CN215784248U - Spraying and marking integrated machine - Google Patents
Spraying and marking integrated machine Download PDFInfo
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- CN215784248U CN215784248U CN202122162191.XU CN202122162191U CN215784248U CN 215784248 U CN215784248 U CN 215784248U CN 202122162191 U CN202122162191 U CN 202122162191U CN 215784248 U CN215784248 U CN 215784248U
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Abstract
The utility model discloses a spraying and marking integrated machine and a working method thereof in the field of concrete member manufacturing, the structure comprises a control console and two transverse beams, the lower side of each transverse beam is sequentially provided with a row of support columns along the length direction, a longitudinal beam is arranged between the two transverse beams, the left end and the right end of each longitudinal beam are provided with transverse moving seats, the longitudinal beam is also provided with a longitudinal moving seat movably connected with a Y-axis guide rail, the longitudinal moving seat is provided with a vertical lifting arm capable of moving up and down, the lower end of the lifting arm is provided with a release agent spray head and a color paste spray head, the release agent spray head and the color paste spray head are respectively provided with a release agent supply station and a color paste supply station correspondingly, a spraying and marking station is arranged between the two rows of support columns, and a mould table is positioned on the spraying and marking station; the method comprises spraying and scribing the die table. The dual-functional work of spraying and marking can be realized.
Description
Technical Field
The utility model belongs to the field of concrete member manufacturing, and particularly relates to a spraying and marking all-in-one machine and a working method thereof.
Background
Chinese patent database discloses a special marking automatic spraying equipment of marking of building engineering construction, its patent application number: 201921221154.8, respectively; the application date of the patent: 2019-07-31; its structure includes a shallow, the left side fixedly connected with handle of shallow, the bottom symmetry swing joint of shallow has the walking wheel, the right side fixedly connected with of shallow is dull and stereotyped, the right side fixedly connected with cylinder of dull and stereotyped bottom, the free end fixedly connected with fixed plate of cylinder, the first motor of right side fixedly connected with at fixed plate top. The device is used for the road to rule out, can clear up complicated road conditions before ruling, with the debris and the moisture clean up on road surface to ensure the normal clear-up of ruling, but its weak point lies in: the device walks on a road through wheels, but the die table and the die are conveyed on a production line in a flowing mode, the device cannot walk above the die table, and the device cannot be suitable for spraying and marking the die table and the die on the production line.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a spraying and scribing integrated machine which can be used for spraying a release agent on the upper surface of a die table after die distribution in a production mode of distributing dies by a manipulator; in the production mode of the manual cloth mold, the contour of the laminated plate, the position of the embedded part and the position of the hole are drawn on the upper surface of the mold table, and the dual-function work of spraying and scribing is realized.
The purpose of the utility model is realized as follows: a spraying and scribing integrated machine comprises a control console and two transverse beams which are parallel to each other, wherein a row of support columns are sequentially arranged on the lower side of each transverse beam along the length direction, the support columns are supported on the ground, at least one X-axis guide rail is transversely arranged on each transverse beam, a longitudinal beam is arranged between the two transverse beams, transverse moving seats are respectively arranged at the left end and the right end of the longitudinal beam, the two transverse moving seats are respectively and movably connected with the X-axis guide rails on the corresponding transverse beams, driving mechanisms I are respectively arranged on the two transverse moving seats corresponding to the transverse beams, at least one Y-axis guide rail is longitudinally arranged on the longitudinal beam, a longitudinal moving seat movably connected with the Y-axis guide rails is further arranged on the longitudinal beam, a driving mechanism II is arranged on the longitudinal moving seat corresponding to the longitudinal beam, a vertical lifting arm capable of moving up and down is arranged on the longitudinal moving seat, a release agent sprayer and a color paste sprayer are arranged at the lower end of the lifting arm, a release agent supply station and a color paste supply station are respectively arranged corresponding to the release agent spray head and the color paste spray head, a spraying and line-marking station is arranged between the two rows of support columns, and a die table is positioned on the spraying and line-marking station.
When the automatic die-casting machine works, the two driving mechanisms I synchronously drive the two transverse moving seats to move, the two transverse moving seats drive the longitudinal beam to move, the driving mechanisms II drive the longitudinal moving seats to move along the longitudinal beam, the lifting arm moves up and down to drive the releasing agent spray head and the color paste spray head to adjust to a distance suitable for spraying liquid to the die table, and the mechanism used for driving the lifting arm to lift on the longitudinal moving seats is a gear rack mechanism, a hydraulic cylinder or an air cylinder. Compared with the prior art, the utility model has the beneficial effects that: the device is used for a laminated slab production line, the stations of the mould table on the production line sequentially move, when the device is used in a production mode of a manipulator cloth mould, four lower moulds are arranged on the mould table of a spraying and marking station, and a mould release agent spray head is used for spraying a mould release agent on a rectangular area enclosed by the four lower moulds, so that the mould release is conveniently carried out after concrete is poured; when the device is used in a production mode of manual cloth mold, a lower mold is not installed on a mold table of a spraying and marking station, and the contour, the position of an embedded part and the position of a hole are drawn on the upper surface of the mold table through a color paste nozzle, so that the double-function work of spraying and marking is realized.
As a further improvement of the utility model, the upper side of the transverse beam is provided with two X-axis guide rails which are parallel to each other, the inner side of the transverse beam is provided with one X-axis guide rail, the transverse moving seat comprises a first top plate and a first side plate, the lower side of the first top plate is provided with two groups of transverse sliding blocks which are respectively matched with the two X-axis guide rails on the upper side, the inner side of the first side plate is provided with a group of transverse sliding blocks which are matched with the X-axis guide rails on the inner side of the transverse beam, and each group of transverse sliding blocks comprises at least two transverse sliding blocks. The two groups of guide rail sliding block mechanisms are arranged on the upper part of the transverse beam, and the one group of guide rail sliding block mechanisms are arranged on the side surface of the transverse beam, so that the transverse moving seat can move more stably.
As a further improvement of the utility model, the upper side of the longitudinal beam is provided with two mutually parallel Y-axis guide rails, the outer side of the longitudinal beam is provided with the Y-axis guide rails, the longitudinal moving seat comprises a second top plate and a second side plate, the lower side of the second top plate is provided with two groups of longitudinal sliding blocks which are respectively matched with the two Y-axis guide rails on the upper side, the inner side of the second side plate is provided with a group of longitudinal sliding blocks which are matched with the Y-axis guide rails on the outer side of the longitudinal beam, and each group of longitudinal sliding blocks comprises at least two longitudinal sliding blocks. Two groups of guide rail sliding block mechanisms are arranged at the upper part of the longitudinal beam, and a group of guide rail sliding block mechanisms are arranged on the side surface of the longitudinal beam, so that the longitudinal moving seat can move more stably.
As a further improvement of the utility model, the first driving mechanism comprises a first motor arranged on the corresponding transverse moving seat, a first gear is arranged at the output end of the first motor, a first rack meshed with the first gear is transversely arranged on the corresponding transverse beam, the second driving mechanism comprises a second motor arranged on the longitudinal moving seat, a second gear is arranged at the output end of the second motor, and a second rack meshed with the second gear is longitudinally arranged on the longitudinal beam. The motor drives the first gear to transmit along the first rack on the transverse beam, so that the transverse moving seat transversely moves, and the second motor drives the second gear to transmit along the second rack on the longitudinal beam, so that the longitudinal moving seat longitudinally moves.
As a further improvement of the utility model, the lower end of the lifting arm is provided with a horizontal installation part, the demoulding agent spray head and the color paste spray head are both arranged on the installation part, the demoulding agent spray head and the color paste spray head are both arranged vertically downwards, the demoulding agent spray head is connected with a demoulding agent supply station through a first hose, a demoulding control valve is arranged on the first hose, the color paste supply station comprises a high-pressure color paste tank and a high-pressure cleaning water tank, the high-pressure color paste tank and the high-pressure cleaning water tank are respectively connected with a color paste inlet and a clear water inlet of the marking control valve through a second hose and a third hose, and an outlet pipeline of the marking control valve is connected with the color paste spray head through a fourth hose. The color paste inlet and the clear water inlet of the marking control valve control the color paste or the clear water to be sprayed out from the color paste spray head, and the high-pressure color paste tank and the high-pressure cleaning water tank respectively adopt a 50L carbon steel cylinder and a 5L stainless steel cylinder.
