CN215796567U - Automatic bowl body conveying line and automatic circular bowl loading and unloading device - Google Patents

Abstract

The utility model discloses an automatic pot body conveying line which comprises a rack, a pot body conveying device for conveying pot bodies, a breaking mechanism for breaking powder in the pot bodies, a turnover pouring mechanism, a cleaning mechanism, an anti-sticking coating mechanism, a discharging mechanism and a material homogenizing mechanism, wherein the breaking mechanism is used for breaking powder in the pot bodies; the defragmentation mechanism, the turnover pouring mechanism, the cleaning mechanism, the anti-sticking coating mechanism, the blanking mechanism and the material homogenizing mechanism are arranged in sequence along the conveying path of the pot body conveying device. A circular automatic bowl loading and unloading device comprises a kiln car conveying line, an automatic bowl unloading robot for loading and unloading bowls, an automatic cover-removing mechanism, a bowl cover caching conveying line, an automatic cover-loading mechanism and any one of the bowl body automatic conveying lines; a plurality of kiln car transportation lines for transporting the pot bodies are arranged on the kiln car transportation lines; the number of the automatic bowl unloading robots is two. The utility model is used in the technical field of ceramic production.

Description

Automatic bowl body conveying line and automatic circular bowl loading and unloading device

Technical Field

The utility model relates to the technical field of ceramic production, in particular to an automatic bowl body conveying line and a circular automatic bowl loading and unloading device.

Background

With the development of the ceramic industry, especially the rapid advance of architectural ceramics (including sanitary ceramics) in recent years, the demand for colored glaze materials for beautifying the appearance thereof is expanding and increasing. The ceramic color glaze as a general term can comprise a color agent, pigment, color glaze, certain glaze with special effect and the like, and has important wide application in the aspects of daily ceramics, furnishing art porcelain, building sanitary ceramics, electric porcelain, some chemical porcelain and the like.

With the explosion of the rock plate market, the colored glaze manufacturers are more in short supply. The reason is that the corresponding production link of the colored glaze is in a manual production mode, so that the efficiency is low, and the harm to the body of workers is large due to the severe environment. Meanwhile, with the development of industrial automation, the production rhythm is continuously accelerated, the labor cost is continuously increased, the production cost is high, and the processing requirement cannot be met by adopting a manual mode.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: the automatic bowl body conveying line and the automatic circular bowl loading and unloading device are provided to solve one or more technical problems in the prior art and at least provide a beneficial selection or creation condition.

The solution of the utility model for solving the technical problem is as follows:

the utility model provides a alms bowl body automatic conveyor line which characterized in that: the automatic bowl cleaning machine comprises a rack, a bowl body conveying device for conveying a bowl body, a breaking mechanism for breaking powder in the bowl body, a turnover pouring mechanism for turning over the bowl body to enable the powder in the bowl body to fall down, a cleaning mechanism for cleaning residual powder in the bowl body, an anti-sticking coating mechanism for coating anti-sticking materials on the bowl body, a blanking mechanism for filling the powder into the bowl body and a material homogenizing mechanism for homogenizing the powder in the bowl body; the bowl body conveying device is arranged on the rack and provided with a conveying path, the conveying path is provided with a bowl inlet end and a bowl outlet end, and the defragmentation mechanism, the overturning and material pouring mechanism, the cleaning mechanism, the anti-sticking coating mechanism, the blanking mechanism and the material homogenizing mechanism are sequentially arranged along the conveying path of the bowl body conveying device.

Through the scheme, after the sintered pot body is broken up, overturned to pour, cleaned, coated with the anti-sticking material, discharged and homogenized, the sintered pot body is refilled with powder, and the steps of breaking up, overturning to pour, cleaning, coated with the anti-sticking material, discharged and homogenized are performed through automatic machine operation, so that compared with the existing manual production, the production efficiency is greatly improved, the labor expenditure is reduced, and the labor cost is reduced.

As a further improvement of the technical scheme, a dust separation chamber for separating the raised dust generated by the turnover dumping mechanism and the cleaning mechanism during working from the outside is arranged on the bowl body conveying device, the dust separation chamber is arranged above the bowl body conveying device, and the dust separation chamber and the rack are relatively fixed.

Through the scheme, the dust isolation chamber can prevent powder dust which is overturned, poured and cleaned from scattering to the surrounding environment, and the pollution of overturning, pouring and cleaning processes to the surrounding environment is reduced.

As a further improvement of the technical scheme, the overturning and material pouring mechanism comprises an overturning and rotating driving device, an overturning structure, a supporting assembly for supporting the bowl body and a bowl pressing assembly;

the overturning and rotating driving device is arranged on the rack;

the overturning structure comprises a rotating piece, and the overturning and rotating driving device drives the rotating piece to rotate so as to drive the whole overturning structure to rotate;

the supporting component and the rotating component are fixed relatively; the pressing bowl assembly comprises a pressing bowl linear driving device and a pressing bowl main body, the pressing bowl linear driving device is relatively fixed with the rotating part, and the pressing bowl linear driving device drives the pressing bowl main body to be close to or far away from the supporting assembly.

Through the scheme, when the material is poured in the upset, the alms bowl body sets up between supporting component and pressure alms bowl main part, presses alms bowl main part and supporting component respectively to two upper and lower terminal surface butts of alms bowl body, makes the alms bowl body pressed from both sides tightly, and the rotation motion is rotated in the drive of upset rotary driving device afterwards to drive pressure alms bowl main part and supporting component and rotate together, thereby make the upset of alms bowl body, the powder in the alms bowl body after the upset drops owing to the action of gravity and breaks away from the alms bowl body.

As a further improvement of the above technical solution, the cleaning mechanism includes a cleaning frame, a cleaning rotary driving device, a cleaning lifting device, a cleaning member, and an air blowing device;

the cleaning frame is fixedly connected with the rack;

the cleaning rotary driving device is arranged on the cleaning frame and drives the cleaning piece to rotate;

the cleaning lifting device is arranged on the cleaning frame and drives the cleaning piece to ascend or descend;

the blowing device is arranged on the cleaning frame.

