CN215846286U - Vehicle frame type high-frequency automatic welding equipment - Google Patents
Vehicle frame type high-frequency automatic welding equipment Download PDFInfo
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- CN215846286U CN215846286U CN202122310034.9U CN202122310034U CN215846286U CN 215846286 U CN215846286 U CN 215846286U CN 202122310034 U CN202122310034 U CN 202122310034U CN 215846286 U CN215846286 U CN 215846286U
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Abstract
The utility model discloses a frame type high-frequency automatic welding device which comprises a machine base, wherein a first mounting plate is arranged on the machine base, at least one group of accessory positioning mechanisms for positioning accessories are arranged on the first mounting plate, a metal pipe positioning mechanism is correspondingly arranged on one side of each accessory positioning mechanism, and a left-right shifting welding mechanism for welding the accessories to the metal pipes is arranged above each accessory positioning mechanism. According to the frame type high-frequency automatic welding equipment, the metal pipe and the corresponding accessories are placed at the feeding position in a manual feeding mode, the automatic positioning mechanism of the welding equipment respectively positions the product and the accessories, the accessories and the metal pipe are heated to a certain temperature by the high-frequency induction coil, the automatic welding function of the metal pipe and the corresponding accessories is realized, and finally, the material collection is completed manually.
Description
Technical Field
The utility model relates to the field of welding equipment, in particular to frame type high-frequency automatic welding equipment.
Background
Original welding equipment passes through artifical material loading's mode, place the tubular metal resonator in the material loading position rather than corresponding accessory, the manual work is fixed a position product and accessory respectively, recycle welding spare and heat accessory and tubular metal resonator to the uniform temperature, realize the welding function of tubular metal resonator and corresponding accessory, lead to labourer intensity of work to increase, can't fix a position product and accessory automatic, make the worker need oneself go the location, the dangerous increase of worker's suction waste gas, and the yield of product can't be guaranteed moreover.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a frame type high-frequency automatic welding device, which aims to solve the problems of high working intensity of workers, severe working environment and low yield of products.
In order to achieve the purpose, the utility model provides a frame type high-frequency automatic welding device which comprises a machine base, wherein a first mounting plate is arranged on the machine base, at least one group of accessory positioning mechanisms for positioning accessories are arranged on the first mounting plate, a metal pipe positioning mechanism is correspondingly arranged on one side of each accessory positioning mechanism, and a left-right transfer welding mechanism for welding the accessories to the metal pipes is arranged above each accessory positioning mechanism.
Preferably, the frame type high-frequency automatic welding equipment further comprises a hood shell arranged above the base in a covering mode and an accessory magazine arranged on the base, and a man-machine operation interface convenient for an operator to operate and a three-color lamp convenient for distinguishing equipment faults are arranged on the hood shell.
Preferably, the accessory positioning mechanism comprises a second mounting plate arranged on the first mounting plate and an accessory positioning assembly arranged on the second mounting plate and capable of moving, and a first sliding rail is arranged on the second mounting plate.
Preferably, the accessory positioning component comprises an accessory positioning part arranged on the second mounting plate and a first cylinder arranged on the accessory positioning part and used for controlling the opening and closing of the accessory positioning part, and a first sliding block arranged corresponding to the first sliding rail is arranged on the accessory positioning part.
Preferably, the metal pipe positioning mechanism comprises a movable metal pipe positioning assembly arranged on one side of the second mounting plate and a fixed metal pipe positioning assembly arranged on the other side of the second mounting plate.
Preferably, the left-right transfer welding mechanism includes a left-right transfer provided on the first mounting plate
Preferably, the left and right transfer assembly comprises a left and right linear guide rail arranged on the first mounting plate and a second slider arranged on the left and right linear guide rail.
Preferably, the welding lifting module comprises an upper linear guide rail and a lower linear guide rail which are arranged on the left-right transfer assembly, a lifting cylinder which is arranged on the left-right transfer assembly and a high-frequency welding assembly which is arranged on the upper linear guide rail and the lower linear guide rail.
Preferably, the upper linear guide rail and the lower linear guide rail are provided with a front linear guide rail and a rear linear guide rail, and the front linear guide rail and the rear linear guide rail are fixedly connected with the high-frequency welding assembly.
Preferably, the high-frequency welding equipment comprises a pressure bar guide assembly arranged on the front and rear linear guide rails, a lower pressure bar arranged on the pressure bar guide assembly, and a high-frequency induction coil arranged on the lower pressure bar.
