CN208164315U - A kind of hot-melting nut implanted device - Google Patents
A kind of hot-melting nut implanted device Download PDFInfo
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- CN208164315U CN208164315U CN201820520392.8U CN201820520392U CN208164315U CN 208164315 U CN208164315 U CN 208164315U CN 201820520392 U CN201820520392 U CN 201820520392U CN 208164315 U CN208164315 U CN 208164315U
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- 238000002844 melting Methods 0.000 title 1
- 238000002513 implantation Methods 0.000 claims abstract description 15
- 239000012943 hotmelt Substances 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 22
- 230000001939 inductive effect Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 3
- 238000007906 compression Methods 0.000 abstract 3
- 238000002347 injection Methods 0.000 description 18
- 239000007924 injection Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本实用新型公开了一种热熔螺母植入装置,包括工作平台,该工作平台上设有滑轨以及位于滑轨一侧的螺母振动盘和转盘;所述转盘上设有用于放置注塑件的定位治具,该转盘与螺母振动盘之间设有加热座,该加热座上设有螺母定位槽,所述螺母振动盘的出料口通过导料通道连接螺母定位槽;所述滑轨上滑动连接有滑板,该滑板配有驱动其沿滑轨滑行的滑板驱动机构,所述滑板上设有活塞杆朝上的竖置气缸,该气缸活塞杆的上端设有平置的连接杆,该连接杆在远离气缸活塞杆的端部连接有压杆,该压杆竖置,且压杆下端设有用于夹持螺母的夹爪。本实用新型一种热熔螺母植入装置,其结构合理,降低了操作人员劳动强度,提高了生产效率,加工产品的质量也更稳定。
The utility model discloses a device for implanting hot-melt nuts, which comprises a working platform, on which a slide rail, a nut vibrating plate and a turntable located on one side of the slide rail are arranged; A positioning fixture, a heating seat is provided between the turntable and the nut vibrating plate, and a nut positioning groove is provided on the heating seat, and the discharge port of the nut vibrating plate is connected to the nut positioning groove through a material guide channel; Slidingly connected with a slide plate, the slide plate is equipped with a slide plate drive mechanism to drive it to slide along the slide rail, the slide plate is provided with a vertical cylinder with the piston rod facing upwards, and the upper end of the piston rod of the cylinder is provided with a flat connecting rod. A compression rod is connected to the end of the connecting rod far away from the piston rod of the cylinder. The compression rod is erected, and the lower end of the compression rod is provided with jaws for clamping the nut. The utility model relates to a hot-melt nut implantation device, which has a reasonable structure, reduces the labor intensity of operators, improves production efficiency, and has more stable quality of processed products.
Description
技术领域technical field
本实用新型涉及一种热熔螺母植入装置。The utility model relates to a hot-melt nut implantation device.
背景技术Background technique
塑胶材料应用得越来越广泛,如各种电器、电子设备等,大到交换机,小到手机及数码相机等,几乎是无处不在。在同一设备中往往有多个塑胶件,各塑胶件之间需要连接;或者,多台设备之间也需要连接。其中,用螺母及螺丝连接是一种常用的连接结构,这就需要将螺母或螺丝植入固定在塑胶件上。螺母与塑胶件的植入紧固,可以采取注塑的方法,也可以采取热熔螺母植入的方法。传统的热熔螺母植入过程为,注塑件在成型后,操作人员需要用金属辅助工具将螺母预压到注塑件圆柱孔内,再将注塑件放到热熔机上将螺母热熔到位。这种方式劳动强度大,人力人本高,且热熔植入的质量较差。Plastic materials are used more and more widely, such as various electrical appliances and electronic equipment, ranging from large switches to small mobile phones and digital cameras, etc., almost everywhere. There are often multiple plastic parts in the same device, and each plastic part needs to be connected; or, multiple devices also need to be connected. Among them, connecting with nuts and screws is a commonly used connection structure, which requires implanting and fixing nuts or screws on the plastic parts. The implantation and fastening of nuts and plastic parts can be done by injection molding or by hot-melt nut implantation. The traditional hot-melt nut implantation process is that after the injection molded part is formed, the operator needs to use metal auxiliary tools to pre-press the nut into the cylindrical hole of the injection molded part, and then put the injection molded part on the hot melt machine to melt the nut in place. This method is labor-intensive and labor-intensive, and the quality of hot-melt implantation is poor.
实用新型内容Utility model content
本实用新型的目的在于提供一种热熔螺母植入装置,其结构合理,降低了操作人员劳动强度,提高了生产效率,加工产品的质量也更稳定。The purpose of the utility model is to provide a hot-melt nut implantation device, which has a reasonable structure, reduces the labor intensity of operators, improves production efficiency, and the quality of processed products is also more stable.
