mechanism 17 and three groups of branch roller ways, wherein the three groups of branch roller ways comprise a warehousing roller way 18, a repairing roller way 19 and a waste tire roller way 20;
the universal conveying roller mechanism 17 is provided with three groups of roller mechanisms corresponding to the three groups of branch roller ways respectively, and before the tire blank is shunted, the roller mechanisms of the corresponding branch roller ways are opened according to detection results to drive the tire blank to enter the corresponding branch roller ways.
The main control module is used for controlling the starting and stopping of the logistics conveying roller way 1, controlling the tire blank clamping mechanism to complete the grabbing and overturning of the tire blank, completing the tire blank detection through the tire blank multi-angle images acquired by the tire blank supporting detection mechanism and the tire tread detection lens 14, and controlling the tire blank shunting mechanism to shunt the tire blank according to the tire blank detection result.
The tire blank moves on a logistics conveying roller way 1 and reaches a detection position, a clamping mechanism acts, a gripping device extends out, the gripping device stretches out and draws back through a linear cylinder 3 to drive an arc-shaped leaf 2 to approach to the center to complete gripping of the tire blank, gripping of the tire blanks with different sizes can be met, a turnover device overturns the tire blank to a vertical position through rotation of a vane type swing cylinder 6, a channel steel support 5 of the turnover device moves on a slide rail 8 through a chute 10 to convey the tire blank to a tire blank supporting mechanism for suspension and fixation, a detection mechanism detects the interior of the tire blank, a tire side and a tire surface, detection contents comprise bubbles, glue deficiency, flaw detection and out-of-roundness detection, full detection of the tire blank is realized, the logistics conveying roller way 1 is gripped back through a tire blank clamping mechanism after detection is finished, the tire blank is shunted through a tire blank shunting mechanism according to detection results, three branches are respectively qualified and put into a warehouse, repairing, recycling and scrapping treatment.
An off-line embryo grading method comprises the following steps:
step (1): and the green tires are conveyed by a material flow conveying roller way 1.
Step (2): when the gripping device of the tire blank holding and clamping mechanism detects that a tire blank reaches a designated position through the detection module, the main control module controls the logistics conveying roller way 1 to stop conveying, controls the linear cylinders 3 on the two sides of the gripping device to stretch and retract, and drives the arc-shaped pages 2 on the two sides to approach to the center, so that the gripping of the tire blank is completed.
And (3): the turnover device turns the green tire to a vertical position through the rotation of the blade type swing air cylinder 6, the push-pull air cylinder 11 of the movable lifting device drives the air cylinder base 7 of the turnover device to move on the slide rail 8 through the slide grooves 10 formed in the bottoms of the two ends of the air cylinder base 7, and the green tire is conveyed to the green tire supporting mechanism to be suspended and fixed.
And (4): the method comprises the steps that a multi-angle three-dimensional image of a green body is collected through a green body supporting detection mechanism, the obtained multi-angle three-dimensional image of the green body is transmitted to a main control module, the main control module finishes off-line classification of the green body according to preset regulations through a preset defect detection algorithm, and a detection result is obtained. The detection results comprise finished products, repaired products and waste products which respectively correspond to the warehousing roller way 18, the repairing roller way 19 and the waste tire roller way 20.
And (5): the main control module controls the mobile lifting device to send the green tire back to the logistics conveying roller way, then controls the gripping device to loosen the green tire, restarts the logistics conveying roller way, and finally starts the roller mechanism of the corresponding branch roller way of the universal conveying roller mechanism 17 of the green tire shunting mechanism according to the detection result to drive the green tire to enter the corresponding branch roller way.
Claims (8)
1. The off-line tire embryo grading device is characterized by comprising a main control module, a logistics conveying roller way (1), a tire embryo clamping mechanism, a tire embryo supporting and detecting mechanism and a tire embryo shunting mechanism;
the main control module is connected with the logistics conveying roller way (1), the tire blank clamping mechanism, the tire blank supporting and detecting mechanism and the tire blank shunting mechanism; the material flow conveying roller way (1) is connected with the tire blank shunting mechanism, the tire blank supporting and detecting mechanism is arranged on the front side of the tire blank shunting mechanism and used for detecting the tire blank, and the tire blank holding and clamping mechanism is arranged on the front side of the tire blank supporting and detecting mechanism and used for grabbing and controlling the tire blank to finish detection; the embryo shunting mechanism completes embryo shunting according to the detection result of the embryo clamping mechanism.
2. The embryo off-line grading device according to claim 1, wherein the embryo clamping mechanism is composed of a gripping device, a turning device and a moving and lifting device; the gripping device is connected with a turnover device, and the turnover device is arranged on the mobile lifting device.
3. The embryo off-line grading device according to claim 2, wherein the gripping device comprises a detection module, a linear cylinder (3) and an arc-shaped leaf (2) which are arranged on two sides of the logistics conveying roller way (1) in pair, the detection module is used for detecting whether the embryo reaches a specified position, and the linear cylinder (3) is used for controlling the arc-shaped leaf (2) to move so as to complete embryo gripping.