According to the scheme, certain powder is left in the pot body after the pot body is turned over and poured, when the pot body moves to the cleaning mechanism, the cleaning lifting device drives the cleaning piece to descend, cleaning bristles of the cleaning piece enter the pot body, the cleaning rotary driving device drives the cleaning piece to rotate, the cleaning bristles continuously clean the inner wall surface of the pot body and the bottom surface of the pot body, and finally the powder in the pot body is blown out through the blowing device to further clean the powder in the pot body.

As a further improvement of the above technical solution, the crushing mechanism comprises a crushing frame, a crushing linear driving device and a crushing disc, the crushing frame is fixedly connected with the rack, the crushing linear driving device is mounted on the crushing frame, the crushing disc is in transmission connection with the crushing linear driving device, and the crushing linear driving device drives the crushing disc to move up and down; it breaks a plurality of needles of breaking apart to break dish fixedly connected with, it is a plurality of it all extends downwards to break apart the needle.

Through the scheme, the powder in the pot body is broken by the breaking mechanism, so that the powder blocks with larger agglomerates are divided into the powder blocks with smaller agglomerates, and the follow-up procedures are facilitated.

As a further improvement of the technical scheme, the material homogenizing mechanism comprises a material homogenizing frame, a material homogenizing linear driving device, a material homogenizing rotary driving device and a material homogenizing part; the material homogenizing frame is fixedly connected with the rack, the material homogenizing linear driving device is installed on the material homogenizing frame, the material homogenizing linear driving device drives the material homogenizing rotary driving device to move up and down, and the material homogenizing rotary driving device drives the material homogenizing part to rotate around a vertical axis.

Through the scheme, the powder falls onto the pot body and is cone-shaped, and the protruding cone-shaped powder is rotated and leveled by the material homogenizing mechanism, so that the powder does not protrude out of the upper end face of the pot body, and the subsequent pot filling process is facilitated.

As a further improvement of the above technical solution, the coating and sticking prevention mechanism comprises a connecting frame, a coating frame, a first coating rotary driving device, a second coating rotary driving device, a coating lifting device and a coating bowl clamping assembly;

the first coating rotary driving device is arranged on the rack and drives the connecting rack to rotate around a vertical axis;

the coating lifting device is arranged on the connecting frame, is connected with the coating frame and drives the coating frame to move up and down;

the second coating rotary driving device is arranged on the coating frame and is connected with the coating mortar clamping assembly;

coating presss from both sides alms bowl subassembly includes that coating presss from both sides alms bowl frame, presss from both sides alms bowl linear drive device and presss from both sides alms bowl claw, coating press from both sides alms bowl frame with second coating rotary drive device connects, second coating rotary drive device drive coating presss from both sides alms bowl frame around horizontal axis rotation, press from both sides alms bowl linear drive device and press from both sides the alms bowl claw and all be provided with two, press from both sides alms bowl linear drive device with press from both sides alms bowl claw one-to-one, press from both sides alms bowl linear drive device install in coating presss from both sides alms bowl frame, press from both sides alms bowl linear drive device drive and press from both sides the alms bowl claw and be linear motion.

Through the scheme, the station of the anti-sticking material coating mechanism is used for clamping, rotating, overturning and lifting the pot body to enable the upper edge of the pot body to be automatically stuck with anti-sticking liquid, so that the pot bodies cannot be stuck together when the subsequent pot bodies are stacked together.

A circular automatic bowl loading and unloading device comprises a kiln car transportation line, an automatic bowl unloading robot for loading and unloading bowls, an automatic cover-removing mechanism, a bowl cover caching and conveying line, an automatic cover-loading mechanism and the bowl body automatic conveying line;

a plurality of kiln car transportation lines for transporting the pot bodies are arranged on the kiln car transportation lines;

the automatic cover-removing mechanism is arranged at the bowl feeding end and is provided with a cover-removing bowl body conveying end and a cover-removing bowl cover conveying end;

the automatic cover loading mechanism is arranged at the bowl outlet end and is provided with a cover loading bowl body conveying end and a cover loading bowl cover conveying end;

the automatic pot unloading robots are arranged at the pot inlet end and the pot outlet end respectively, the automatic pot unloading robot positioned at the pot inlet end is used for transporting the pot body on the conveying kiln car to the pot body removing and conveying end, and the automatic pot unloading robot positioned at the pot outlet end is used for transporting the pot body at the pot body conveying end to the conveying kiln car;

two ends of the pot cover buffer conveying line are respectively arranged below the cover-removing pot cover conveying end and the cover-loading pot cover conveying end, and a conveying route of the pot cover buffer conveying line is from the cover-removing pot cover conveying end to the cover-loading pot cover conveying end;

the bowl inlet end is arranged below the cap-removing bowl body conveying end, and the bowl outlet end is arranged below the upper cap bowl body conveying end.

Through the scheme, the kiln car after sintering is pushed to the automatic pot unloading robot, and after the preparation position and the posture information of a single pot body are obtained through the recognition system, the automatic pot unloading robot grabs the pot body and the pot body including the pot cover on the belt conveying line of the automatic conveying line.

If the upper part of the pot body is detected to be provided with the cover, the pot cover is adsorbed to the pot cover conveying buffer line by the automatic cover-removing mechanism, then the pot body is conveyed to the position of the defragmentation mechanism, the powder in the pot body is defragmented and then enters the position of the turnover material-pouring mechanism, and the powder is poured onto the powder climbing conveying line and then is conveyed to the material storage tank on the outer side of the wire body. Because residual powder is left on the inner side of the pot body after pouring, the residual powder of the pot body needs to be cleaned by a cleaning mechanism. The earthen bowl body then enters an anti-sticking mechanism station, and the anti-sticking mechanism station is used for clamping, rotating, overturning and lifting the earthen bowl body so as to automatically stick anti-sticking liquid on the upper edge of the earthen bowl body, so that the earthen bowl bodies between the rear layers of the follow-up earthen bowl body loaded on the transport kiln car cannot be stuck together. And then, the powder enters a corresponding station of the blanking mechanism to automatically fill the empty pot with the filler, and the powder falls onto the pot body and is in a cone shape, so that the protruding cone-shaped powder is rotated and leveled, so that the powder does not protrude out of the pot surface, and the subsequent pot filling process is facilitated. The pot body filled with the powder is conveyed to the upper cover station, and if the pot cover needs to be placed, the automatic upper cover mechanism enables the pot cover to be placed on the pot body in an adsorption mode from the pot cover caching conveying line. And then the pot body reaches the automatic pot discharging robot, and the automatic pot discharging robot grabs the pot body and puts the pot body onto a conveying kiln car. And conveying the stacked kiln conveying vehicle and the bowl body together into a kiln for sintering, and conveying the kiln conveying vehicle out of the kiln to an automatic bowl unloading robot after sintering, so that the steps are repeated to form a circular working flow. The automatic cycle production of realization powder sintering of this scheme compares in current use manual work and produces, has improved production efficiency greatly to manpower expenditure has been reduced, the human cost has been reduced.