As a further improvement of the utility model, the front side and the rear side of the spraying and marking station are respectively and correspondingly provided with a transmission station, two rows of driven wheels which are arranged along the transverse direction are respectively arranged on the transmission station and the spraying and marking station, at least one driving wheel which is in transmission connection with a driving motor is correspondingly arranged in each row of driven wheels, and the die tables are sequentially transmitted and moved on the stations from front to back. A driven wheel and a driving wheel are arranged between two adjacent stations which are far away from each other, and the die table sequentially moves backwards on the stations.
The utility model also aims to provide a working method of the spraying and scribing integrated machine, which can be used for spraying a release agent on the upper surface of a die table after die distribution in a production mode of distributing dies by a manipulator; in the production mode of the manual cloth mold, the contour of the laminated plate, the position of the embedded part and the position of the hole are drawn on the upper surface of the mold table, and the dual-function work of spraying and scribing is realized.
The purpose of the utility model is realized as follows: a working method of a spraying and scribing integrated machine comprises the following steps:
(1) the die table moves to a spraying and marking station through a transmission station at the front side, and when four lower dies which are enclosed into a rectangle are observed to be placed on the die table, an outlet of a marking control valve is closed, and an outlet of a demoulding control valve is opened;
(2) a mobile control system is integrated in the control platform, an XYZ three-axis coordinate system corresponding to the spraying and scribing integrated machine is preset in the mobile control system, when the die table moves to the original position of the XYZ three-axis coordinate system, a driving wheel of a spraying and scribing station stops rotating and the die table is static, the die table is correspondingly positioned below the spraying and scribing integrated machine, the spraying and scribing integrated machine is used for a laminated slab production line, a production line control system is arranged corresponding to the laminated slab production line, and then the production line control system sends coordinates of four groups of lower dies on the die table to the mobile control system;
(3) the moving control system calculates the position of a rectangular area formed by four groups of lower dies on the die table according to coordinates of the four groups of lower dies on the die table, a lifting arm on a longitudinal moving seat moves up and down for adjustment, the moving control system controls two transverse moving seats to drive a longitudinal beam to move, the longitudinal moving seat moves along the longitudinal beam, so that a release agent spray head performs reciprocating circuitous forward movement in the rectangular area formed by the four groups of lower dies on the die table until the rectangular area formed by the four groups of lower dies on the die table is coated with a release agent, the moving path of the release agent spray head in the rectangular area formed by the four groups of lower dies on the die table comprises 7-9 linear paths, the width of each linear path sprayed by the release agent spray head is 20-30 cm, and the moving speed of the release agent spray head is 3-7 m/min;
(4) the two transverse moving seats drive the longitudinal beam to reset and move to an initial position, the longitudinal moving seat resets and moves to the initial position, a collecting tank is correspondingly arranged below the longitudinal moving seat, the collecting tank and a die table on a spraying and marking station are arranged in a staggered mode, a demoulding control valve is closed, a clear water inlet of a marking control valve is opened, high-pressure clear water of a high-pressure cleaning water tank enters the marking control valve through a third hose and then enters a color paste spray head through a fourth hose to spray clear water to the collecting tank for 10-15 seconds, then a clear water inlet of the marking control valve is closed, clear water in the fourth hose flows downwards, a color paste inlet of the marking control valve is opened, a lifting arm on the longitudinal moving seat moves up and down to be adjusted, the two transverse moving seats drive the longitudinal beam to move, the longitudinal moving seat moves to enable the color paste spray head to draw a mark line of an installation position of an embedded part on the die table, and the marking moving speed of the color paste spray head is 13-17 m/min, then the two transverse moving seats drive the longitudinal beam to reset and move to an initial position, the longitudinal moving seats reset and move to the initial position, the demolding control valve is closed, a clear water inlet of the marking control valve is opened, high-pressure clear water of the high-pressure cleaning water tank enters the color paste spray head through the third hose, the third marking control valve and the fourth hose, and then clear water is sprayed out of the collecting tank for 10-15 seconds, and pipeline cleaning is completed;
(5) the die table is moved to a rear conveying station through a spraying and scribing station.
