CN207220141U - One kind is using recovered steam condensation washing offal device - Google Patents
One kind is using recovered steam condensation washing offal device Download PDFInfo
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- CN207220141U CN207220141U CN201721046373.8U CN201721046373U CN207220141U CN 207220141 U CN207220141 U CN 207220141U CN 201721046373 U CN201721046373 U CN 201721046373U CN 207220141 U CN207220141 U CN 207220141U
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- offal
- water
- valve
- cleaning unit
- steam
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Abstract
The utility model provides a kind of using recovered steam condensation washing offal device, infiltrates process for stem production line offal, solves prior art steam and water consumption is big, cleaning effect declines phenomenon, improves efficiency of energy utilization and washes the cleanliness factor of offal after stalk.Including a cleaning unit, secondary cleaning unit and transmission unit, the recovered steam condensed water that a cleaning unit receives other processes once cleans offal；Transmission unit connects with the discharge port of a cleaning unit, and the offal after a cleaning unit cleans is delivered to subsequent processing；Secondary cleaning unit is located above transmission unit, for carrying out secondary cleaning to offal, it includes angle valve, spray manifold and linear nozzle, the water inlet for spraying manifold receives the recovered steam condensed water of a upper process, angle valve is installed on spray manifold to control the break-make of current, the water outlet of spray manifold is mounted on linear nozzle, and linear nozzle sprays the section that formed water curtain covering offal passes through.
Description
Technical field
Tobacco manufacture field is the utility model is related to, it is more particularly to a kind of using recovered steam condensation washing offal device.
Background technology
Offal washes conditioning device, is the important equipment for tobacco business offal processing technology.Its effect is smoke abatement
Contained dust, impurity and other adhesions in stalk, improve the temperature and moisture content of offal, in order to realize the technique purpose, need
Will the constant technique hot water of temperature in use within the specific limits.
Regaining moisture of cabo device uses steam mode of heating more at present：1. using special steam mixing valve, hot water is produced from valve
The mixing of interior steam and cold water, is re-introduced into water tank；2. using direct-injection mode, inject steam into water tank cold water, form hot water.Cigarette
Stalk realizes cleaning, infiltration, moisture regain in water tank by hot water.
But the Shortcomings by the way of stalk is washed in steam heating：Steam heats cold water, and preheating time is grown, and the thermal efficiency is low；
Offal constantly takes away heat and moisture, need to constantly inject new steam and water, temperature fluctuation is big after moisturizing, and controlling is poor；Offal
Only by once cleaning, and the sewage of production can not be replaced in same batch, and clean-up performance is poor.
Utility model content
The utility model is provided a kind of condensed using recovered steam and washes offal device, is soaked for stem production line offal
Moisten process, to solve the phenomenon that prior art steam and water consumption be big, cleaning effect declines, improve efficiency of energy utilization and wash
The cleanliness factor of offal after stalk.
To achieve the above object, technical solutions of the utility model are：
One kind is using recovered steam condensation washing offal device, for offal production line offal infiltration process, including once
Cleaning unit, secondary cleaning unit and transmission unit, a cleaning unit receive the recovered steam condensation of other processes
Water once cleans offal；
The transmission unit connects with the discharge port of a cleaning unit, will be after cleaning unit cleaning
Offal be delivered to subsequent processing；
The secondary cleaning unit is located above the transmission unit, and for carrying out secondary cleaning to offal, it includes angle
Valve, spray manifold and linear nozzle, the water inlet of the spray manifold receives the recovered steam condensed water of other processes, described
Angle valve is installed on the spray manifold to control the break-make of current, and the water outlet of the spray manifold is mounted on the line
Property nozzle, the linear nozzle sprays formed water curtain and covers the section that the offal passes through.
Further, a cleaning unit includes water tank and pipe-line system, the pipe-line system include water injection pipe and
Adjusting part, the water injection pipe for a cleaning unit master into water route, the adjusting part is to the work in the water tank
Skill environment is adjusted；
The water injection pipe is equipped with the first pneumatic operated valve and is connected with the water tank, it is used to inject recovered steam condensed water
Water tank；
The adjusting part includes cold water pipes and jet chimney；The jet chimney be equipped with the second pneumatic operated valve and with institute
State water tank connection；The cold water pipes are equipped with the 3rd pneumatic operated valve and are connected with the water tank.