As a further improvement of the above technical solution, the automatic lid-mounting mechanism includes an upper lid frame, an upper lid slide plate, a first upper lid linear driving device, a second upper lid linear driving device, and an upper lid vacuum chuck, and the upper lid frame is fixed relative to the frame; the first upper cover linear driving device is arranged on the upper cover sliding plate, the first upper cover linear driving device drives the upper cover sliding plate to slide between the upper cover pot body conveying end and the upper cover pot cover conveying end, the second upper cover linear driving device is arranged on the upper cover sliding plate, and the second upper cover linear driving device drives the upper cover vacuum chuck to lift;

the automatic cap removing mechanism comprises a cap removing frame, a cap removing sliding plate, a first cap removing linear driving device, a second cap removing linear driving device and a cap removing vacuum sucker, the cap removing frame is fixedly connected with the rack, the first cap removing linear driving device is installed on the cap removing sliding plate, and the first cap removing linear driving device drives the cap removing sliding plate to slide between the cap removing pot body conveying end and the cap removing pot cover conveying end; the second cover-removing linear driving device is arranged on the cover-removing sliding plate and drives the cover-removing vacuum chuck to lift.

Through the scheme, when a bowl cover is arranged on the bowl body, the second upper cover linear driving device drives the upper cover vacuum chuck to descend, the upper cover vacuum chuck adsorbs the bowl cover, the second upper cover linear driving device drives the upper cover vacuum chuck to ascend, then the first upper cover linear driving device drives the upper cover sliding plate to slide, the upper cover sliding plate slides to the bowl conveying end of the upper cover, the second upper cover linear driving device drives the upper cover vacuum chuck to descend, then the upper cover vacuum chuck cancels adsorption on the bowl cover, and the bowl cover falls to the bowl cover cache conveying line; the automatic uncapping mechanism is far from the same as the automatic capping mechanism, and the automatic uncapping mechanism is used for placing the pot cover on the pot body.

As a further improvement of the above technical scheme, a plurality of kiln car positioning mechanisms are arranged on the kiln car transportation line, and each kiln car positioning mechanism comprises a positioning mounting seat, a positioning driving device and a positioning piece; one end of the positioning piece is hinged with the positioning mounting seat; the positioning driving device drives the positioning piece to rotate; and the positioning mounting seat is provided with a positioning limiting part for limiting the position of the positioning part.

The utility model has the beneficial effects that: the automatic cycle production of realization powder sintering of this scheme compares in current use manual work and produces, has improved production efficiency greatly to manpower expenditure has been reduced, the human cost has been reduced.

The utility model is used in the technical field of ceramic production.

Drawings

In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the utility model, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a schematic view of the overall structure of a kiln car positioning mechanism according to an embodiment of the utility model;

FIG. 3 is a schematic overall structure diagram of an automatic conveying line (a blanking mechanism is not shown) for the pot body according to the embodiment of the utility model;

FIG. 4 is a schematic overall structure diagram of an automatic conveying line (a blanking mechanism and a dust separation chamber are not shown) for the pot body according to the embodiment of the utility model;

FIG. 5 is a schematic view of the overall configuration of the centering mechanism of the embodiment of the present invention;

FIG. 6 is a schematic diagram of the overall structure of the shredder mechanism according to the embodiment of the present invention;

FIG. 7 is a schematic diagram of the overall structure of the reverse dumping mechanism according to the embodiment of the present invention;

FIG. 8 is a schematic view showing the overall structure of a sweeping mechanism according to an embodiment of the present invention;

FIG. 9 is a schematic diagram of the overall structure of a mechanism for applying a release agent according to an embodiment of the present invention;

FIG. 10 is a schematic view of the overall structure of the refining mechanism according to the embodiment of the present invention;

FIG. 11 is a schematic view of the entire structure of the automatic capping mechanism according to the embodiment of the present invention;

FIG. 12 is a schematic overall structure diagram of an automatic bowl unloading robot according to an embodiment of the utility model;

fig. 13 is a partially enlarged schematic view of a portion a of fig. 12.

In the figure, 100, a kiln car conveying line; 110. transporting the kiln car; 120. a kiln car positioning mechanism; 121. Positioning the mounting seat; 122. a positioning drive device; 123. a first positioning link; 124. a second positioning link; 125. a positioning member; 126. positioning a limiting part; 200. automatic conveying line for the pot body; 210. a frame; 220. a bowl body conveying device; 221. a bowl feeding end; 222. discharging the pot end; 230. a defragmentation mechanism; 231. a breaking frame; 232. a defragmentation linear drive; 233. a breaking disc; 234. breaking the needle; 240. a material overturning and pouring mechanism; 241. a turnover rotation driving device; 242. A connecting member; 243. a rotating member; 244. a support frame; 245. a support roller; 246. abutting against the roller; 247. a pot pressing linear driving device; 248. pressing the bowl main body; 250. a cleaning mechanism; 251. a cleaning frame; 252. a cleaning rotation driving device; 253. a cleaning and lifting device; 254. A cleaning member; 255. cleaning the rotating motor; 256. a cleaning driving wheel; 257. cleaning a driven wheel; 258. a connecting shaft; 260. an anti-sticking mechanism is coated; 261. a connecting frame; 262. a coating frame; 263. a first paint rotation drive device; 264. a second paint rotation drive device; 265. a paint lifting device; 266. a paint bowl assembly; 267. a coating material clamping pot frame; 268. a bowl clamping linear driving device; 269. a bowl clamping claw; 270. a blanking mechanism; 280. a material homogenizing mechanism; 281. a material homogenizing frame; 282. a material homogenizing linear driving device; 283. a refining rotary drive device; 284. material homogenizing parts; 290. a centering mechanism; 291. a centering linear drive mechanism; 292. centering claws; 293. Centering the roller; 2100. a powder conveying line; 2110. a dust-insulated chamber; 300. an automatic capping mechanism; 301. an upper cover pot body conveying end; 302. an upper cover and bowl cover transportation end; 310. an upper cover frame; 320. An upper cover sliding plate; 330. a first upper cover linear driving device; 331. a first upper cover driving motor; 332. a first upper cover speed reducer; 333. a first upper cover rack; 340. a second upper cover linear driving device; 341. a second upper cover driving motor; 342. a second upper cover speed reducer; 343. A second upper cover rack; 350. an upper cover limiting piece; 400. an automatic uncapping mechanism; 500. an automatic bowl unloading robot; 510. a gripper assembly; 511. a gripper mounting seat; 512. fixing the hand grip; 513. moving the gripper; 514. a mobile station; 515. a grip portion; 516. a grab bar; 517. abutting against the round rod; 518. a gripper driving device; 600. and (5) caching the conveying line by the bowl cover.