The technical scheme of the utility model has the beneficial effects that: according to the frame type high-frequency automatic welding equipment, the metal pipe and the corresponding accessories are placed at the feeding position in a manual feeding mode, the automatic positioning mechanism of the welding equipment respectively positions the product and the accessories, the accessories and the metal pipe are heated to a certain temperature by the high-frequency induction coil, the automatic welding function of the metal pipe and the corresponding accessories is realized, and finally the material receiving is completed manually.
Drawings
FIG. 1 is a schematic view of a frame type high frequency automatic welding apparatus according to the present invention;
FIG. 2 is a schematic view of the overall structure of the carriage type high-frequency automatic welding device according to the present invention;
FIG. 3 is a schematic structural diagram of a positioning mechanism of the carriage type high-frequency automatic welding device according to the present invention;
fig. 4 is a schematic structural diagram of a lifting module of the carriage type high-frequency automatic welding equipment according to the present invention.
Detailed Description
In the following, the embodiments of the present invention will be described in detail with reference to the drawings in the following, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the present invention.
The utility model provides a frame type high-frequency automatic welding device, which comprises a machine base 1, wherein a first mounting plate 11 is arranged on the machine base 1, at least one group of accessory positioning mechanisms 12 for positioning accessories are arranged on the first mounting plate 11, a metal pipe positioning mechanism 13 is correspondingly arranged on one side of each accessory positioning mechanism 12, and a left-right transfer welding mechanism 14 for welding the accessories to the metal pipes is arranged above each accessory positioning mechanism 12, and the reference of the drawings shows that the frame type high-frequency automatic welding device is shown in the figures 1 and 2.
According to the frame type high-frequency automatic welding equipment, the metal pipe and the corresponding accessories are placed at the feeding position in a manual feeding mode, the automatic positioning mechanism of the welding equipment respectively positions the product and the accessories, the accessories and the metal pipe are heated to a certain temperature by the high-frequency induction coil 153, the automatic welding function of the metal pipe and the corresponding accessories is realized, and finally, the material receiving is finished manually.
Wherein, the frame type high frequency automatic welding device comprises a machine base 1, a first mounting plate 11 is arranged on the machine base 1, the first mounting plate 11 is used for facilitating the installation of a required welding mechanism, an accessory positioning mechanism 12 and a metal pipe positioning mechanism 13 are arranged on the first mounting plate 11, wherein the accessory positioning mechanism 12 and the metal pipe positioning mechanism 13 can be arranged into at least one group, and the specific design is that several groups are determined according to the actual process requirements, the accessory positioning mechanism 12 and the metal pipe positioning mechanism 13 are correspondingly arranged, a left-right transfer welding mechanism 14 is arranged above the accessory positioning mechanism 12 and the metal pipe positioning mechanism 13, the left and right transfer welding mechanisms 14 are used for welding accessories to be welded to the metal pipe, the left and right transfer welding mechanisms 14 can move in a three-axis mode, accurate positioning is facilitated, manual operation is reduced, and welding yield is improved.
In a preferred embodiment, referring to fig. 1 and 2, the carriage type high frequency automatic welding device further comprises a machine housing 2 covering the machine base 1 and a component magazine 3 arranged on the machine base 1, wherein the machine housing 2 is provided with a human-machine operation interface 21 convenient for an operator to operate and a tri-color lamp 22 convenient for distinguishing the device failure. In this embodiment, preferably, the frame type high-frequency automatic welding device further includes a machine cover housing 2 and an accessory magazine 3, wherein the machine cover housing 2 is covered above the machine base 1, the accessory magazine 3 is disposed on the machine base 1, the machine cover housing 2 is provided with a human-machine interface 21 and a tri-color lamp 22, the human-machine interface 21 is used for facilitating the operation of an operator, the tri-color lamp 22 is used for facilitating the operator to know the operation state of the device in time, and the specific types of the human-machine interface 21 and the tri-color lamp 22 are determined according to actual process requirements and are not limited herein.
In a preferred embodiment, referring to fig. 1 and 3, the accessory positioning mechanism 12 of the present invention includes a second mounting plate 121 disposed on the first mounting plate 11, and an accessory positioning assembly 124 movably disposed on the second mounting plate 121, wherein the second mounting plate 121 is provided with a first slide rail. In this embodiment, the accessory positioning mechanism 12 preferably includes a second mounting plate 121 and a movable accessory positioning component 124, wherein the second mounting plate 121 is disposed on the first mounting plate 11, the second mounting plate 121 mainly functions to facilitate the installation of the accessory positioning component 124 on the base 1, in addition, a first slide rail is further disposed on the second mounting plate 121, a slide block is disposed on the accessory positioning component 124, so that the movable accessory positioning component 124 can move, and the specific types of the second mounting plate 121 and the accessory positioning component 124 are not limited herein and should be determined according to actual process requirements.