本实用新型所要加工的注塑件具有两个对称设置的圆柱孔,该两个圆柱孔分别为第一圆柱孔和第二圆柱孔,且第一圆柱孔和第二圆柱孔内均需要植入螺母。The injection molded part to be processed by the utility model has two symmetrically arranged cylindrical holes, the two cylindrical holes are respectively the first cylindrical hole and the second cylindrical hole, and nuts need to be implanted in the first cylindrical hole and the second cylindrical hole .
为实现上述目的,本实用新型的技术方案是设计一种热熔螺母植入装置,包括工作平台,该工作平台上设有滑轨以及位于滑轨一侧的螺母振动盘和转盘;所述转盘上设有用于放置注塑件的定位治具,该转盘与螺母振动盘之间设有加热座,该加热座上设有螺母定位槽,所述螺母振动盘的出料口通过导料通道连接螺母定位槽;所述滑轨上滑动连接有滑板,该滑板配有驱动其沿滑轨滑行的滑板驱动机构,所述滑板上设有活塞杆朝上的竖置气缸,该气缸活塞杆的上端设有连接杆,该连接杆平置,且该连接杆在远离气缸活塞杆的端部连接有压杆,该压杆竖置,且压杆下端设有用于夹持螺母的夹爪。通过采用上述方案,能够有效的对注塑件的第一圆柱孔和第二圆柱孔内植入螺母,降低了操作人员劳动强度,提高了生产效率,加工产品的质量也更稳定。In order to achieve the above object, the technical solution of the utility model is to design a hot-melt nut implantation device, including a working platform, which is provided with a slide rail and a nut vibrating plate and a turntable located on one side of the slide rail; the turntable There is a positioning fixture for placing injection molded parts on the top. A heating seat is provided between the turntable and the nut vibrating plate. The heating seat is provided with a nut positioning groove. The outlet of the nut vibrating plate is connected to the nut through a material guide channel. Locating slot; the slide rail is slidably connected with a slide plate, and the slide plate is equipped with a slide plate drive mechanism that drives it to slide along the slide rail. The slide plate is provided with a vertical cylinder with the piston rod facing upwards, and the upper end of the piston rod of the cylinder is set There is a connecting rod, the connecting rod is placed horizontally, and the end of the connecting rod far away from the piston rod of the cylinder is connected with a pressing rod, the pressing rod is erected, and the lower end of the pressing rod is provided with jaws for clamping the nut. By adopting the above solution, nuts can be effectively implanted in the first cylindrical hole and the second cylindrical hole of the injection molded part, which reduces the labor intensity of the operator, improves the production efficiency, and the quality of the processed product is also more stable.
优选的,所述定位治具正上方设有压块,该压块配有驱动其上下直线运动的压块驱动机构,且该压块底面设有缓冲垫。通过采用上述方案,由压块压紧注塑件,避免注塑件移位,有利于螺母精准植入。另外,通过在压块底面设置缓冲垫,避免损坏注塑件。Preferably, a pressing block is provided directly above the positioning jig, and the pressing block is equipped with a pressing block driving mechanism to drive the pressing block to move up and down linearly, and a buffer pad is provided on the bottom surface of the pressing block. By adopting the above scheme, the injection molded part is compressed by the pressing block to avoid displacement of the injection molded part, which is conducive to the precise implantation of the nut. In addition, by setting a buffer pad on the bottom surface of the press block, it is possible to avoid damage to the injection molded part.
优选的,所述滑轨一侧设有用于检测滑板滑行到位的第一感应开关和第二感应开关,该第一感应开关和第二感应开关分别与滑板驱动机构相连。通过采用上述方案,控制滑板停留在指定位置,以便后续操作。Preferably, one side of the slide rail is provided with a first inductive switch and a second inductive switch for detecting that the slide is in place, and the first inductive switch and the second inductive switch are respectively connected with the drive mechanism of the slide. By adopting the above solution, the control slide board stays at the specified position for subsequent operation.
优选的,所述工作平台下方设有电机安装架,该电机安装架上安装有输出轴朝上的竖置电机,该电机的输出轴上端连接有贯穿工作平台的竖置转轴,该转轴上端连接转盘底面中心处。通过采用上述方案,便于控制转盘转动。Preferably, a motor mounting frame is provided below the working platform, and a vertical motor with an output shaft facing upwards is installed on the motor mounting frame. At the center of the bottom surface of the turntable. By adopting the above scheme, it is convenient to control the rotation of the turntable.
附图说明Description of drawings
图1是本实用新型的示意图。Fig. 1 is the schematic diagram of the utility model.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
本实用新型具体实施的技术方案是:The technical scheme of the concrete implementation of the utility model is:
如图1所示,本实用新型所要加工的注塑件1具有两个对称设置的圆柱孔,该两个圆柱孔分别为第一圆柱孔2和第二圆柱孔3,且第一圆柱孔2和第二圆柱孔3内均需要植入螺母。As shown in Figure 1, the injection molded part 1 to be processed by the utility model has two cylindrical holes arranged symmetrically, the two cylindrical holes are respectively the first cylindrical hole 2 and the second cylindrical hole 3, and the first cylindrical hole 2 and the second cylindrical hole Nuts need to be implanted in the second cylindrical holes 3 .