Detailed Description

The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions. All technical characteristics in the utility model can be interactively combined on the premise of not conflicting with each other.

Referring to fig. 1 to 13, the circular automatic bowl loading and unloading device comprises a kiln car conveying line, an automatic bowl unloading robot 500 for loading and unloading bowls, an automatic cover removing mechanism 400, a bowl cover caching conveying line 600, an automatic cover loading mechanism 300 and a bowl body automatic conveying line 200. The kiln car transport line is provided with a plurality of kiln car 110 for carrying the bowls.

The kiln car transportation line is provided with a plurality of kiln car positioning mechanisms 120, and each kiln car positioning mechanism 120 comprises a positioning mounting seat 121, a positioning driving device 122, a first positioning connecting rod 123, a second positioning connecting rod 124 and a positioning piece 125. The first positioning connecting rod 123 is hinged with the positioning installation seat 121, one end of the first positioning connecting rod 123 far away from the positioning installation seat 121 is hinged with the second positioning connecting rod 124, one end of the second positioning connecting rod 124 far away from the first positioning connecting rod 123 is hinged with the positioning piece 125, and one end of the positioning piece 125 far away from the second connecting rod is hinged with the positioning installation seat 121;

the positioning driving device 122 is a linear driving device, and may be a driving member such as a linear motor, a linear cylinder, or a linear hydraulic cylinder, and one end of the positioning driving device 122 is hinged to the positioning mounting seat 121, and the other end of the positioning driving device 122 is hinged to the second positioning connecting rod 124. The positioning mount 121 is provided with a positioning limiting member 126 for limiting the position of the positioning member 125.

The automatic conveying line 200 for the pots comprises a frame 210, a pot conveying device 220 for conveying the pots, a breaking mechanism 230 for breaking powder in the pots, an overturning and pouring mechanism 240, a cleaning mechanism 250, an anti-sticking coating mechanism 260, a blanking mechanism 270 and a material homogenizing mechanism 280.

The bowl conveying device 220 is arranged on the frame 210, and the bowl conveying device 220 is arranged in double-row belt conveying. The bowl transport device 220 has a bowl inlet end 221 and a bowl outlet end 222, and the bowl transport device 220 is provided with a transport path from the bowl inlet end 221 to the bowl outlet end 222.

The two sides of the bowl transport device 220 are provided with centering mechanisms 290, respectively, and every two centering mechanisms 290 are symmetrically arranged on the two sides of the bowl transport device 220. The centering mechanism 290 includes a centering linear driving mechanism 291 and a centering pawl 292, the centering pawl 292 is fixedly connected with a push rod end of the centering linear driving mechanism 291, and the centering pawl 292 is rotatably connected with two centering rollers 293.

The defragmentation mechanism 230, the turnover dumping mechanism 240, the cleaning mechanism 250, the anti-sticking coating mechanism 260, the blanking mechanism 270 and the refining mechanism 280 are all arranged above the bowl body conveying device 220, and the defragmentation mechanism 230, the turnover dumping mechanism 240, the cleaning mechanism 250, the anti-sticking coating mechanism 260, the blanking mechanism 270 and the refining mechanism 280 are arranged in sequence along the conveying route of the bowl body conveying device 220.

The defragmentation mechanism 230 comprises a defragmentation frame 231, a defragmentation linear driving device 232 and a defragmentation disc 233, wherein the defragmentation frame 231 is fixedly connected with the frame 210, the defragmentation linear driving device 232 is arranged on the defragmentation frame 231, the defragmentation disc 233 is connected with the defragmentation linear driving device 232, and the defragmentation linear driving device 232 drives the defragmentation disc 233 to move up and down; the defragmentation disk 233 has a plurality of defragmentation pins 234 fixedly attached thereto, and the plurality of defragmentation pins 234 each extend downward.

The overturning and material pouring mechanism 240 comprises an overturning and rotating driving device 241, an overturning structure, a supporting assembly and a bowl pressing assembly. The flipping rotation driving device 241 is a rotating motor, the flipping rotation driving device 241 is installed on the frame 210, and the flipping rotation driving device 241 drives the flipping structure to rotate through a gear set.

The turnover structure comprises a connecting piece 242 and two rotating pieces 243, the two ends of the connecting piece 242 are fixedly connected with the two rotating pieces 243 respectively, and the turnover rotary driving device 241 drives any one of the rotating pieces to rotate, so that the whole turnover structure is driven to rotate.

The supporting component is arranged between the two rotating parts 243, the supporting component comprises a supporting frame 244 and a plurality of supporting rollers 245, the supporting rollers 245 are arranged along the conveying route of the bowl body conveying device 220, the supporting rollers 245 are all rotatably connected with the supporting frame 244, two opposite sides of the supporting frame 244 are fixedly connected with the two rotating parts 243 respectively, the supporting frame 244 is further provided with a plurality of abutting rollers 246, the abutting rollers 246 are distributed in two rows, the two rows of abutting rollers 246 are arranged on two opposite sides of the supporting frame 244 respectively, the abutting rollers 246 on the same row are arranged along the conveying route, and the abutting rollers 246 are arranged above the supporting rollers 245.