Further, the water tank bottom is equipped with drain valve.
Further, the jet chimney further includes Steam Recovery branch, and the Steam Recovery branch is equipped with drain valve,
The output terminal of the Steam Recovery branch is connected at Steam Recovery.
Further, the transmission unit includes guipure and wired belt conveyer, and the guipure is installed in the mesh-belt conveying
On machine, the linear nozzle is located above the guipure.
Further, further include electronic control unit, the electronic control unit include PLC controller and with the PLC controller
Be electrically connected the first solenoid valve, second solenoid valve, the 3rd solenoid valve, the 4th solenoid valve, pressure transmitter, temperature sensor and
Liquid level sensor；The temperature sensor and the liquid level sensor are installed in the water tank；The pressure transmitter installing
In the water injection pipe；First solenoid valve is installed in first pneumatic operated valve；The second solenoid valve is installed in described
In second pneumatic operated valve；3rd solenoid valve is installed in the 3rd pneumatic operated valve；4th solenoid valve is installed in the angle
In valve.
From the above description of the utility model, it can be seen, compared to the prior art, the utility model has the following advantages that：
First, the utility model avoid in the past by steam as main heat source heating cold water wash stalk during, preheating time length,
The thermal efficiency is low, and the big present situation of temperature fluctuation after moisturizing；The high water quality of steam condensate (SC) sensible heat is good during make use of fiber tow production
Characteristic, using steam condensate (SC) as main heat source and main suit, realize recycling for the energy, saved and used steam expense
Used with water rate, reduce the cost of processing steam condensate (SC)；Using secondary spraying mode, the cleanliness factor of offal is improved, is lifted
Processing quality.
2nd, the utility model can also be used for other production scenes using hot aqueous medium, have certain generalization.
3rd, the utility model automatically controls whole production procedure by PLC control unit, improves production oneself
Dynamicization degree, controls management accurate and easy to produce.
4th, the utility model transports offal by guipure, and the mistake of secondary spraying cleaning is carried out during offal is transported
Cheng Zhongshui is flowed out by the mesh of guipure, and draining for offal is realized in transportational process, and two production procedures are merged, and is improved
Space availability ratio, improves speed of production.
5th, linear nozzle sprays the section that formed water curtain covering offal passes through in the utility model, it is possible thereby to clearly
All offals by the water curtain are washed, the cleaning efficiency of water curtain are improved, after the principle cut using water causes secondary cleaning
Offal cleanliness factor is more preferable, improves processing quality.
Brief description of the drawings
Attached drawing described herein is used to provide a further understanding of the present invention, and forms one of the utility model
Point, the schematic description and description of the utility model is used to explain the utility model, does not form to the utility model
Improper restriction.In the accompanying drawings：
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the structure diagram of the utility model secondary cleaning unit；
Fig. 3 is the utility model pipe-line system structure diagram；
Fig. 4 is the utility model electrical control system structure schematic diagram.
Embodiment
In order to make technical problem to be solved in the utility model, technical solution and beneficial effect clearer, clear, with
Under in conjunction with the accompanying drawings and embodiments, the utility model is further elaborated.It is it should be appreciated that described herein specific real
Example is applied only to explain the utility model, is not used to limit the utility model.
Referring to figs. 1 to Fig. 4, one kind is infiltrated using recovered steam condensation washing offal device for offal production line offal
Process, carries out offal once cleaning and secondary cleaning, it includes once clear using the steam condensate (SC) recycled in other process
Unit 1, secondary cleaning unit 2 and transmission unit 3 are washed, the recovered steam that a cleaning unit 1 receives other processes is cold
Condensate once cleans offal；
Cleaning unit 1 includes water tank 4 and pipe-line system 5, and 4 bottom of water tank is equipped with drain valve 40；It is described
Pipe-line system 5 includes water injection pipe 50 and adjusting part 51, the water injection pipe 50 for a cleaning unit 1 master into water route,
The process environments in the water tank 4 are adjusted in the adjusting part 51；The water injection pipe 50 is equipped with the first pneumatic operated valve 500
And connected with the water tank 4, it is used to recovered steam condensed water injecting water tank 4；The adjusting part 51 includes cold water pipes
52 and jet chimney 53；The jet chimney 53 is equipped with the second pneumatic operated valve 530 and is connected with the water tank 4；The cold water pipe
Road 52 is equipped with the 3rd pneumatic operated valve 520 and is connected with the water tank 4.The jet chimney 53 further includes Steam Recovery branch, institute
State Steam Recovery branch and be equipped with drain valve 531, the output terminal of the Steam Recovery branch is connected at Steam Recovery.
