CN215885044U - Belt conveyor and automatic water fetching device thereof - Google Patents

Belt conveyor and automatic water fetching device thereof Download PDF

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Publication number
CN215885044U
CN215885044U CN202120828004.4U CN202120828004U CN215885044U CN 215885044 U CN215885044 U CN 215885044U CN 202120828004 U CN202120828004 U CN 202120828004U CN 215885044 U CN215885044 U CN 215885044U
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China
Prior art keywords
spraying
charge level
belt
assembly
belt conveyor
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CN202120828004.4U
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Chinese (zh)
Inventor
张春猛
王凯
李建华
黄文斌
高宝奎
耿朝阳
赵宏森
李铮
吴峰川
康胜辉
周宣宇
郝建召
沈建庭
董明
李宁
李佳
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Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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Abstract

The utility model belongs to the technical field of belt conveyors and discloses a belt conveyor and an automatic water fetching device thereof; the automatic water installation of beating of belt conveyor includes: the device comprises a field controller, a charge level temperature measuring component, a conveying belt spraying component and a charge level spraying component; the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly are respectively connected with the field controller; the conveying belt spraying assembly and the charge level spraying assembly are respectively provided with a conveying belt water fetching joint and a charge level water fetching joint which are used for being connected with a water source. The belt conveyor and the automatic water pumping device thereof provided by the utility model can stably and reliably realize cooling control of the belt conveyor.