4. The embryo offline grading device according to claim 3, wherein the overturning device is composed of a groove-shaped telescopic part (4), a channel steel bracket (5), a blade type swing cylinder (6) and a cylinder base (7), one end of the groove-shaped telescopic part (4) is connected with the linear cylinder (3), the other end of the groove-shaped telescopic part is arranged in the channel steel bracket (5), and the groove-shaped telescopic part (4) is stretched through the cylinder arranged in the channel steel bracket (5); the channel steel support (5) is connected with a blade type swing cylinder (6), the blade type swing cylinder (6) is installed on a cylinder base (7), and the cylinder base (7) is arranged on a movable lifting device.
5. The embryo off-line grading device according to claim 4, wherein the moving and lifting device comprises a sliding chute (10), a sliding rail (8), a moving and lifting base (9) and a push-pull cylinder (11), the sliding rail (8) and the push-pull cylinder (11) are arranged on the moving and lifting base (9), the sliding chute (10) is arranged at the bottom of the cylinder base (7) and is matched with the sliding rail (8), so that the cylinder base (7) is slidably connected with the moving and lifting device, and the push-pull cylinder (11) is connected with the cylinder base (7) and is used for controlling the turning device to move on the sliding rail (8).
6. The device for off-line grading of green tires according to claim 1, wherein the green tire supporting and detecting mechanism comprises a roller (16), a detecting bracket (13), a gantry (12), a tire lining detecting lens (15) and a tread detecting lens (14), the portal frame (12) is arranged at the height of the portal frame (12) and is matched with the groove-shaped telescopic part (4) of the turnover device, the detection bracket (13) is arranged at the top of the portal frame (12), the rollers (16), the tire cavity detection lens (15) and the tread detection lens (14) are arranged on the detection bracket (13), a plurality of rollers (16) are arranged, used for fixing the position of a embryo, the inner detection lens (15) is used for detecting the inside of the embryo, the plurality of tread detection lenses (14) are used for detecting the tire side and the tread.
7. The embryo off-line grading device according to claim 1, wherein the embryo shunting mechanism comprises a universal conveying roller mechanism (17) and three groups of branch roller ways, and the three groups of branch roller ways comprise a warehousing roller way (18), a repairing roller way (19) and a waste embryo roller way (20);
the universal conveying roller mechanism (17) is provided with three groups of roller mechanisms corresponding to the three groups of branch roller ways respectively, and before the tire blank is shunted, the roller mechanisms of the corresponding branch roller ways are started according to detection results to drive the tire blank to enter the corresponding branch roller ways.
8. The embryo off-line grading device according to claim 1, wherein the main control module is used for controlling the start and stop of the logistics conveying roller (1), controlling the embryo clamping mechanism to complete the grabbing and overturning of the embryo, completing the embryo detection through the embryo multi-angle image collected by the embryo supporting and detecting mechanism, and controlling the embryo shunting mechanism to shunt the embryo according to the embryo detection result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122318273.9U CN216026362U (en) | 2021-09-24 | 2021-09-24 | Off-line grading device for embryo |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122318273.9U CN216026362U (en) | 2021-09-24 | 2021-09-24 | Off-line grading device for embryo |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216026362U true CN216026362U (en) | 2022-03-15 |
Family
ID=80600215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122318273.9U Active CN216026362U (en) | 2021-09-24 | 2021-09-24 | Off-line grading device for embryo |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216026362U (en) |
-
2021
- 2021-09-24 CN CN202122318273.9U patent/CN216026362U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107884419B (en) | Automatic detection equipment for automobile chassis and intelligent detection system for automobile | |
| CN103611688B (en) | Eyeglass automatic sorting machines | |
| CN201653920U (en) | Optical tester for electronic circuit boards | |
| CN107894423B (en) | Automatic detection equipment and method for vehicle body surface quality loss and intelligent vehicle detection system | |
| KR20230096939A (en) | Method and apparatus for removing flash from a tire | |
| CN203508412U (en) | Automatic lens sorting machine | |
| CN107252979B (en) | A kind of Complex Different Shape multiposition laser marking device | |
| CN105628713B (en) | Horizontal intelligent detection and repair machine for screen printing templates | |
| CN113441879A (en) | Flexible lifting feeding system based on AGV and feeding control method | |
| CN115754679B (en) | Chip testing mechanism | |
| CN111167740B (en) | Bearing bush multi-station size intelligent detection system | |
| CN113751340A (en) | A intelligent check out test set for wheel hub appearance imperfections | |
| CN216026362U (en) | Off-line grading device for embryo | |
| CN216206082U (en) | Full-automatic detection equipment of glass profile | |
| CN111497191A (en) | Broken blank detection device for bottle blowing machine | |
| CN114101098A (en) | Embryo off-line grading device and method | |
| CN102109404A (en) | Quality inspection device for sealing strip of automobile skylight | |
| CN110626800A (en) | Thin film battery on-line measuring is with promoting turning device | |
| CN110814894A (en) | Online detection and grinding device and grinding method for surface defects of metal blank | |
| CN215665877U (en) | Device for detecting surface of automobile hub | |
| CN110749602A (en) | Leather flaw detection conveying table | |
| CN215433899U (en) | Tire cutting machine vision detection device | |
| KR101317785B1 (en) | Vehicle constant velocity joint inspection apparatus and method using the same | |
| CN215940677U (en) | A intelligent check out test set for wheel hub appearance imperfections | |
| CN206011780U (en) | A kind of superposing type tyre setting rear inflation apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |