CN205461541U - Automatic mist spray dust removal heat sink of intelligence - Google Patents
Automatic mist spray dust removal heat sink of intelligence Download PDFInfo
- Publication number
- CN205461541U CN205461541U CN201620044422.3U CN201620044422U CN205461541U CN 205461541 U CN205461541 U CN 205461541U CN 201620044422 U CN201620044422 U CN 201620044422U CN 205461541 U CN205461541 U CN 205461541U
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- valve
- pipeline
- heat sink
- electromagnet cut
- cistern
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Abstract
The utility model provides an automatic mist spray dust removal heat sink of intelligence, including water source (1), cistern (5), field control system and hydraulic system, still be equipped with signal acquisition system, remote data real -time monitoring system, they link to each other with field control system and hydraulic system through the data line. The utility model discloses an intelligent control of mist spray dust removal cooling process, running state and remote control that can audio -visual this device of demonstration have effectually reduced water and electricity consumption, reduce intensity of labour, have practiced thrift the cost.
Description
Technical field
This utility model relates to a kind of intelligence auto spraying dedusting heat sink.
Background technology
When operations such as environment-friendly type mixing plant stock ground, mine, chemical plant, cement plant, coal yards, a large amount of powder of continuously kicking up
Dirt is to bleeding around, as do not controlled in time, when exceeding the workshop dust standard tens the most even hundred times of national regulation,
Not only the physical and mental health to operator causes serious harm, also greatly increases prune job difficulty, and interference scene is made
Industry, pollution environment, reduction service life of equipment etc..Use the mode of spray for dust suppression, by the absorbability that water fog particle is powerful
Rapid adsorption dust, forms quick depositing dust, prevents dust from spreading, and ensures on-the-spot good working environment.
In summer, plant typically requires in the face of Railway Project: temperature is too high causes poultry quality to decline；Plant's abnormal flavour is obvious
Strengthen；Bacterial reproduction speed increases, and poultry are the most infected.The mode of onsite application mist cooling just can easily solve, by spray
The heat absorption of fog atomization and vaporization can be lowered the temperature rapidly, and for the semi open model place of plant, uses mist cooling mode ratio to use
Air conditioning system cooling is more efficient, and cost is lower.Meanwhile, use water atomization spray pattern, can effectively suppress the volatilization of abnormal flavour, waft
Dissipate, solve an abnormal flavour difficult problem for plant.Finally, water and liquid medicine are in harmonious proportion by a certain percentage, use spray cooling system to spray
Spilling, tiny droplet can fly away tiny corner effectively, is finally reached and kills the purpose of antibacterial in corner.
During the broiling summer, spray cooling system is large space, being applied to for market new lover of overall situation.Present stage, in state
Spray cooling system equipment can be seen in interior part railway station, residential communities, tourist attractions.When the particle water of atomization is at environment
In when being changed into gaseous state by liquid, will take away substantial amounts of heat in air, thus play purification air, dedusting, lower the temperature, protect
Wet, prevent the effect of heatstroke.
Spray for dust suppression (cooling) device used on the market at present all uses hand control, and its problem is: can not supervise the most in real time
Survey and control on-the-spot situation and equipment, after site environment need to being judged by operator, the manual startup selecting device or
Stop.In occasions such as such as cement plants, owing to excessive atomization can cause the humidity of product to increase, product quality is caused to be deteriorated,
And electric resources of wasting water, needs field personnel that spray dust remover is carried out start stop operation frequently, this necessarily increases existing
The workload of field staff, easily produces fatigue, waste of manpower resource.
Summary of the invention
The purpose of this utility model is: for the shortcoming solving existing spray for dust suppression (cooling) equipment, it is provided that a kind of intelligence is automatically
Spray for dust suppression heat sink, this device can realize remote real time monitoring and control so that whole dedusting (cooling) process realizes
Intelligent automation, while ensureing on-the-spot dedusting (cooling) effect, farthest reduces hydroelectric resources consumption and manpower money
Source is wasted, and reduces the cost of user.
This utility model solve its technical problem be the technical scheme is that include water source, cistern, field control system and
Hydraulic system；Being additionally provided with signal acquiring system, teledata real-time inspection and control system, they pass through data wire and field control
System is connected with hydraulic system.
Described signal acquiring system, mainly by being contained in monitored on-the-spot sensor of dust concentration, is contained in main pipeline and branch pipe(tube)
The pressure transducer of junction, and the liquidometer composition being contained in cistern.
Described sensor of dust concentration, can be replaced by temperature sensor.
Described teledata real-time inspection and control system, mainly by the host computer being connected with serial port communication data line, Tomcat i.e.