The number of the bowl pressing assemblies is two, and the two bowl pressing assemblies are respectively arranged on the two rotating members 243. The mortar pressing assembly comprises a mortar pressing linear driving device 247 and a mortar pressing main body 248. The pot pressing linear driving devices 247 are arranged as linear air cylinders, the number of the pot pressing linear driving devices 247 is two, the two pot pressing linear driving devices 247 are arranged on the outer sides of the two rotating members 243, through holes for the pot pressing main bodies 248 to pass through are formed in the rotating members 243, the pot pressing main bodies 248 and the pot pressing linear driving devices 247 correspond to each other one by one, the pot pressing main bodies 248 and the pot pressing linear driving devices 247 are connected and then extend into the space between the two rotating members 243 through the through holes formed in the rotating members 243, and the pot pressing linear driving devices 247 drive the pot pressing main bodies 248 to move in the direction close to or far away from the supporting component.

A powder conveying line 2100 for collecting and conveying powder poured out of the turnover pouring mechanism 240 is arranged below the turnover pouring mechanism 240, and the powder conveying line 2100 is arranged for belt conveying.

The cleaning mechanism 250 includes a cleaning holder 251, a cleaning rotary drive device 252, a cleaning lift device 253, a cleaning tool 254, and an air blowing device. The cleaning frame 251 is fixedly connected with the frame 210. The cleaning rotation driving device 252 includes a cleaning rotation motor 255, a cleaning driving wheel 256, a cleaning driven wheel 257, a cleaning belt, and a connecting shaft 258. Cleaning rotating electrical machines 255 and cleaning frame 251 are fixedly connected, the output shaft of cleaning rotating electrical machines 255 and cleaning driving wheel 256 are fixedly connected, cleaning driving wheel 256 is in transmission connection with cleaning driven wheel 257 through a cleaning belt, cleaning driven wheel 257 is provided with a pin hole, connecting shaft 258 passes through cleaning driven wheel 257 and is connected with cleaning driven wheel 257 in a sliding manner, pin strips protrude from the outer peripheral surface of connecting shaft 258, the pin strips extend in parallel with the rotation axis of connecting shaft 258, and the pin strips slide in the pin holes. The cleaning lifting device 253 is provided as a linear cylinder, a push rod of the cleaning lifting mechanism is fixedly connected with the cleaning frame 251, a shell of the cleaning lifting mechanism is fixedly connected with the outer peripheral surface of the cleaning piece 254, the cleaning lifting device 253 is installed on the cleaning frame 251, and the cleaning lifting device 253 drives the cleaning piece 254 to ascend or descend. A plurality of cleaning bristles are provided on the outer circumferential surface of the cleaning element 254 and the lower end surface of the cleaning element 254. The air blowing device is mounted on the cleaning frame 251.

The bowl feeder 220 is provided with a dust-proof chamber 2110. The turning structure, the supporting assembly and the bowl pressing assembly of the turning and pouring mechanism 240 are all disposed in the dust-proof chamber 2110, and the cleaning frame 251, the cleaning rotary driving device 252, the cleaning lifting device 253 and the cleaning tool 254 of the cleaning mechanism 250 are all disposed in the dust-proof chamber 2110.

The coating and anti-sticking mechanism 260 includes a link 261, a coating frame 262, a first coating rotary driving device 263, a second coating rotary driving device 264, a coating lifting device 265, and a coating material gripper bowl assembly 266. The first coating material rotation driving device 263 is provided as a rotation motor, the first coating material rotation driving device 263 is installed on the frame 210, the first coating material rotation driving device 263 is connected with the link 261, and the first coating material rotation driving device 263 drives the link 261 to rotate around a vertical axis. The coating material lifting device 265 is installed on the connecting frame 261, the coating material lifting device 265 is connected with the coating material frame 262, and the coating material lifting device 265 drives the coating material frame 262 to move up and down. The second paint rotary drive 264 is provided as a rotary motor, the second paint rotary drive 264 is mounted on the paint frame 262, and the second paint rotary drive 264 is connected to the paint bowl assembly 266.

The paint gripper assembly 266 includes a paint gripper rack 267, a gripper linear drive 268, and gripper fingers 269. Coating presss from both sides alms bowl frame 267 and is connected with second coating rotation drive device 264, and coating presss from both sides alms bowl frame 267 and is driven by second coating rotation drive device 264, and coating presss from both sides alms bowl frame 267 and rotates around the horizontal axis, and alms bowl body linear drive device sets up to the straight line cylinder, presss from both sides alms bowl linear drive device 268 and presss from both sides alms bowl claw 269 and all is provided with two, presss from both sides alms bowl linear drive device 268 and presss from both sides alms bowl claw 269 one-to-one, presss from both sides alms bowl linear drive device 268 and installs in pressing from both sides alms bowl frame, presss from both sides alms bowl linear drive device 268 drive and presss from both sides alms bowl claw 269 and be linear motion.

The refining mechanism 280 includes a refining frame 281, a refining linear driving device 282, a refining rotary driving device 283 and a refining member 284. The material homogenizing frame 281 is fixedly connected with the rack 210, the material homogenizing linear driving device 282 is set to be a linear air cylinder, the material homogenizing linear driving device 282 is installed on the material homogenizing frame 281, the material homogenizing linear driving device 282 drives the material homogenizing rotary driving device 283 to move up and down, the material homogenizing rotary driving device 283 is set to be a rotary air cylinder, and the material homogenizing rotary driving device 283 drives the material homogenizing piece 284 to rotate around a vertical axis.

The automatic capping mechanism 300 is disposed at the bowl outlet end 222. The automatic capping mechanism 300 is provided with a cap bowl transport end 301 and a cap bowl transport end 302. The automatic lid feeding mechanism 300 includes a lid feeding frame 310, a lid slide plate 320, a first lid linear driving device 330, a second lid linear driving device 340, and a lid feeding vacuum chuck. The upper cover frame 310 is fixedly connected with the frame 210.