Recovered steam condensed water its as main heat source and main suit, it is injected in water tank 4 through water injection pipe 50, and offal is in water tank
Once cleaned in 4, since offal can take away moisture and heat in cleaning process, by jet chimney 53 and cold
Waterpipe 52 coordinates the supplement as heat source and water source, and when liquid level exceedes 4 overflow position of water tank, drain valve 40, which is opened, carries out draining,
Replacement of the clear water to sewage is realized by drain valve 40 at the same time.
The transmission unit 3 connects with the discharge port of a cleaning unit 1, will be clear through a cleaning unit 1
Offal after washing is delivered to subsequent processing；The transmission unit 3 includes guipure 30 and wired belt conveyer 31, and the guipure 30 is installed
On the wired belt conveyer 31；Draining and conveying are carried out to offal by the cooperation of guipure 30 and wired belt conveyer 31.
The secondary cleaning unit 2 is positioned at the top of transmission unit 3, and for carrying out secondary cleaning to offal, it includes
Angle valve 20, spray manifold 21 and linear nozzle 22, the water inlet of the spray manifold 21 receive the recovered steam of other processes
Condensed water, the angle valve 20 are installed on the spray manifold 21 to control the break-make of current, and the spray manifold 21 goes out
The mouth of a river is mounted on the linear nozzle 22, and the linear nozzle 22 is sprayed positioned at the top of guipure 30, the linear nozzle 22
Penetrate formed water curtain and cover the section that the offal passes through.
After offal is cleaned via a cleaning unit 1, subsequent processing is delivered to via wired belt conveyer 31, in course of conveying
In, the angle valve 20 in secondary cleaning unit 2 is opened, and recovered steam condensed water enters spray manifold 21 through angle valve 20, and water is through spray
Manifold 21 divides to be sprayed for the linear nozzle 22 gone out after two-way from corresponding water route water outlet, in injection, 22 pressure at two ends of linear nozzle
Equilibrium, linear nozzle 22 injection formed fan-shaped water curtain covering offal on wired belt conveyer 31 by when section, realize pair
Secondary hot water after offal infiltration rinses, and reduces the adhesions such as colloid, improves the degree of purity of offal.
The device further includes electronic control unit 6, the electronic control unit 6 include PLC controller 60 and with the PLC controller
60 the first solenoid valves 61 being electrically connected, second solenoid valve 62, the 3rd solenoid valve 63, the 4th solenoid valve 64, pressure transmitter 65, temperature
Spend sensor 66 and liquid level sensor 67；The temperature sensor 66 and the liquid level sensor 67 are installed in the water tank 4
It is interior；The pressure transmitter 65 is installed in the water injection pipe 50；First solenoid valve 61 is installed in first pneumatic operated valve
In 500；The second solenoid valve 62 is installed in second pneumatic operated valve 530；3rd solenoid valve 63 is installed in described
In three pneumatic operated valves 520；4th solenoid valve 64 is installed in the angle valve 20.