In a preferred embodiment, referring to fig. 1 and fig. 3, the accessory positioning assembly 124 provided by the present invention includes an accessory positioning element 125 disposed on the second mounting plate 121, and a first cylinder 126 disposed on the accessory positioning element 125 and used for controlling the opening and closing of the accessory positioning element 125, wherein a first sliding block disposed corresponding to the first sliding rail is disposed on the accessory positioning element 125. In this embodiment, the accessory positioning assembly 124 preferably includes an accessory positioning member 125 and a first cylinder 126, wherein the accessory positioning member 125 is disposed on the second mounting plate 121, and the accessory positioning member 125 mainly functions to assist in positioning the accessory, the first cylinder 126 is disposed on the accessory positioning member 125 and is used for providing power to the accessory positioning member 125, and a first sliding block is disposed on the accessory positioning member 125, and corresponds to the first sliding rail, but the specific types of the first cylinder 126 and the first sliding block should be determined according to actual process requirements and are not limited herein.
In a preferred embodiment, referring to fig. 1 and 3, the metal pipe positioning mechanism 13 of the present invention comprises a movable metal pipe positioning assembly 131 disposed on one side of the second mounting plate 121 and a fixed metal pipe positioning assembly 132 disposed on the other side of the second mounting plate 121. In this embodiment, the metal pipe positioning mechanism 13 preferably includes a movable metal pipe positioning component 131 and a fixed metal pipe positioning component 132, wherein the movable metal pipe positioning component 131 is disposed on one side of the second mounting plate 121, the movable metal pipe positioning component 131 is used for adjusting the position of the movable metal pipe positioning component 131 according to the length of the metal pipe, so as to adapt to the movable metal pipe positioning component 131 with different specifications, the fixed metal pipe positioning component 132 is disposed on the other side of the second mounting plate 121, and the fixed metal pipe positioning component 132 is used for fixing the metal pipe, and the specific types of the movable metal pipe positioning component 131 and the fixed metal pipe positioning component 132 should be determined according to actual process requirements, which is not limited herein.
In a preferred embodiment, referring to fig. 1 and 4, the left and right transfer welding mechanism 14 of the present invention includes a left and right transfer assembly 141 disposed on the first mounting plate 11 and a welding lifting module 142 disposed on the left and right transfer assembly 141. In this embodiment, the left and right transfer welding mechanism 14 preferably includes a left and right transfer unit 141 and a welding lifting module 142, the left and right transfer unit 141 is disposed on the first mounting plate 11, the left and right transfer unit 141 is used for facilitating left and right movement of the welding equipment for welding, the welding lifting module 142 is disposed on the left and right transfer unit 141, the welding lifting module 142 is mainly used for adjusting the height of the welding equipment for facilitating welding, and the specific types of the left and right transfer unit 141 and the welding lifting module 142 should be determined according to actual process requirements, which is not limited herein.
In a preferred embodiment, referring to fig. 1 and 4, the left and right transfer assembly 141 of the present invention includes left and right linear rails 143 disposed on the first mounting plate 11 and second sliders 144 disposed on the left and right linear rails 143. In this embodiment, the left and right transfer unit 141 preferably includes left and right linear rails 143 and second sliders 144, wherein the left and right linear rails 143 are provided on the first mounting plate 11, and the second sliders 144 are provided on the left and right linear rails 143, and the specific types of the left and right linear rails 143 and the second sliders 144 should be determined according to actual process requirements, and are not limited herein.
In a preferred embodiment, referring to fig. 1 and 4, the welding lifting module 142 of the present invention comprises an upper and a lower linear guide 145 disposed on the left and right transfer assemblies 141, a lifting cylinder 146 disposed on the left and right transfer assemblies 141, and a high frequency welding assembly 147 disposed on the upper and the lower linear guide 145. In the present embodiment, the welding lift module 142 preferably includes upper and lower linear rails 145, a lift cylinder 146, and a high frequency welding unit 147, wherein the upper and lower linear rails 145 are provided on the left and right transfer units 141, the lift cylinder 146 is provided on the left and right transfer units 141, and the high frequency welding unit 147 is provided on the upper and lower linear rails 145.
In a preferred embodiment, referring to fig. 1 and 4, the upper and lower linear guides 145 of the present invention are provided with front and rear linear guides 148, and the front and rear linear guides 148 are fixedly connected to the high frequency welding assembly 147. In this embodiment, it is preferable that the front and rear linear guides 148 are provided on the upper and lower linear guides 145, and the front and rear linear guides 148 are fixedly connected to the high-frequency welding assembly 147.