Compared with the prior art, the utility model has the beneficial effects that: when the device is used in a production mode of mechanical arm mold distribution, four lower molds are installed on a mold table of a spraying and marking station, a mold release agent spraying head is used for spraying a mold release agent in a rectangular area surrounded by the four lower molds, reciprocating circuitous forward movement is carried out in the rectangular area surrounded by the four lower molds, the mold release agent is quickly, efficiently and uniformly sprayed in the rectangular area, then a mark line of the installation position of an embedded part is drawn in the rectangular area through a color paste spraying head, the color paste spraying head is cleaned by high-pressure clear water before and after use through a primary pipeline, color paste is prevented from being solidified and blocked inside, and then the mold table is used for conveying the next station.
As a further improvement of the utility model, in the step (1), when it is observed that the front transmission station moves to a die table on the spraying and marking station without installing a lower die, the outlet of the demoulding control valve is closed, the clear water inlet of the marking control valve is opened, high-pressure clear water in the high-pressure cleaning water tank enters the marking control valve through the hose III, then enters the color paste spray head through the hose IV to spray clear water to a collecting tank below for 10-15 seconds, then the clear water inlet of the marking control valve is closed, after the clear water in the hose IV flows out downwards, the color paste inlet of the marking control valve is opened, the lifting arm on the longitudinal moving seat moves up and down for adjustment, the two transverse moving seats drive the longitudinal beam to move, the longitudinal moving seat moves to enable the color paste spray head to draw mark lines of four groups of lower die positions to be installed on the die table, the mark lines of the four groups of lower die positions are rectangular wire frames, and the four lower die positions are respectively installed around the rectangular wire frame, then moving the color paste spray head to draw a mark line of an installation position of an embedded part and a mark line of a position needing to be punched on the laminated plate in a rectangular area defined by four lower dies on the die table, wherein the marking moving speed of the color paste spray head is 13-17 m/min; then the two transverse moving seats drive the longitudinal beam to reset and move to an initial position, the longitudinal moving seats reset and move to the initial position, a clear water inlet of the marking control valve is opened, and high-pressure clear water of the high-pressure cleaning water tank enters the color paste spray head through a hose III, the marking control valve and a hose IV so as to spray clear water to the collecting tank for 10-15 seconds, so that pipeline cleaning is completed; and then the movement control system calculates the position of a rectangular area surrounded by the four groups of lower dies on the die table according to the coordinates of the four groups of lower dies arranged on the die table, a release agent spray head performs reciprocating circuitous forward movement in the rectangular area surrounded by the four groups of lower dies on the die table until the rectangular area surrounded by the four groups of lower dies on the die table is fully coated with a release agent, finally the two transverse moving seats drive the longitudinal beam to reset and move to an initial position, the longitudinal moving seat resets and moves to the initial position, the lifting arm resets and moves to the initial position, and the die table moves to a transmission station at the rear side through a spraying and scribing station. The mill base shower nozzle is including some dispensing needle and the accurate dispensing valve of thimble type, when the device is arranged in the production mode of artifical cloth mould, do not install the lower mould on the mould bench of spraying marking station, draw the rectangle wire frame that represents the superimposed sheet profile through mill base shower nozzle at the mould bench upper surface, and draw built-in fitting mounted position in the rectangle wire frame, superimposed sheet trompil position, the mould bench is retransmitted to producing the behind station of line, it just can to install the lower mould around the rectangle wire frame, at built-in fitting mounted position, superimposed sheet trompil position installs built-in fitting and pipe fitting respectively, be convenient for produce the superimposed sheet.
As a further improvement of the utility model, in the step (2), the left or right vertex angle of the front side of the die table coincides with the origin of the XYZ triaxial coordinate system, in the step (3), the moving path of the release agent spray head in the rectangular area enclosed by the lower die comprises 8 linear paths, and the moving speed of the release agent spray head is 5 m/min; in the step (4), the scribing moving speed of the color paste nozzle is 15 m/min.