Description

Belt conveyor and automatic water fetching device thereof
Technical Field
The utility model relates to the technical field of belt conveyors, in particular to a belt conveyor and an automatic water pumping device thereof.
Background
The belt conveyor for transporting high-temperature materials is generally provided with a water-pumping cooling device for carrying out spray cooling on the belt conveyor. However, generally, operators operate manual valves on site to cool according to experience, and accidents such as belt scalding and belt ignition are easily caused due to oversize.
SUMMERY OF THE UTILITY MODEL
The utility model provides a belt conveyor and an automatic water pumping device thereof, and solves the technical problems that the belt conveyor in the prior art is extensive in spraying and cooling operation, poor in cooling effect, and easy to cause belt scalding and ignition.
In order to solve the technical problem, the utility model provides an automatic water fetching device of a belt conveyor, which comprises: the device comprises a field controller, a charge level temperature measuring component, a conveying belt spraying component and a charge level spraying component;
the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly are respectively connected with the field controller, the charge level temperature measuring assembly detects the temperature of high-temperature materials on the conveying belt of the belt conveyor, the conveying belt spraying assembly sprays the conveying belt, and the charge level spraying assembly is controlled to spray the high-temperature materials;
the conveying belt spraying assembly and the charge level spraying assembly are respectively provided with a conveying belt water fetching joint and a charge level water fetching joint which are used for being connected with a water source.
Further, the field controller includes: a PLC programmable controller;
the PLC is connected with the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly.
Further, charge level temperature measurement subassembly includes: an infrared thermometer;
the infrared thermometer is connected with the field controller.
Further, the conveyor belt spray assembly comprises: the first spray pipe, the electromagnetic valve and the first atomizing nozzle;
the first spraying pipe is connected with the conveying belt water pumping joint, and the electromagnetic valve and the first atomizing nozzle are arranged on the first spraying pipe;
the electromagnetic valve is connected with the field controller.
Further, the conveyor belt spray assembly further comprises: a first shower branch pipe group;
the first spraying branch pipe group is communicated with the first spraying pipes, and each first spraying branch pipe in the first spraying branch pipe group is provided with the first atomizing nozzle.
Further, the charge level spray assembly comprises: the second spraying pipe, the electric regulating valve and the second atomizing nozzle;
the second spraying pipe is connected with the charge level water pumping joint, and the electric regulating valve and the second atomizing nozzle are arranged on the second spraying pipe;
and the electric regulating valve is connected with the field controller.
Further, the charge level spraying assembly further comprises: a second group of shower branches;
the second spraying branch pipe group is communicated with the second spraying pipes, and each second spraying branch pipe in the second spraying branch pipe group is provided with the second atomizing nozzle.
Further, the automatic water installation of beating of belt conveyor still includes: a field display screen;
and the field display screen is connected with the field controller.
A belt conveyor comprising: the conveyor body and the automatic water fetching device of the belt conveyor;
the charge level temperature measuring assembly and the charge level spraying assembly face the material flow bearing part of the conveyor body;
the conveyor belt spraying assembly faces the belt of the conveyor body.
Further, the site controller is connected with the controller of the conveyor body.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
the belt conveyor and automatic water installation of beating thereof that provide in the embodiment of this application set up site controller, charge level temperature measurement subassembly and charge level spray assembly to the condition that belt conveyor carried the high temperature material, flow to high temperature and carry out real-time supervision to feedback control material flows spray assembly's the operation of spraying, realizes the corresponding operation of cooling of high-efficient, and can realize quantitative regulation flow to a certain extent and realize meticulous temperature control. Simultaneously, set up the conveyer belt subassembly that sprays to the conveyer belt alone, implement supplementary cooling under the cooperation of site controller, reinforce cooling ageing and effect, avoid appearing local scald under the extreme condition and catching fire. And the field controller can be linked with the control unit of the conveyor, systematic high-automation control is implemented, and the operation efficiency is improved.
Drawings
Fig. 1 is an arrangement structure of a belt conveyor and an automatic water fetching device thereof according to an embodiment of the utility model;
fig. 2 is a flowchart of the operation of the automatic water-fetching device of the belt conveyor according to the embodiment of the utility model.
Detailed Description
The embodiment of the application provides a band conveyer and automatic device of fetching water thereof, solves the band conveyer of prior art and sprays cooling operation extensive, and the cooling effect is poor, easily causes the belt scald, technical problem catches fire.
In order to better understand the technical solutions, the technical solutions will be described in detail below with reference to the drawings and the specific embodiments of the specification, and it should be understood that the embodiments and specific features of the embodiments of the present invention are detailed descriptions of the technical solutions of the present application, and are not limitations of the technical solutions of the present application, and the technical features of the embodiments and examples of the present application may be combined with each other without conflict.
Referring to fig. 1, an automatic water-fetching device of a belt conveyor includes: the device comprises a field controller, a charge level temperature measuring component, a conveying belt spraying component and a charge level spraying component.
The charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly are respectively connected with the field controller; the conveying belt spraying assembly and the charge level spraying assembly are respectively provided with a conveying belt water fetching joint and a charge level water fetching joint which are used for being connected with a water source.