The automated control to a cleaning process and secondary cleaning flow is realized by electronic control unit 6；Pressure transmitter
The pressure that recovered steam condensed water in 65 pairs of water injection pipes 50 produces is monitored in real time, temperature sensor 66 is gathered in water tank 4
Real time temperature, liquid level sensor 67 level condition in water tank 4 is monitored in real time, meanwhile, pressure transmitter 65, temperature
Monitor signals in real time is transmitted to PLC controller 60 by sensor 66 and liquid level sensor 67, and by PLC controller 60 to letter
Sent after number being analyzed and processed to the first solenoid valve 61, second solenoid valve 62, the 3rd solenoid valve 63 and the 4th solenoid valve 64
Control signal is sent, ensures temperature and constant liquid level in water tank 4, to realize the whole automated control for washing offal flow；
The water filling into water tank 4 in the course of work, when in the water tank 4 that temperature sensor 66 measures temperature reach design temperature and
When the liquid level that liquid level sensor 67 measures reaches setting height, the first solenoid valve 61 controls the first pneumatic operated valve 500 to close to close
Water injection pipe 50, stops injecting recovered steam condensed water into water tank 4；When offal takes away moisture and heat, water level or at a temperature of
After drop, the first solenoid valve 61 controls the first pneumatic operated valve 500 to reopen, and keeps temperature and constant level；Meanwhile in production process
In, if pressure transmitter 65 monitors that pressure is less than setting value in water main, the 4th solenoid valve 64 control angle valve 20 is closed,
Secondary cleaning unit 2 is closed, preferentially ensures that a cleaning unit 1 runs well.
In 1 course of work of cleaning unit, liquid level in the monitoring to temperature in water tank 4 and water tank 4 in order to prevent
Monitoring result is reported by mistake, for that can be counted in temperature and liquid level the two monitoring result duration PLC controllers 60
When, when the duration threshold value set in advance is exceeded, i.e., monitoring result is effective, is further sent out reply instruction；When holding
When the continuous time is less than threshold value set in advance, then judge that monitoring result is invalid, does not send next step action command, that is, maintains
Original state.
When pressure transmitter 65 monitors that pressure monitors water tank 4 less than setting pressure or temperature sensor 66 in water main
After interior temperature exceedes setting time less than design temperature, the 4th solenoid valve 64 control angle valve 20 is closed, and the first solenoid valve 61 controls
First pneumatic operated valve 500 is opened, while second solenoid valve 62 controls the second pneumatic operated valve 530 to open, and steam enters as supplemental heat source
Water tank 4；When pressure transmitter 65 monitors that pressure monitors that liquid level is low less than setting pressure and liquid level sensor 67 in water main
After preset value exceedes setting time, the first solenoid valve 61 controls the first pneumatic operated valve 500 to open, while second solenoid valve 62 controls
Second pneumatic operated valve 530 is opened, and steam enters water tank 4 as supplemental heat source, and the 3rd solenoid valve 63 controls the 3rd pneumatic operated valve 520 to beat
Open, cold water is used as make-up water source into water tank 4, and after temperature and liquid level reach setting value, the first pneumatic operated valve 500, second is pneumatic
520 Close All of valve 530 and the 3rd pneumatic operated valve, reopens angle valve 20, carries out secondary cleaning；When the second pneumatic operated valve 530 is opened
Qi Hou, drain valve 531 start, for recycling steam condensate (SC) caused by the second pneumatic operated valve 530 supplement steam.
The preferred embodiment of the utility model has shown and described in described above, as previously described, it should be understood that this practicality is new
Type is not limited to form disclosed herein, is not to be taken as the exclusion to other embodiment, and available for various other groups
Conjunction, modification and environment, and above-mentioned teaching or the technology of association area can be passed through in utility model contemplated scope described herein
Or knowledge is modified.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, then
All should be in the protection domain of the appended claims for the utility model.
Claims (6)
1. one kind infiltrates process using recovered steam condensation washing offal device for offal production line offal, it is characterised in that：
Including a cleaning unit, secondary cleaning unit and transmission unit, a cleaning unit receives the recycling of other processes
Steam condensate (SC) once cleans offal；
The transmission unit connects with the discharge port of a cleaning unit, by the cigarette after cleaning unit cleaning
Stalk is delivered to subsequent processing；
The secondary cleaning unit is located above the transmission unit, and for carrying out secondary cleaning to offal, it includes angle valve, spray
Manifold and linear nozzle are drenched, the water inlet of the spray manifold receives the recovered steam condensed water of other processes, the angle valve
To control the break-make of current on the spray manifold, the water outlet of the spray manifold is mounted on the linear spray
Mouth, the linear nozzle spray formed water curtain and cover the section that the offal passes through.