As a further improvement of the utility model, in the step (1), the moving path of the release agent spray head in the rectangular area enclosed by the lower die comprises 8 straight paths, and the moving speed of the release agent spray head is 5 m/min.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a schematic structural view of the color paste supply station.
Fig. 3 is an enlarged view of a point a in fig. 1.
Fig. 4 is a perspective view of the present invention.
Fig. 5 is an enlarged view at B in fig. 4.
Fig. 6 is an enlarged view at C in fig. 4.
Fig. 7 is a top view of the present invention.
Fig. 8 is a diagram showing a moving path of the release agent head in a rectangular area surrounded by four lower molds.
The automatic color paste spraying machine comprises a control table 1, a transverse beam 2, a support column 3, a 4X-axis guide rail, a longitudinal beam 5, a transverse moving seat 6, a first 6a top plate, a first 6b side plate, a 7Y-axis guide rail, a longitudinal moving seat 8, a second 8a top plate, a second 8b side plate, a 9 lifting arm, a 9a mounting part, a 10 demolding agent sprayer, a 11 color paste sprayer, a 12 demolding agent supply station, a 13 color paste supply station, a 13a high-pressure color paste tank, a 13b high-pressure cleaning water tank, a 14 spraying and marking station, a 15 die table, a 16 transverse sliding block, a 17 longitudinal sliding block, an 18 transmission station, a 19 driven wheel, a 20 driving wheel, a 21 driving motor, a 22 collecting tank, a 23 linear path and a 24 lower die.
Detailed Description
As shown in fig. 1-8, the spraying and scribing integrated machine comprises a console 1 and two parallel transverse beams 2, wherein a row of support columns 3 are sequentially arranged on the lower side of each transverse beam 2 along the length direction, the support columns 3 are supported on the ground, at least one X-axis guide rail 4 is transversely arranged on each transverse beam 2, a longitudinal beam 5 is arranged between the two transverse beams 2, transverse moving seats 6 are respectively arranged at the left end and the right end of the longitudinal beam 5, the two transverse moving seats 6 are respectively movably connected with the X-axis guide rails 4 on the corresponding transverse beams 2, a first driving mechanism is respectively arranged on the two transverse moving seats 6 corresponding to the transverse beams 2, at least one Y-axis guide rail 7 is longitudinally arranged on the longitudinal beam 5, a longitudinal moving seat 8 movably connected with the Y-axis guide rail 7 is also arranged on the longitudinal beam 5, a second driving mechanism is arranged on the longitudinal moving seat 8 corresponding to the longitudinal beam 5, a vertical lifting arm 9 capable of moving up and down is arranged on the longitudinal moving seat 8, the lower end of the lifting arm 9 is provided with a mold release agent spray head 10 and a color paste spray head 11, a mold release agent supply station 12 and a color paste supply station 13 are respectively arranged corresponding to the mold release agent spray head 10 and the color paste spray head 11, a spraying and marking station 14 is arranged between two rows of support columns 3, and a mold table 15 is positioned on the spraying and marking station 14.
In order to enable the transverse moving seat 6 to move more stably, two X-axis guide rails 4 which are parallel to each other are arranged on the upper side of the transverse beam 2, one X-axis guide rail 4 is arranged on the inner side of the transverse beam 2, the transverse moving seat 6 comprises a first top plate 6a and a first side plate 6b, two groups of transverse sliding blocks 16 which are matched with the two X-axis guide rails 4 on the upper side respectively are arranged on the lower side of the first top plate 6a, a group of transverse sliding blocks 16 which are matched with the X-axis guide rails 4 on the inner side of the transverse beam 2 are arranged on the inner side of the first side plate 6b, and each group of transverse sliding blocks 16 comprises at least two transverse sliding blocks 16. Two groups of guide rail sliding block mechanisms are arranged on the upper part of the transverse beam 2, and a group of guide rail sliding block mechanisms are arranged on the side surface of the transverse beam 2, so that the transverse moving seat 6 can move more stably.