The first upper cover linear driving unit 330 is installed to the upper cover slide plate 320. The first upper cover linear driving device 330 includes a first upper cover driving motor 331, a first upper cover speed reducer 332, a first upper cover gear, and a first upper cover rack 333. The first upper cover driving motor 331 drives the first upper cover gear to rotate through the first upper cover speed reducer 332, the first upper cover gear is engaged with the first upper cover rack 333, and the first upper cover rack 333 is fixedly connected with the upper cover sliding plate 320. The first lid linear drive 330 drives the lid glide plate 320 to glide between the lid bowl transport end 301 and the lid bowl transport end 302.

The second upper cover linear driving means 340 is installed to the upper cover slide plate 320. The second upper cover linear driving device 340 includes a second upper cover driving motor 341, a second upper cover speed reducer 342, a second upper cover gear, and a second upper cover gear 343. The second upper cover driving motor 341 is fixedly connected with the upper cover sliding plate 320, the second upper cover driving motor 341 drives the second upper cover gear to rotate through the second upper cover speed reducer 342, the second upper cover gear is meshed with the second upper cover rack 343, the second upper cover rack 343 is connected with the upper cover sliding plate 320 in a sliding manner, and the upper cover vacuum chuck is fixedly connected with the second upper cover rack 343. The second upper cover linear driving device 340 drives the upper cover vacuum chuck to lift.

The two ends of the automatic upper cover mechanism 300 are respectively provided with an upper cover limiting part 350, the upper cover limiting part 350 comprises an upper cover mounting seat and an upper cover limiting column, and the upper cover limiting column is close to one end of the first upper cover sliding plate 320 and is fixedly connected with a soft block. The damage of the upper cover sliding plate 320 caused by the contact of the upper cover sliding plate 320 and the hard positioning column is avoided.

The automatic uncapping mechanism 400 is disposed at the bowl-feeding end 221 (the structure of the automatic uncapping mechanism 400 is identical to that of the automatic capping mechanism 300, and the drawings and reference numerals are not repeated). The automatic decapping mechanism 400 is provided with a decapping bowl transport end and a decapping bowl transport end. The automatic cap removing mechanism 400 comprises a cap removing frame, a cap removing sliding plate, a first cap removing linear driving device, a second cap removing linear driving device and a cap removing vacuum sucker. The uncapping frame is fixedly connected with the frame 210.

The first cover-removing linear driving device is arranged on the cover-removing sliding plate. The first cap-removing linear driving device comprises a first cap-removing driving motor, a first cap-removing speed reducer, a first cap-removing gear and a first cap-removing rack. The first cover-removing driving motor drives the first cover-removing gear to rotate through the first cover-removing speed reducer, the first cover-removing gear is meshed with the first cover-removing rack, and the first cover-removing rack is fixedly connected with the cover-removing sliding plate. The first cover-removing linear driving device drives the cover-removing sliding plate to slide between the cover-removing pot body conveying end and the cover-removing pot cover conveying end.

The second cover-removing linear driving device is arranged on the cover-removing sliding plate. The second cap-removing linear driving device comprises a second cap-removing driving motor, a second cap-removing speed reducer, a second cap-removing gear and a second cap-removing rack. The second is taken off and is covered driving motor and take off and cover the mounting plate fixed connection, and the second is taken off and is covered driving motor and take off the cover gear rotation through the drive second of speed reducer drive, and the second is taken off and is covered gear and second and take off and cover the rack and take off and cover the mounting plate and slide and be connected, and take off and cover vacuum chuck and second and take off and cover rack fixed connection. The second cap-removing linear driving device drives the cap-removing vacuum chuck to lift.

The two ends of the automatic uncapping mechanism 400 are respectively provided with an uncapping limiting part, the uncapping limiting part comprises an uncapping mounting seat and an uncapping limiting column, and the uncapping limiting column is close to a soft block body fixedly connected with one end of a first uncapping sliding plate. Avoid taking off the lid sliding plate and contact with the reference column of stereoplasm and lead to taking off the lid sliding plate and cause the damage.

The automatic pot unloading robot 500 is provided with six degrees of freedom, the executing end of the automatic pot unloading robot 500 is provided with a gripper assembly 510, and the gripper assembly 510 comprises a gripper mounting seat 511, a fixed gripper 512, a movable gripper 513 and a gripper driving device 518. The fixed hand grip 512 comprises a hand grip portion 515, the hand grip portion 515 of the fixed hand grip 512 is fixedly connected with the hand grip mounting seat 511, and the hand grip mounting seat 511 is fixedly connected with the execution end of the automatic pot unloading robot 500. The movable hand grip 513 is provided with a movable table 514 and a hand grip 515, a sliding rail and a sliding block are arranged between the movable table 514 and the hand grip mounting base 511, the sliding rail is connected with the sliding block in a sliding mode, the sliding rail is fixed on the hand grip mounting base 511, and the sliding block is fixedly connected with the movable table 514. The gripper driving device 518 is arranged as a linear air cylinder, the output end of the gripper driving device 518 is fixedly connected with the moving table 514, and the gripper driving device 518 drives the moving table 514 to slide, so that the gripper 515 of the moving gripper 513 is close to or far away from the gripper 515 of the fixed gripper 512. The gripper parts 515 comprise gripper rods 516 and abutting circular rods 517, each gripper part 515 is provided with two abutting circular rods 517, and the four abutting circular rods 517 of the movable gripper 513 and the fixed gripper 512 form four-point positioning for gripping the bowl body.

The number of the automatic bowl discharging robots 500 is two, the two automatic bowl discharging robots 500 are respectively arranged at the bowl inlet end 221 and the bowl outlet end 222, the automatic bowl discharging robot 500 positioned at the bowl inlet end 221 is used for transporting the bowl bodies on the kiln car 110 to the bowl body removing and transporting end, and the automatic bowl discharging robot 500 positioned at the bowl outlet end 222 is used for transporting the bowl bodies at the bowl body loading and transporting end 301 to the kiln car 110.

Two ends of the pot cover buffer conveying line 600 are respectively arranged below the cap removing pot cover conveying end and the cap loading pot cover conveying end 302, and the conveying route of the pot cover buffer conveying line 600 is from the cap removing pot cover conveying end to the cap loading pot cover conveying end 302. The conveying mode of the pot cover caching conveying line 600 is roller conveying.