JSP engine and Web server, LAN and mobile terminal composition；Host computer passes through serial port communication data line to field control system
Single Chip Microcomputer (SCM) system in system carries out data communication and control, and this host computer is equipped with for the storage of collection in worksite data and real-time calling
The local odbc data source checked and Access data base；Tomcat provides real-time monitoring information by LAN to mobile terminal,
Or transmitted control information by mobile terminal to host computer.
Described field control system, is mainly made up of Single Chip Microcomputer (SCM) system, the host computer being connected with data wire, wherein single-chip microcomputer system
System is made up of the modulate circuit being connected with the signal of telecommunication, Acquisition Circuit and display circuit；Host computer uses industrial control computer.
Described hydraulic system, mainly by the first electromagnet cut off valve connected with pipeline, high-pressure plunger pump, the second electromagnet cut off valve,
3rd electromagnet cut off valve, check valve, overflow valve, shower nozzle form；Described first electromagnet cut off valve is arranged on connection water source and water-retention
On the pipeline in pond；Being provided with liquidometer and filter in cistern, the signal receiving end of liquidometer immerses cistern, liquidometer
Signal output part is connected with the Single Chip Microcomputer (SCM) system in field control system, and filter is by the input phase of pipeline with high-pressure plunger pump
Even；High-pressure plunger delivery side of pump is connected through check valve and a pipeline by pipeline, and this pipeline is provided with 3 branch pipe(tube)s；3
Article branch pipe(tube) is connected with overflow valve, the second electromagnet cut off valve and the 3rd electromagnet cut off valve the most respectively, wherein overflow valve
Being connected with cistern by pipeline with the 3rd electromagnet cut off valve, the 3rd electromagnet cut off valve is connected with another article of pipeline；Described another
Pipeline is provided with a plurality of arm, and every arm is equipped with shower nozzle.
Described high-pressure plunger pump, it uses pressure to be 10MPa-30MPa.
The second described electromagnet cut off valve and the 3rd electromagnet cut off valve, all by cable be used for controlling high-pressure plunger pump, the first electricity
The relay of magnetic stop valve action is connected, and this relay is connected with the Single Chip Microcomputer (SCM) system in field control system by audion.
Described Single Chip Microcomputer (SCM) system, can be replaced by PLC programmable logic controller (PLC).
This utility model compared with prior art, has following main advantage and a beneficial effect:
1. owing to have employed dust sensor (temperature sensor), pressure transducer, liquidometer, single-chip microcomputer and host computer etc., real
The automatization of spray for dust suppression (cooling) process, and the display directly perceived to intelligence auto spraying dedusting heat sink running status are showed；
2. owing to using local odbc data source and Access data base, Tomcat (JSP engine and Web server), local
Net and mobile terminal, it is achieved that remote real time monitoring and control.Single Chip Microcomputer (SCM) system by field signal acquisition and analyzes and processes in time,
Thus realize the Automatic Control of whole dedusting (cooling) process；It addition, host computer or mobile terminal can conveniently set up
The operational factor of intelligence auto spraying dedusting heat sink, and the running status of real time monitoring apparatus.
3. stop valve is arranged on the middle of high-pressure plunger pump and humidifier, for controlling work or the stopping of humidifier；
Overflow valve is arranged on high-pressure plunger pump road on, for control atomization pressure, unnecessary pressure can be laid down in time, make
Unnecessary water is back to cistern.So can effectively reduce the consumption of water power, reduce labor intensity, reduce human resources's wave
Take, save entreprise cost.
The most practical: have make scape, lower the temperature, humidify, the purposes such as sterilization, achieve many things at one stroke, use economy, apparatus cost low,
Operation expense is low, economical and practical, can realize nobody and automatically control and remote real time monitoring control.
Accompanying drawing explanation
Fig. 1 is structure of the present utility model and controls schematic diagram.
In figure: 1. water source, 2. pipeline, 3. electromagnet cut off valve, 4. liquidometer, 5. cistern, 6. filter, 7. high-pressure plunger
Pump, 8. check valve, 9. overflow valve, 10. electromagnet cut off valve, 11. electromagnet cut off valve, 12. relays, 13. Single Chip Microcomputer (SCM) system,
14. mobile terminals, 15. LANs, 16.Tomcat (JSP engine and Web server), 17. local odbc data source and Access
Data base, 18. host computers, 19. pressure transducers, 20. sensor of dust concentration (temperature sensor), 21. pipelines, 22. sprays
Head, 23. pipelines, 24. arms, 25. pipelines.