In order to improve the moving stability of the longitudinal moving seat 8, two Y-axis guide rails 7 which are parallel to each other are arranged on the upper side of the longitudinal beam 5, the Y-axis guide rails 7 are arranged on the outer side of the longitudinal beam 5, the longitudinal moving seat 8 comprises a second top plate 8a and a second side plate 8b, two groups of longitudinal sliding blocks 17 which are matched with the two Y-axis guide rails 7 on the upper side respectively are arranged on the lower side of the second top plate 8a, a group of longitudinal sliding blocks 17 which are matched with the Y-axis guide rails 7 on the outer side of the longitudinal beam 5 are arranged on the inner side of the second side plate 8b, and each group of longitudinal sliding blocks 17 comprises at least two longitudinal sliding blocks 17. Two groups of guide rail sliding block mechanisms are arranged at the upper part of the longitudinal beam 5, and a group of guide rail sliding block mechanisms are arranged on the side surface of the longitudinal beam 5, so that the longitudinal moving seat 8 can move more stably.
The driving mechanism I comprises a motor I arranged on the corresponding transverse moving seat 6, a gear I is arranged at the output end of the motor I, a rack I meshed with the gear I is transversely arranged on the corresponding transverse beam 2, the driving mechanism II comprises a motor II arranged on the longitudinal moving seat 8, a gear II is arranged at the output end of the motor II, and a rack II meshed with the gear II is longitudinally arranged on the longitudinal beam 5. The motor drives the first gear to transmit along the first rack on the transverse beam 2, so that the transverse moving seat 6 transversely moves, and the motor drives the second gear to transmit along the second rack on the longitudinal beam 5, so that the longitudinal moving seat 8 longitudinally moves.
The lower end of the lifting arm 9 is provided with a horizontal installation part 9a, the demolding agent spray head 10 and the color paste spray head 11 are both arranged on the installation part 9a, the demolding agent spray head 10 and the color paste spray head 11 are both vertically arranged downwards, the demolding agent spray head 10 is connected with the demolding agent supply station 12 through a first hose, a demolding control valve is arranged on the first hose, the color paste supply station 13 comprises a high-pressure color paste tank 13a and a high-pressure cleaning water tank 13b, the high-pressure color paste tank 13a and the high-pressure cleaning water tank 13b are respectively connected with a color paste inlet and a clear water inlet of the marking control valve through a second hose and a third hose, and an outlet pipeline of the marking control valve is connected with the color paste spray head 11 through a fourth hose. The color paste inlet and the clear water inlet of the marking control valve control color paste or clear water to be sprayed out from the color paste spray head 11, and the high-pressure color paste tank 13a and the high-pressure cleaning water tank 13b respectively adopt a 50L carbon steel cylinder and a 5L stainless steel cylinder.
The front side and the rear side of the spraying and marking station 14 are respectively and correspondingly provided with a transmission station 18, two rows of driven wheels 19 which are arranged in a transverse direction are respectively arranged on the transmission station 18 and the spraying and marking station 14, at least one driving wheel 20 which is in transmission connection with a driving motor 21 is correspondingly arranged in each row of driven wheels 19, and the die table 15 is sequentially transmitted and moved on each station from front to back. A driven wheel 19 and a driving wheel 20 are arranged between two adjacent stations which are far away from each other, and the die table 15 moves backwards on the stations in sequence.
When the automatic die-casting machine works, the two driving mechanisms I synchronously drive the two transverse moving seats 6 to move, the two transverse moving seats 6 drive the longitudinal beam 5 to move, the driving mechanism II drives the longitudinal moving seat 8 to move along the longitudinal beam 5, the lifting arm 9 moves up and down to drive the release agent spray head 10 and the color paste spray head 11 to adjust to a distance suitable for spraying liquid to the die table 15, and the mechanism used for driving the lifting arm 9 to lift on the longitudinal moving seat 8 is a gear rack mechanism, a hydraulic cylinder or an air cylinder. The utility model has the advantages that: the device is used for a laminated slab production line, the mould table 15 sequentially moves on each station of the production line, when the device is used in a production mode of a manipulator mould distribution, four lower moulds 24 are arranged on the mould table 15 of the spraying and marking station 14, and the mould release agent spray head 10 is used for spraying the mould release agent on a rectangular area enclosed by the four lower moulds 24, so that the mould release is conveniently carried out after concrete is poured; when the device is used in a production mode of an artificial cloth mold, a lower mold 24 is not installed on a mold table 15 of a spraying and marking station 14, and the contour, the position of an embedded part and the position of a hole are drawn on the upper surface of the mold table 15 through a color paste spray head 11, so that the double-function work of spraying and marking is realized.