The bowl inlet end 221 is disposed below the lid release bowl transport end, and the bowl outlet end 222 is disposed below the lid lift bowl transport end 301.

The upper part of the transport kiln car 110 is provided with a plurality of layers of pots, and the single-layer pots are divided into a plurality of rows and a plurality of columns. Powder is placed in the pot body, and the powder is sintered in a kiln along with the pot body to form a finished product. Each pot body on the uppermost layer of the transportation kiln car 110 is provided with a pot cover, and the pot covers are in a round cake shape.

The implementation process of the scheme is as follows: the sintered kiln car is pushed to the kiln car positioning mechanism 120, after the automatic bowl unloading robot 500 obtains the preparation position and posture information of a single bowl body through the recognition system, the bowl body and the bowl body containing the bowl cover are grabbed and placed on a belt conveying line of the automatic conveying line by the grabbing component 510. And centering and positioning mechanisms are arranged on two sides of the automatic conveying line 200 for positioning the pots.

If the upper part of the pot body is detected to be covered, the pot cover is adsorbed to the pot cover conveying buffer line by the automatic cover-removing mechanism 400, then the pot body is conveyed to the station of the defragmentation mechanism 230, the powder in the pot body is defragmented and then enters the station of the turnover dumping mechanism 240, and the powder is dumped onto the powder climbing conveying line and then is conveyed to the storage tank on the outer side of the wire body.

Because residual powder remains inside the bowl after pouring, the cleaning mechanism 250 is required to clean the residual powder from the bowl, which is then blown away from the bowl with gas.

A dust isolating chamber 2110 is arranged at the upper parts of the station of the turnover pouring mechanism 240 and the station of the cleaning mechanism 250, and powder can automatically fall onto the powder conveying line 2100 after being blown off from the bowl body and cannot float to the air to cause powder waste. The bowl then enters the position of the anti-sticking mechanism 260, and the position of the anti-sticking mechanism 260 is that the bowl is clamped, rotated, turned over and lifted, so that the bowl is automatically stuck with anti-sticking liquid on the upper edge of the bowl, and thus the bowls between the subsequent layers of the bowls loaded on the transportation kiln car 110 cannot be stuck together.

And then, the powder enters a corresponding station of the blanking mechanism 270 to automatically fill the empty pot with the filler, and the powder falls onto the pot body and is in a cone shape, so that the material homogenizing mechanism 280 is arranged to rotate and flatten the protruded cone-shaped powder uniformly, so that the powder does not protrude out of the pot surface, and the subsequent pot filling process is facilitated. The bowl filled with the powder is conveyed to the upper cover station, and if the bowl cover needs to be placed, the automatic upper cover mechanism 300 adsorbs the bowl cover from the bowl cover buffer conveying line 600 to place the bowl cover on the bowl.

And then reaches the automatic bowl unloading robot 500, and the automatic bowl unloading robot 500 picks the bowl bodies and stacks the bowl bodies on the conveying kiln car 110. The stacked kiln transporting vehicle 110 and the pot body are conveyed into the kiln to be sintered together, and then the kiln is conveyed to the position of the automatic pot unloading robot 500 after the sintering is finished, so that the steps are repeated to form a circular working flow.

While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the utility model as set forth in the claims appended hereto.

Claims (10)

1. The utility model provides a alms bowl body automatic conveyor line which characterized in that: comprises a frame (210), a bowl body conveying device (220) for conveying the bowl body, a disintegration mechanism (230) for disintegrating the powder in the bowl body, a turnover dumping mechanism (240) for turning over the bowl body to make the powder in the bowl body fall, a cleaning mechanism (250) for cleaning the residual powder in the bowl body, an anti-sticking coating mechanism (260) for coating the bowl body with anti-sticking materials, a blanking mechanism (270) for filling the bowl body with the powder, and a refining mechanism (280) for homogenizing the powder in the bowl body; the bowl body conveying device (220) is arranged on a rack (210), the bowl body conveying device (220) is provided with a conveying path, the conveying path is provided with a bowl inlet end (221) and a bowl outlet end (222), the crushing mechanism (230), the overturning and pouring mechanism (240), the cleaning mechanism (250), the coating and anti-sticking mechanism (260), the blanking mechanism (270) and the material homogenizing mechanism (280) are sequentially arranged along the conveying path of the bowl body conveying device (220).

2. The automatic bowl body conveying line according to claim 1, characterized in that: the bowl body conveying device (220) is provided with a dust isolation chamber (2110) used for isolating raised dust generated during operation of the overturning and material pouring mechanism (240) and the cleaning mechanism (250) from the outside, the dust isolation chamber (2110) is arranged above the bowl body conveying device (220), and the dust isolation chamber (2110) is fixed relative to the rack (210).

3. The automatic bowl body conveying line according to claim 1, characterized in that: the overturning and material pouring mechanism (240) comprises an overturning and rotating driving device (241), an overturning structure, a supporting assembly for supporting the bowl body and a bowl pressing assembly;

the overturning and rotating driving device (241) is arranged on the rack (210);

the overturning structure comprises a rotating piece (243), and the overturning and rotating driving device (241) drives the rotating piece (243) to rotate so as to drive the whole overturning structure to rotate; the supporting component is fixed relative to the rotating part (243); the pot pressing assembly comprises a pot pressing linear driving device (247) and a pot pressing main body (248), the pot pressing linear driving device (247) and the rotating part (243) are relatively fixed, and the pot pressing linear driving device (247) drives the pot pressing main body (248) to be close to or far away from the supporting assembly.

4. The automatic bowl body conveying line according to claim 1, characterized in that: the cleaning mechanism (250) comprises a cleaning frame (251), a cleaning rotary driving device (252), a cleaning lifting device (253), a cleaning piece (254) and an air blowing device;

the cleaning frame (251) is fixedly connected with the frame (210);

the cleaning rotary driving device (252) is mounted on the cleaning frame (251), and the cleaning rotary driving device (252) drives the cleaning piece (254) to rotate;

the cleaning lifting device (253) is arranged on the cleaning frame (251), and the cleaning lifting device (253) drives the cleaning piece (254) to ascend or descend;

the air blowing device is mounted on the cleaning frame (251).