Detailed description of the invention
The intelligent auto spraying dedusting heat sink that this utility model provides, is that one can be to on-the-spot dust concentration, scene temperature
Monitor in real time, automatically carry out dedusting cooling according to on-the-spot dust concentration, scene temperature, and by related data transmission to mobile
Terminal carries out remote real time monitoring and control.
Below in conjunction with embodiment and accompanying drawing, this utility model is further illustrated, but do not limit this utility model.
The intelligent auto spraying dedusting heat sink (being called for short this device) that this utility model provides, as it is shown in figure 1, this device includes
Water source 1, cistern 5, field control system, signal acquiring system, teledata real-time inspection and control system and hydraulic system.
Described field control system, mainly by the Single Chip Microcomputer (SCM) system 13 being connected with data wire, host computer 18 and support circuit group
Become, wherein: Single Chip Microcomputer (SCM) system 13 is made up of modulate circuit, Acquisition Circuit and display circuit.Host computer 18 uses Industry Control
Computer.Support circuit is made up of cable and the supply lines of sensor of dust concentration (temperature sensor) 20.
Described signal acquiring system, mainly by being contained in monitored on-the-spot sensor of dust concentration 20, is contained in main pipeline and arm
The pressure transducer 19 of junction, road, and the liquidometer 4 being contained in cistern forms.Sensor of dust concentration 20 is used for supervising
Surveying the dedusting to scene of this device, it can be replaced temperature sensor, for monitoring this device to on-the-spot cooling.
Described teledata real-time inspection and control system, mainly by the host computer 18 being connected with serial port communication data line, Tomcat (JSP
Engine and Web server) 16, LAN 15 and mobile terminal 14 form, wherein: host computer 18 passes through serial port communication data
Line carries out data communication and control to Single Chip Microcomputer (SCM) system 13；Host computer 18 is built with local odbc data source and Access data
Storehouse 17, storage and real-time calling for collection in worksite data are checked；Tomcat (JSP engine and Web server) 16 passes through
LAN 15 provides real-time monitoring information to mobile terminal 14, it is possible to transmitted control information by mobile terminal 14 to host computer 18.
Described hydraulic system, mainly by the electromagnet cut off valve 3 connected with pipeline, high-pressure plunger pump 7, electromagnet cut off valve 10,
Electromagnet cut off valve 11, check valve 8, overflow valve 9, shower nozzle 22 form, wherein: connecting water source 1 and the pipeline of cistern 5
Electromagnet cut off valve 3 is set on 2, for opening and closing pipeline 2 with the water level in control cistern in position.Cistern 5 is arranged
Having liquidometer 4 and filter 6, the signal receiving end of liquidometer 4 immerses cistern 5, the signal output part of liquidometer 4 and monolithic
Machine system 13 connects；Filter 6 is connected with the input of high-pressure plunger pump 7 by pipeline.The outfan of high-pressure plunger pump 7 leads to
Piping is connected with pipeline 23 through check valve 8.Being provided with 3 branch pipe(tube)s on pipeline 23,3 branch pipe(tube)s depend on from left to right
Secondary being connected with overflow valve 9, electromagnet cut off valve 10 and electromagnet cut off valve 11 respectively, wherein overflow valve 9 and electromagnet cut off valve 11 lead to
Piping 25 connects with cistern 5, and electromagnet cut off valve 11 is connected with pipeline 21.Described pipeline 21 is provided with multiple arm 24,
Each arm 24 connects shower nozzle 22, and the number of arm 24 and the number of arm upper nozzle 22 can be according to the realities of erecting bed
Border demand determines.
Described high-pressure plunger pump 7 is arranged at cistern 5, after the pressure that water is forced into setting, sends into hydraulic system
In pipeline.The use pressure of high-pressure plunger pump 7 typically should be between 10MPa 30MPa.
Described electromagnet cut off valve 10 and electromagnet cut off valve 11, be all connected with relay 12 by cable.
Described relay 12 is connected with Single Chip Microcomputer (SCM) system 13 by audion, and this Control high-pressure plunger pump 7, electromagnetism cut
The only action of valve 3.
Described Single Chip Microcomputer (SCM) system 13 respectively with pressure transducer 19, sensor of dust concentration (temperature sensor) 20 and host computer
18 connect.Single Chip Microcomputer (SCM) system 13 can be replaced PLC programmable logic controller (PLC), can select flexibly according to controlling requirement.
Described host computer 18 can accept the real time data of Single Chip Microcomputer (SCM) system 13, and send instructions to Single Chip Microcomputer (SCM) system 13 and control this reality
By the running status of new device；Also data can be transferred to mobile terminal 14 realize far by server 16 and LAN 15
Journey is monitored in real time and controls.