为实现上述目的,本实用新型提供一种热熔螺母植入装置,包括工作平台4,该工作平台4上设有滑轨5以及位于滑轨5一侧的螺母振动盘6和转盘7;所述转盘7上设有用于放置注塑件1的定位治具,该转盘7与螺母振动盘6之间设有加热座8,该加热座8上设有螺母定位槽9,所述螺母振动盘6的出料口通过导料通道10连接螺母定位槽9;所述滑轨5上滑动连接有滑板11,该滑板11配有驱动其沿滑轨滑行的滑板驱动机构,所述滑板11上设有活塞杆朝上的竖置气缸12,该气缸12的活塞杆的上端设有连接杆13,该连接杆13平置,且该连接杆13在远离气缸12活塞杆的端部连接有压杆14,该压杆14竖置,且压杆14下端设有用于夹持螺母的夹爪。In order to achieve the above object, the utility model provides a hot-melt nut implantation device, including a working platform 4, on which a slide rail 5 and a nut vibrating plate 6 and a turntable 7 located on one side of the slide rail 5 are provided; The turntable 7 is provided with a positioning fixture for placing the injection molded part 1. A heating seat 8 is provided between the turntable 7 and the nut vibrating plate 6. The heating seat 8 is provided with a nut positioning groove 9. The nut vibrating plate 6 The outlet of the feeder is connected to the nut positioning groove 9 through the guide channel 10; the slide rail 5 is slidably connected with a slide plate 11, and the slide plate 11 is equipped with a slide plate drive mechanism that drives it to slide along the slide rail, and the slide plate 11 is provided with The vertical cylinder 12 with the piston rod facing up, the upper end of the piston rod of the cylinder 12 is provided with a connecting rod 13, the connecting rod 13 is placed flat, and the connecting rod 13 is connected with a pressure rod 14 at the end far away from the piston rod of the cylinder 12 , the pressing bar 14 is erected, and the lower end of the pressing bar 14 is provided with jaws for clamping nuts.
并且,上述定位治具正上方设有压块,该压块配有驱动其上下直线运动的压块驱动机构,且该压块底面设有缓冲垫。通过采用上述方案,由压块压紧注塑件1,避免注塑件1移位,有利于螺母精准植入。另外,通过在压块底面设置缓冲垫,避免损坏注塑件1。In addition, a pressing block is provided directly above the above-mentioned positioning jig, and the pressing block is equipped with a pressing block driving mechanism for driving its up and down linear motion, and a buffer pad is provided on the bottom surface of the pressing block. By adopting the above solution, the injection molded part 1 is pressed tightly by the pressing block to avoid displacement of the injection molded part 1, which is beneficial to the precise implantation of the nut. In addition, by arranging a buffer pad on the bottom surface of the pressing block, damage to the injection molded part 1 can be avoided.
另外,上述滑轨5一侧设有用于检测滑板11滑行到位的第一感应开关15和第二感应开关16,该第一感应开关15和第二感应开关16分别与滑板驱动机构相连。通过采用上述方案,控制滑板11停留在指定位置,以便后续操作。In addition, a first sensor switch 15 and a second sensor switch 16 are provided on one side of the above-mentioned slide rail 5 for detecting that the slide plate 11 slides into place, and the first sensor switch 15 and the second sensor switch 16 are respectively connected with the drive mechanism of the slide plate. By adopting the above solution, the control slide 11 stays at a designated position for subsequent operations.
为便于控制转盘7转动,上述工作平台4下方设有电机安装架,该电机安装架上安装有输出轴朝上的竖置电机,该电机的输出轴上端连接有贯穿工作平台4的竖置转轴,该转轴上端连接转盘7底面中心处。In order to control the rotation of the turntable 7, a motor mounting frame is provided below the above-mentioned working platform 4, and a vertical motor with an output shaft facing upwards is installed on the motor mounting frame. , the upper end of the rotating shaft is connected to the center of the bottom surface of the rotating disk 7 .