In a preferred embodiment, referring to fig. 1 and 4, the high frequency welding apparatus of the present invention comprises a press bar guide assembly 151 disposed on the front and rear linear guide rails 148, a press bar disposed on the press bar guide assembly 151, and a high frequency induction coil 153 disposed on the press bar. In the present embodiment, the high-frequency welding apparatus preferably includes a pressure bar guide assembly 151, a lower pressure bar, and a high-frequency coil 153, wherein the pressure bar guide assembly 151 is disposed on the front and rear linear guide rails 148, the lower pressure bar is disposed on the pressure bar guide assembly 151, and the high-frequency coil 153 is disposed on the lower pressure bar.
The action process of the frame type high-frequency automatic welding equipment comprises manual feeding (including metal tubes, accessories, fluxing agents and the like), positioning of products and accessories thereof, heating of the products and the accessories to a certain temperature by the high-frequency induction coil 153, welding of the products, loosening of a product positioning mechanism and manual collection of the welded materials.
The above description is only a part of or preferred embodiments of the present invention, and neither the text nor the drawings should be construed as limiting the scope of the present invention, and all the modifications made by the equivalent structures described in the specification and the drawings or directly/indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (10)
1. The utility model provides a frame-type high frequency automatic weld equipment, its characterized in that, includes the frame, be equipped with first mounting panel on the frame, be equipped with a set of accessory positioning mechanism who is used for the positioning accessory at least on the first mounting panel, accessory positioning mechanism one side correspondence is equipped with tubular metal resonator positioning mechanism, accessory positioning mechanism top is equipped with and is used for welding the left and right sides of accessory to tubular metal resonator to move and carry welding mechanism.
2. The automatic welding equipment of claim 1, further comprising a housing covering the base and a component magazine covering the base, wherein the housing is provided with a human-machine interface for an operator to operate and a tri-color lamp for identifying equipment failure.
3. The frame type high-frequency automatic welding equipment according to claim 1, wherein the accessory positioning mechanism comprises a second mounting plate arranged on the first mounting plate and an accessory positioning component arranged on the second mounting plate and capable of moving, and a first sliding rail is arranged on the second mounting plate.
4. The frame type high-frequency automatic welding equipment according to claim 3, wherein the accessory positioning assembly comprises an accessory positioning part arranged on the second mounting plate and a first cylinder arranged on the accessory positioning part and used for controlling the opening and closing of the accessory positioning part, and a first sliding block arranged corresponding to the first sliding rail is arranged on the accessory positioning part.
5. The frame type high-frequency automatic welding equipment according to claim 3, wherein the metal pipe positioning mechanism comprises a movable metal pipe positioning assembly arranged on one side of the second mounting plate and a fixed metal pipe positioning assembly arranged on the other side of the second mounting plate.
6. The frame type high frequency automatic welding apparatus according to claim 1, wherein said left and right transfer welding means comprises a left and right transfer unit provided on said first mounting plate and a welding lifting module provided on said left and right transfer unit.
7. The carriage type high-frequency automatic welding equipment according to claim 6, wherein the left and right transfer assemblies comprise left and right linear guide rails provided on the first mounting plate and second sliders provided on the left and right linear guide rails.
8. The frame type high frequency automatic welding apparatus according to claim 6, wherein said welding lifting module comprises upper and lower linear guides disposed on said left and right transfer assemblies, lifting cylinders disposed on said left and right transfer assemblies, and a high frequency welding assembly disposed on said upper and lower linear guides.
9. The frame type high-frequency automatic welding equipment according to claim 8, wherein the upper and lower linear guide rails are provided with front and rear linear guide rails, and the front and rear linear guide rails are fixedly connected with the high-frequency welding assembly.
10. The carriage type high-frequency automatic welding equipment according to claim 9, wherein the high-frequency welding equipment comprises a pressure bar guide assembly arranged on the front and rear linear guide rails, a lower pressure bar arranged on the pressure bar guide assembly and a high-frequency induction coil arranged on the lower pressure bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122310034.9U CN215846286U (en) | 2021-09-23 | 2021-09-23 | Vehicle frame type high-frequency automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122310034.9U CN215846286U (en) | 2021-09-23 | 2021-09-23 | Vehicle frame type high-frequency automatic welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215846286U true CN215846286U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122310034.9U Active CN215846286U (en) | 2021-09-23 | 2021-09-23 | Vehicle frame type high-frequency automatic welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215846286U (en) |
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2021
- 2021-09-23 CN CN202122310034.9U patent/CN215846286U/en active Active
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