The above-mentioned intelligence auto spraying dedusting heat sink that this utility model provides, its work process is as follows:
After this device brings into operation, first detected the water level information of cistern 5 by liquidometer 4, and water level signal is delivered to monolithic
Machine system 13, if the water level of cistern 5 is too low, Single Chip Microcomputer (SCM) system 13 drives electromagnet cut off valve 3 to open, in cistern 5
Water filling.After water is full, liquidometer 4 sends signal to Single Chip Microcomputer (SCM) system 13, and electromagnet cut off valve 3 is closed, and the injecting process terminates.
This device is constantly in running status at run duration, high-pressure plunger pump 7, when sensor of dust concentration (temperature sensor)
When 20 dust concentrations collected (scene temperature) are normal, Single Chip Microcomputer (SCM) system 13 drives electromagnet cut off valve 10 to open, and electromagnetism cuts
Only valve 11 cuts out, and current, after filter 6, enter pipeline by high-pressure plunger pump 7, through check valve 8, pass through electromagnetism
It is back at cistern 5 after stop valve 10 and overflow valve 9.
The dust concentration (temperature) collected when dust sensor (temperature sensor) 20 exceedes the concentration value (temperature value) of setting
Time, Single Chip Microcomputer (SCM) system 13 drives electromagnet cut off valve 10 to close, and electromagnet cut off valve 11 is opened, and current are after filter 7, logical
Cross high-pressure plunger pump 7 and enter pipeline, through check valve 9 and electromagnet cut off valve 11, after shunting, enter each branch, current
Spray after atomization under the effect of shower nozzle 22, carry out the dedusting (cooling) at scene.
Under the effect of filter 6, can effectively filter the impurity in water, it is to avoid pipeline blockage, therefore can fit widely
Should various water sources.Pressure transducer 19 is installed for the hydraulic signal gathering in pipeline, transmits signals to control system, by
Single Chip Microcomputer (SCM) system 13 drives corresponding executive component to work, and the device caused by overvoltage can be avoided to damage.Owing to being provided with overflow valve
9, by regulation relief valve 9, unnecessary water overflow can be made to be back to cistern, lay down partial pressure, thus adjust high-pressure plunger
The pressure in pump 7 exit again, it is ensured that this device is stable operation in the pressure limit of safety.
In the running of this device, current can be sprayed onto scene with vaporific granule (3-7um) by device, carry out dedusting (fall
Temperature).The all of running status of this utility model and parameter all real-time showing can facilitate on-the-spot people on host computer 18
Member inquires about at any time, and host computer 18 can be by field data by local odbc data source and Access data base 17, Tomcat
(JSP engine and Web server) 16, Tomcat (JSP engine and Web server), LAN 15 transmit to mobile terminal
(mobile phone, notebook, panel computers etc.) 14, have been achieved in that on-the-spot remote real time monitoring and control.Meanwhile, work
Personnel can also arrange the every of intelligence auto spraying dedusting heat sink the most in real time by host computer 18 and mobile terminal 14
Parameter.
Claims (9)
1. intelligence auto spraying dedusting heat sink, including water source (1), cistern (5), field control system and hydraulic system, it is characterized in that being provided with signal acquiring system, teledata real-time inspection and control system, they are connected with field control system and hydraulic system by data wire.
Intelligence auto spraying dedusting heat sink the most according to claim 1, it is characterized in that described signal acquiring system, mainly by being contained in monitored on-the-spot sensor of dust concentration (20), it is contained in the pressure transducer (19) of main pipeline and branch pipe(tube) junction, and liquidometer (4) composition being contained in cistern.
Intelligence auto spraying dedusting heat sink the most according to claim 2, it is characterised in that described sensor of dust concentration (20), is replaced by temperature sensor.
Intelligence auto spraying dedusting heat sink the most according to claim 1, it is characterized in that described teledata real-time inspection and control system, be mainly made up of host computer (18), Tomcat i.e. JSP engine and Web server (16), LAN (15) and the mobile terminal (14) being connected with serial port communication data line；Host computer (18) carries out data communication and control to the Single Chip Microcomputer (SCM) system (13) in field control system by serial port communication data line, local odbc data source that this host computer is checked equipped with storage and the real-time calling for collection in worksite data and Access data base (17)；Tomcat provides real-time monitoring information by LAN (15) to mobile terminal (14), or is transmitted control information by mobile terminal (14) to host computer (18).