工作时,将注塑件1放至定位治具,压块驱动机构驱动压块下行,直到压块上的缓冲垫将注塑件1压紧。螺母振动盘6中的螺母通过导料通道10导入加热座8的螺母定位槽9中,由加热座8将螺母加热至设定温度;滑板驱动机构驱动滑板11朝螺母振动盘6方向滑行,当第一感应开关15检测到滑板11时触发滑板驱动机构停止运行,此时夹爪位于螺母定位槽9的正上方,然后气缸12的活塞杆回缩并带动压杆14下行设定距离,并由夹爪夹持螺母定位槽9中的螺母,夹持后气缸12的活塞杆伸出,滑板驱动机构驱动滑板11朝转盘7方向滑行,当第二感应开关16检测到滑板11时触发滑板驱动机构停止运行,此时夹持的螺母位于第一圆柱孔2的正上方,然后气缸12的活塞杆回缩,压杆14将夹持的螺母压入第一圆柱孔2内,完成后夹爪松开,且气缸12的活塞杆伸出;压块驱动机构驱动压块上行,使缓冲垫与注塑件1分离,然后电机驱动转盘7转动,使转盘7带动注塑件1转动180度,接着重复上述操作,从而对第二圆柱孔3内植入螺母,完成后操作人员取出注塑件。When working, the injection molded part 1 is placed on the positioning fixture, and the pressing block driving mechanism drives the pressing block down until the cushion pad on the pressing block presses the injection molding part 1 tightly. The nuts in the nut vibration plate 6 are introduced into the nut positioning groove 9 of the heating seat 8 through the material guide channel 10, and the nuts are heated to the set temperature by the heating seat 8; the slide plate drive mechanism drives the slide plate 11 to slide towards the nut vibration plate 6. When the first inductive switch 15 detects the slide plate 11, it triggers the drive mechanism of the slide plate to stop running. At this time, the jaws are located directly above the nut positioning groove 9, and then the piston rod of the cylinder 12 retracts and drives the pressure rod 14 to go down a set distance, and the The jaws clamp the nut in the nut positioning groove 9, and the piston rod of the cylinder 12 stretches out after clamping, and the slide plate driving mechanism drives the slide plate 11 to slide towards the turntable 7, and the slide plate drive mechanism is triggered when the second sensor switch 16 detects the slide plate 11 stop running, at this time the clamped nut is located directly above the first cylindrical hole 2, then the piston rod of the cylinder 12 retracts, the pressure rod 14 presses the clamped nut into the first cylindrical hole 2, and the jaws loosen after completion Open, and the piston rod of the cylinder 12 stretches out; the briquetting drive mechanism drives the briquetting upward to separate the cushion pad from the injection molded part 1, and then the motor drives the turntable 7 to rotate, so that the turntable 7 drives the injection molded part 1 to rotate 180 degrees, and then repeat the above Operation, so that the nut is inserted into the second cylindrical hole 3, and the operator takes out the injection molded part after completion.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820520392.8U CN208164315U (en) | 2018-04-13 | 2018-04-13 | A kind of hot-melting nut implanted device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820520392.8U CN208164315U (en) | 2018-04-13 | 2018-04-13 | A kind of hot-melting nut implanted device |
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| CN208164315U true CN208164315U (en) | 2018-11-30 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110901080A (en) * | 2019-12-04 | 2020-03-24 | 珠海山诺科技有限公司 | Nut heating implantation equipment and nut heating implantation method |
| CN118952684A (en) * | 2024-08-19 | 2024-11-15 | 风帆有限责任公司 | An air filter installation device for airway cover injection molding products |
-
2018
- 2018-04-13 CN CN201820520392.8U patent/CN208164315U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110901080A (en) * | 2019-12-04 | 2020-03-24 | 珠海山诺科技有限公司 | Nut heating implantation equipment and nut heating implantation method |
| CN118952684A (en) * | 2024-08-19 | 2024-11-15 | 风帆有限责任公司 | An air filter installation device for airway cover injection molding products |
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Effective date of registration: 20200508 Address after: 215000 building 3, No. 98, linggeng Road, Beiqiao street, Xiangcheng District, Suzhou City, Jiangsu Province Patentee after: Suzhou hanlinyu Precision Hardware Co.,Ltd. Address before: 215000 No. 158, Shek Hu West Road, Wuzhong District, Suzhou, Jiangsu. Patentee before: LEKAI TECHNOLOGY (SUZHOU) Co.,Ltd. |
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Effective date of registration: 20210106 Address after: 215000 209, South workshop, No. 60, Jujin Road, Taiping Street, Xiangcheng District, Suzhou City, Jiangsu Province Patentee after: Skota Technology (Suzhou) Co.,Ltd. Address before: Building 3, No.98 linggeng Road, Beiqiao street, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: Suzhou hanlinyu Precision Hardware Co.,Ltd. |
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Effective date of registration: 20220915 Address after: Room 102, Building 1, No. 3273, Changzhouyuan Road, Zhaiji Village, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province 215000 Patentee after: Suzhou Guhansi Hardware Electromechanical Equipment Co.,Ltd. Address before: 215000 209, South workshop, No. 60, Jujin Road, Taiping Street, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: Skota Technology (Suzhou) Co.,Ltd. |
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Granted publication date: 20181130 |