The material surface temperature measuring assembly is used for measuring the high-temperature material flow on the belt conveyor in real time, the detected temperature information is fed back to the field controller, the field controller sends out a control instruction based on the temperature information to control the conveyor belt spraying assembly and the material surface spraying assembly to act, and the high-temperature material flow and the conveyor belt are sprayed and cooled, so that high-timeliness automatic temperature control is realized, and scalding and even firing accidents of the conveyor belt are avoided. Compared with manual field control, response timeliness and control reliability are greatly improved, and the automation degree is higher.
Simultaneously, under site controller's control, carry out unified cooling control to conveyer belt and high temperature material stream respectively, promote conveyer belt spray assembly and charge level spray assembly's cooperation effect, when guaranteeing the cooling effect, can also meticulous control cooling water yield, avoid the transition extravagant.
It is worth noting that the automatic monitoring mode can be further used for being linked with a control unit of the belt conveyor, and when the belt conveyor is started, the corresponding conveyor belt spraying assembly can be started accordingly, so that the high-efficiency response is realized.
In this embodiment, the field controller includes: a PLC programmable controller; the PLC is connected with the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly. Of course, control devices based on other control architectures such as a single chip microcomputer are not excluded.
In this embodiment, charge level temperature measurement subassembly includes: an infrared thermometer 5; the infrared thermometer 5 is connected with the field controller. Namely, the accurate temperature measurement is realized through infrared temperature measurement, and other temperature measuring elements are certainly not eliminated.
In order to facilitate use in high temperature environments, the conveyor belt spray assembly comprises: a first spray pipe 7, an electromagnetic valve 8 and a first atomizing nozzle 9; the first spraying pipe 7 is connected with the conveying belt water pumping joint, and the electromagnetic valve 8 and the first atomizing nozzle 9 are arranged on the first spraying pipe 7; the electromagnetic valve 8 is connected with the field controller, so that the spray cooling of the conveying belt is realized.
In order to guarantee cooling homogeneity and efficiency, the conveyer belt spray assembly still includes: a first shower branch pipe group; the first spray branch pipe group is communicated with the first spray pipes 7, and each first spray branch pipe in the first spray branch pipe group is provided with the first atomization nozzle 9.
Similarly, the level spray assembly comprises: the second spraying pipe 4, the electric regulating valve 3 and the second atomizing nozzle 2; the second spraying pipe 4 is connected with the charge level water-fetching joint, and the electric regulating valve 3 and the second atomizing nozzle 2 are arranged on the second spraying pipe 4; and the electric regulating valve 3 is connected with the field controller.
Further, the charge level spraying assembly further comprises: a second group of shower branches; the second spraying branch pipe group is communicated with the second spraying pipes 4, and the second atomizing nozzles 2 are arranged on each second spraying branch pipe in the second spraying branch pipe group, so that uniform and efficient cooling is realized.
For the convenience of maintenance, the automatic water installation of beating of belt conveyor still includes: a field display screen; and the field display screen is connected with the field controller.
The embodiment also provides a belt conveyor, which is combined with the conveyor body 1 and the automatic water pumping device of the belt conveyor. The charge level temperature measuring assembly and the charge level spraying assembly face the material flow bearing part of the conveyor body; the conveyor belt spraying assembly faces the belt of the conveyor body. Wherein, the material surface spraying component and the conveying belt spraying component are respectively arranged at two sides of the blanking warehouse 6.
In order to facilitate automatic systematic control, the field controller is connected with the controller of the conveyor body to implement linkage control.
Referring to fig. 2, after the belt conveyor is started, the on-site controller detects a start signal, and synchronously starts the electromagnetic valve 8 to perform spray cooling on the conveyor belt. And then, the on-site controller detects the temperature based on the material flow of the material flow temperature measuring component, and the on-site controller drives the electric regulating valve to adjust the opening degree of the electric regulating valve to adjust the cooling efficiency of the material flow within a preset temperature threshold range.
In this embodiment, the preset parameters related to the automatic control program specifically include a first-gear setting temperature T1, a second-gear setting temperature T2, a third-gear setting temperature T3, and a fourth-gear setting temperature T4.
And (3) comparing the material temperature T with a preset T1, if T is less than T1, closing the electric regulating valve 3, and stopping the material surface water spraying operation.
If T is more than or equal to T1 and T is less than T2, the electric regulating valve is opened to 25 percent.
If T is more than or equal to T2 and T is less than T3, the electric regulating valve is opened to 50 percent.
If T is more than or equal to T3 and T is less than T4, the electric regulating valve is opened to 75 percent.
If T is larger than or equal to T4, the electric regulating valve is opened to 100 percent.
Specifically, in this embodiment, the first-gear setting temperature T1 is set to 150 ℃, the second-gear setting temperature T2 is set to 160 ℃, the third-gear setting temperature T3 is set to 170 ℃, and the fourth-gear setting temperature T4 is set to 180 ℃.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
the belt conveyor and automatic water installation of beating thereof that provide in the embodiment of this application set up site controller, charge level temperature measurement subassembly and charge level spray assembly to the condition that belt conveyor carried the high temperature material, flow to high temperature and carry out real-time supervision to feedback control material flows spray assembly's the operation of spraying, realizes the corresponding operation of cooling of high-efficient, and can realize quantitative regulation flow to a certain extent and realize meticulous temperature control. Simultaneously, set up the conveyer belt subassembly that sprays to the conveyer belt alone, implement supplementary cooling under the cooperation of site controller, reinforce cooling ageing and effect, avoid appearing local scald under the extreme condition and catching fire. And the field controller can be linked with the control unit of the conveyor, systematic high-automation control is implemented, and the operation efficiency is improved.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to examples, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.