Intelligence auto spraying dedusting heat sink the most according to claim 1, it is characterized in that described field control system, mainly being made up of the Single Chip Microcomputer (SCM) system (13) being connected with data wire, host computer (18), wherein Single Chip Microcomputer (SCM) system (13) is made up of the modulate circuit being connected with the signal of telecommunication, Acquisition Circuit and display circuit；Host computer (18) uses industrial control computer.
Intelligence auto spraying dedusting heat sink the most according to claim 1, it is characterized in that described hydraulic system, be mainly made up of the first electromagnet cut off valve (3) connected with pipeline, high-pressure plunger pump (7), the second electromagnet cut off valve (10), the 3rd electromagnet cut off valve (11), check valve (8), overflow valve (9), shower nozzle (22)；Described first electromagnet cut off valve (3) is arranged on the pipeline connecting water source (1) and cistern (5)；Cistern (5) is provided with liquidometer (4) and filter (6), the signal receiving end of liquidometer (4) immerses cistern (5), the signal output part of liquidometer (4) is connected with the Single Chip Microcomputer (SCM) system (13) in field control system, and filter (6) is connected with the input of high-pressure plunger pump (7) by pipeline；The outfan of high-pressure plunger pump (7) is connected with a pipeline (23) through check valve (8) by pipeline；Pipeline (23) is provided with 3 branch pipe(tube)s, article 3, branch pipe(tube) is connected with overflow valve (9), the second electromagnet cut off valve (10) and the 3rd electromagnet cut off valve (11) the most respectively, wherein overflow valve (9) is connected with cistern (5) by pipeline with the 3rd electromagnet cut off valve (11), and the 3rd electromagnet cut off valve (11) is connected with another article of pipeline (21)；Described another pipeline (21) is provided with a plurality of arm, and every arm is equipped with shower nozzle (22).
Intelligence auto spraying dedusting heat sink the most according to claim 6, it is characterised in that described high-pressure plunger pump (7), it uses pressure to be 10MPa-30MPa.
Intelligence auto spraying dedusting heat sink the most according to claim 6, it is characterized in that described the second electromagnet cut off valve (10) and the 3rd electromagnet cut off valve (11), all by cable be used for controlling high-pressure plunger pump (7), the relay (12) of the first electromagnet cut off valve (3) action is connected, this relay (12) is connected with the Single Chip Microcomputer (SCM) system (13) in field control system by audion.
Intelligence auto spraying dedusting heat sink the most according to claim 8, it is characterised in that described Single Chip Microcomputer (SCM) system (13), is replaced by PLC programmable logic controller (PLC).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620044422.3U CN205461541U (en) | 2016-01-18 | 2016-01-18 | Automatic mist spray dust removal heat sink of intelligence |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620044422.3U CN205461541U (en) | 2016-01-18 | 2016-01-18 | Automatic mist spray dust removal heat sink of intelligence |
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| Publication Number | Publication Date |
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| CN205461541U true CN205461541U (en) | 2016-08-17 |
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ID=56669863
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620044422.3U Expired - Fee Related CN205461541U (en) | 2016-01-18 | 2016-01-18 | Automatic mist spray dust removal heat sink of intelligence |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362518A (en) * | 2016-08-31 | 2017-02-01 | 无锡锡南铸造机械股份有限公司 | Shakeout, spraying and dustfall device and method |
| CN107239090A (en) * | 2017-08-10 | 2017-10-10 | 连云港美步家居有限公司 | Cool cleaner and system |
| CN107755124A (en) * | 2017-10-10 | 2018-03-06 | 鼎纳科技有限公司 | A kind of spraying system and its implementation |
| CN108479248A (en) * | 2018-05-29 | 2018-09-04 | 上海凡贝机械有限公司 | A kind of outdoor dust suppression system |
-
2016
- 2016-01-18 CN CN201620044422.3U patent/CN205461541U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362518A (en) * | 2016-08-31 | 2017-02-01 | 无锡锡南铸造机械股份有限公司 | Shakeout, spraying and dustfall device and method |
| CN107239090A (en) * | 2017-08-10 | 2017-10-10 | 连云港美步家居有限公司 | Cool cleaner and system |
| CN107755124A (en) * | 2017-10-10 | 2018-03-06 | 鼎纳科技有限公司 | A kind of spraying system and its implementation |
| CN107755124B (en) * | 2017-10-10 | 2019-09-20 | 鼎纳科技有限公司 | A kind of spraying system and its implementation |
| CN108479248A (en) * | 2018-05-29 | 2018-09-04 | 上海凡贝机械有限公司 | A kind of outdoor dust suppression system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 Termination date: 20170118 |
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| CF01 | Termination of patent right due to non-payment of annual fee |