It is 2. as claimed in claim 1 a kind of using recovered steam condensation washing offal device, it is characterised in that：It is described once clear
Washing unit includes water tank and pipe-line system, and the pipe-line system includes water injection pipe and adjusting part, and the water injection pipe is described one
The master of secondary cleaning unit is adjusted the process environments in the water tank into water route, the adjusting part；
The water injection pipe is equipped with the first pneumatic operated valve and is connected with the water tank, it is used to recovered steam condensed water injecting water
Case；
The adjusting part includes cold water pipes and jet chimney；The jet chimney be equipped with the second pneumatic operated valve and with the water
Case connects；The cold water pipes are equipped with the 3rd pneumatic operated valve and are connected with the water tank.
It is 3. as claimed in claim 2 a kind of using recovered steam condensation washing offal device, it is characterised in that：The water tank bottom
Portion is equipped with drain valve.
It is 4. as claimed in claim 3 a kind of using recovered steam condensation washing offal device, it is characterised in that：The steam pipe
Road further includes Steam Recovery branch, and the Steam Recovery branch is equipped with drain valve, and the output terminal of the Steam Recovery branch connects
It is connected at Steam Recovery.
It is 5. as claimed in claim 4 a kind of using recovered steam condensation washing offal device, it is characterised in that：The transmission is single
Member includes guipure and wired belt conveyer, and the guipure is installed on the wired belt conveyer, and the linear nozzle is located at the net
Band top.
It is 6. as claimed in claim 5 a kind of using recovered steam condensation washing offal device, it is characterised in that：Further include automatically controlled
Unit, the electronic control unit include PLC controller and the first solenoid valve, the second electromagnetism that are electrically connected with the PLC controller
Valve, the 3rd solenoid valve, the 4th solenoid valve, pressure transmitter, temperature sensor and liquid level sensor；The temperature sensor and
The liquid level sensor is installed in the water tank；The pressure transmitter is installed in the water injection pipe；First electromagnetism
Valve is installed in first pneumatic operated valve；The second solenoid valve is installed in second pneumatic operated valve；3rd solenoid valve
It is installed in the 3rd pneumatic operated valve；4th solenoid valve is installed in the angle valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721046373.8U CN207220141U (en) | 2017-08-21 | 2017-08-21 | One kind is using recovered steam condensation washing offal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721046373.8U CN207220141U (en) | 2017-08-21 | 2017-08-21 | One kind is using recovered steam condensation washing offal device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207220141U true CN207220141U (en) | 2018-04-13 |
Family
ID=61858420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721046373.8U Expired - Fee Related CN207220141U (en) | 2017-08-21 | 2017-08-21 | One kind is using recovered steam condensation washing offal device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207220141U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851164A (en) * | 2018-07-11 | 2018-11-23 | 河南中烟工业有限责任公司 | A kind of offal dipping conditioning device |
| CN110881680A (en) * | 2019-11-15 | 2020-03-17 | 河南中烟工业有限责任公司 | Stalk soaking machine water for production economizer |
| CN114289372A (en) * | 2021-12-20 | 2022-04-08 | 伟创力电子技术(苏州)有限公司 | Device for switching pipelines of water washing machine |
-
2017
- 2017-08-21 CN CN201721046373.8U patent/CN207220141U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851164A (en) * | 2018-07-11 | 2018-11-23 | 河南中烟工业有限责任公司 | A kind of offal dipping conditioning device |
| CN108851164B (en) * | 2018-07-11 | 2021-10-22 | 河南中烟工业有限责任公司 | Tobacco stalk impregnation and moisture regaining device |
| CN110881680A (en) * | 2019-11-15 | 2020-03-17 | 河南中烟工业有限责任公司 | Stalk soaking machine water for production economizer |
| CN114289372A (en) * | 2021-12-20 | 2022-04-08 | 伟创力电子技术(苏州)有限公司 | Device for switching pipelines of water washing machine |
| CN114289372B (en) * | 2021-12-20 | 2024-04-23 | 伟创力电子技术(苏州)有限公司 | Device for switching pipeline of washing machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180413 Termination date: 20200821 |
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| CF01 | Termination of patent right due to non-payment of annual fee |