Claims (10)

1. The utility model provides an automatic device of fetching water of belt conveyor which characterized in that includes: the device comprises a field controller, a charge level temperature measuring component, a conveying belt spraying component and a charge level spraying component;
the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly are respectively connected with the field controller, the charge level temperature measuring assembly detects the temperature of high-temperature materials on the conveying belt of the belt conveyor, the conveying belt spraying assembly sprays the conveying belt, and the charge level spraying assembly is controlled to spray the high-temperature materials;
the conveying belt spraying assembly and the charge level spraying assembly are respectively provided with a conveying belt water fetching joint and a charge level water fetching joint which are used for being connected with a water source.
2. The automatic water fetching device of the belt conveyor according to claim 1, wherein the on-site controller comprises: a PLC programmable controller;
the PLC is connected with the charge level temperature measuring assembly, the conveying belt spraying assembly and the charge level spraying assembly.
3. The automatic water fetching device of the belt conveyor according to claim 1, wherein the charge level temperature measuring component comprises: an infrared thermometer;
the infrared thermometer is connected with the field controller.
4. The automatic water fetching device of the belt conveyor according to claim 1, wherein the conveyor belt spraying assembly comprises: the first spray pipe, the electromagnetic valve and the first atomizing nozzle;
the first spraying pipe is connected with the conveying belt water pumping joint, and the electromagnetic valve and the first atomizing nozzle are arranged on the first spraying pipe;
the electromagnetic valve is connected with the field controller.
5. The automatic water fetching device of the belt conveyor according to claim 4, wherein the conveyor belt spraying assembly further comprises: a first shower branch pipe group;
the first spraying branch pipe group is communicated with the first spraying pipes, and each first spraying branch pipe in the first spraying branch pipe group is provided with the first atomizing nozzle.
6. The automatic water fetching device of the belt conveyor according to claim 1, wherein the level spraying assembly comprises: the second spraying pipe, the electric regulating valve and the second atomizing nozzle;
the second spraying pipe is connected with the charge level water pumping joint, and the electric regulating valve and the second atomizing nozzle are arranged on the second spraying pipe;
and the electric regulating valve is connected with the field controller.
7. The automatic water fetching device of the belt conveyor according to claim 6, wherein the level spraying assembly further comprises: a second group of shower branches;
the second spraying branch pipe group is communicated with the second spraying pipes, and each second spraying branch pipe in the second spraying branch pipe group is provided with the second atomizing nozzle.
8. The automatic water fetching device of a belt conveyor according to claim 1, further comprising: a field display screen;
and the field display screen is connected with the field controller.
9. A belt conveyor, comprising: a conveyor body and an automatic water fetching device of the belt conveyor according to any one of claims 1-8;
the charge level temperature measuring assembly and the charge level spraying assembly face the material flow bearing part of the conveyor body;
the conveyor belt spraying assembly faces the belt of the conveyor body.
10. The belt conveyor of claim 9 wherein the field controller is coupled to a controller of the conveyor body.
CN202120828004.4U 2021-04-22 2021-04-22 Belt conveyor and automatic water fetching device thereof Active CN215885044U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120828004.4U CN215885044U (en) 2021-04-22 2021-04-22 Belt conveyor and automatic water fetching device thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120828004.4U CN215885044U (en) 2021-04-22 2021-04-22 Belt conveyor and automatic water fetching device thereof

Publications (1)

Publication Number Publication Date
CN215885044U true CN215885044U (en) 2022-02-22

Family

ID=80347181

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120828004.4U Active CN215885044U (en) 2021-04-22 2021-04-22 Belt conveyor and automatic water fetching device thereof

Country Status (1)

Country Link
CN (1) CN215885044U (en)

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