5. The automatic bowl body conveying line according to claim 1, characterized in that: the crushing mechanism (230) comprises a crushing frame (231), a crushing linear driving device (232) and a crushing disc (233), the crushing frame (231) is fixedly connected with the rack (210), the crushing linear driving device (232) is installed on the crushing frame (231), the crushing disc (233) is in transmission connection with the crushing linear driving device (232), and the crushing linear driving device (232) drives the crushing disc (233) to move up and down; the shredding disc (233) is fixedly connected with a plurality of shredding needles (234), and the shredding needles (234) extend downwards.

6. The automatic bowl body conveying line according to claim 1, characterized in that: the material homogenizing mechanism (280) comprises a material homogenizing frame (281), a material homogenizing linear driving device (282), a material homogenizing rotary driving device (283) and a material homogenizing piece (284); the material homogenizing frame (281) is fixedly connected with the rack (210), the material homogenizing linear driving device (282) is installed on the material homogenizing frame (281), the material homogenizing linear driving device (282) drives the material homogenizing rotary driving device (283) to move up and down, and the material homogenizing rotary driving device (283) drives the material homogenizing piece (284) to rotate around a vertical axis.

7. The automatic bowl body conveying line according to claim 1, characterized in that: the coating anti-sticking mechanism (260) comprises a connecting frame (261), a coating frame (262), a first coating rotary driving device (263), a second coating rotary driving device (264), a coating lifting device (265) and a coating clamping bowl assembly (266);

the first coating material rotary driving device (263) is mounted on the frame (210), and the first coating material rotary driving device (263) drives the connecting frame (261) to rotate around a vertical axis;

the coating lifting device (265) is arranged on the connecting frame (261), the coating lifting device (265) is connected with the coating frame (262), and the coating lifting device (265) drives the coating frame (262) to move up and down;

the second coating material rotary driving device (264) is arranged on the coating material rack (262), and the second coating material rotary driving device (264) is connected with the coating material clamping bowl assembly (266);

the coating mortar clamping assembly (266) comprises a coating mortar clamping frame (267), a mortar clamping linear driving device (268) and mortar clamping claws (269), wherein the coating mortar clamping frame (267) is connected with the second coating rotary driving device (264), the second coating rotary driving device (264) drives the coating mortar clamping frame (267) to rotate around a horizontal axis, the two mortar clamping linear driving devices (268) and the two mortar clamping claws (269) are arranged, the mortar clamping linear driving devices (268) correspond to the mortar clamping claws (269) one by one, the mortar clamping linear driving devices (268) are installed on the coating mortar clamping frame (267), and the mortar clamping linear driving devices (268) drive the mortar clamping claws (269) to do linear motion.

8. The utility model provides a circulation auto-control handling alms bowl device which characterized in that: comprises a kiln car transportation line, an automatic bowl unloading robot (500) for loading and unloading the bowl, an automatic cover-removing mechanism (400), a bowl cover buffer transportation line (600), an automatic cover-loading mechanism (300) and an automatic bowl body transportation line as claimed in any one of claims 1 to 7;

a plurality of kiln car (110) for carrying the pot bodies are arranged on the kiln car conveying line;

the automatic cover-removing mechanism (400) is arranged at the bowl feeding end (221), and the automatic cover-removing mechanism (400) is provided with a cover-removing bowl body conveying end and a cover-removing bowl cover conveying end;

the automatic cover loading mechanism (300) is arranged at the bowl outlet end (222), and the automatic cover loading mechanism (300) is provided with an upper cover bowl body conveying end (301) and an upper cover bowl cover conveying end (302);

the automatic pot unloading robots (500) are arranged in two numbers, the two automatic pot unloading robots (500) are respectively arranged at the pot inlet end (221) and the pot outlet end (222), the automatic pot unloading robot (500) positioned at the pot inlet end (221) is used for transporting pots on the conveying kiln car (110) to the pot removing pot conveying end, and the automatic pot unloading robot (500) positioned at the pot outlet end (222) is used for transporting pots on the pot feeding pot conveying end (301) to the conveying kiln car (110);

two ends of the pot cover buffer conveying line (600) are respectively arranged below the cap removing pot cover conveying end and below the cap loading pot cover conveying end (302), and a conveying route of the pot cover buffer conveying line (600) is from the cap removing pot cover conveying end to the cap loading pot cover conveying end (302);

the bowl inlet end (221) is arranged below the cap removing bowl body conveying end, and the bowl outlet end (222) is arranged below the upper cap bowl body conveying end (301).

9. The apparatus of claim 8, wherein: the automatic upper cover mechanism (300) comprises an upper cover frame (310), an upper cover sliding plate (320), a first upper cover linear driving device (330), a second upper cover linear driving device (340) and an upper cover vacuum sucker, wherein the upper cover frame (310) is relatively fixed with the rack (210); the first upper cover linear driving device (330) is installed on the upper cover sliding plate (320), the first upper cover linear driving device (330) drives the upper cover sliding plate (320) to slide between the upper cover pot body conveying end (301) and the upper cover pot body conveying end (302), the second upper cover linear driving device (340) is installed on the upper cover sliding plate (320), and the second upper cover linear driving device (340) drives the upper cover vacuum suction cup to lift;

the automatic cap removing mechanism (400) comprises a cap removing frame, a cap removing sliding plate, a first cap removing linear driving device, a second cap removing linear driving device and a cap removing vacuum sucker, wherein the cap removing frame is fixedly connected with the rack (210), the first cap removing linear driving device is installed on the cap removing sliding plate, and the first cap removing linear driving device drives the cap removing sliding plate to slide between the cap removing pot body conveying end and the cap removing pot cover conveying end;

the second cover-removing linear driving device is arranged on the cover-removing sliding plate and drives the cover-removing vacuum chuck to lift.

10. The apparatus of claim 8, wherein: a plurality of kiln car positioning mechanisms (120) are arranged on the kiln car conveying line, and each kiln car positioning mechanism (120) comprises a positioning mounting seat (121), a positioning driving device (122) and a positioning piece (125); one end of the positioning piece (125) is hinged with the positioning mounting seat (121); the positioning driving device (122) drives the positioning piece (125) to rotate; the positioning mounting seat (121) is provided with a positioning limiting piece (126) for limiting the position of the positioning piece (125).

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