A working method of the spraying and scribing all-in-one machine comprises the following steps:
(1) the die table 15 moves to the spraying and marking station 14 through the front conveying station 18, and when four lower dies 24 which are enclosed into a rectangle are observed to be placed on the die table 15, the outlets of the marking control valves are closed, and the outlets of the demolding control valves are opened;
(2) a mobile control system is integrated in the control platform 1, an XYZ three-axis coordinate system corresponding to the spraying and scribing integrated machine is preset in the mobile control system, when the die table 15 moves to the original position of the XYZ three-axis coordinate system, the driving wheel 20 of the spraying and scribing station 14 stops rotating the die table 15 and is also static, the die table 15 is correspondingly positioned below the spraying and scribing integrated machine, the spraying and scribing integrated machine is used for a laminated slab production line, a production line control system is arranged corresponding to the laminated slab production line, and then the production line control system sends coordinates of four lower dies 24 on the die table 15 to the mobile control system;
(3) the moving control system calculates the position of a rectangular area formed by four groups of lower dies 24 on a die table 15 according to coordinates of the four groups of lower dies 24 on the die table 15, a lifting arm 9 on a longitudinal moving seat 8 moves up and down for adjustment, the moving control system controls two transverse moving seats 6 to drive a longitudinal beam 5 to move, the longitudinal moving seat 8 moves along the longitudinal beam 5, so that a release agent spray head 10 performs reciprocating, roundabout and forward movement in the rectangular area formed by the four groups of lower dies 24 on the die table 15 until the rectangular area formed by the four groups of lower dies 24 on the die table 15 is fully coated with a release agent, the moving path of the release agent spray head 10 in the rectangular area formed by the four groups of lower dies 24 on the die table 15 comprises 7-9 sections of linear paths 23, the width of each section of linear path 23 sprayed by the release agent spray head 10 is 20-30 cm, and the moving speed of the release agent spray head 10 is 3-7 m/min;
(4) the two transverse moving seats 6 drive the longitudinal beam 5 to reset and move to an initial position, the longitudinal moving seat 8 resets and moves to the initial position, a collecting groove 22 is correspondingly arranged below the longitudinal moving seat 8, the collecting groove 22 and a die table 15 on a spraying and marking station 14 are arranged in a staggered mode, a demoulding control valve is closed, a clear water inlet of a marking control valve is opened, high-pressure clear water in a high-pressure cleaning water tank 13b enters the marking control valve through a third hose and then enters a color paste spray head 11 through a fourth hose to spray clear water to the collecting groove 22 for 10-15 seconds, then a clear water inlet of the marking control valve is closed, after clear water in the fourth hose flows downwards, a color paste inlet of the marking control valve is opened, a lifting arm 9 on the longitudinal moving seat 8 moves up and down to adjust, the two transverse moving seats 6 drive the longitudinal beam 5 to move, the longitudinal moving seat 8 moves to enable the color paste spray head 11 to draw a mark line of the installation position of an embedded part on the die table 15, the scribing moving speed of the color paste nozzle 11 is 13-17 m/min, then the two transverse moving seats 6 drive the longitudinal beam 5 to reset and move to the initial position, the longitudinal moving seat 8 resets and moves to the initial position, the demolding control valve is closed, the clear water inlet of the scribing control valve is opened, high-pressure clear water of the high-pressure cleaning water tank 13b enters the color paste nozzle 11 through the third hose, the scribing control valve and the fourth hose, and accordingly clear water is sprayed out of the collecting tank 22 for 10-15 seconds, and pipeline cleaning is completed;
(5) the die table 15 is moved to the rear transport station 18 through the spray scribing station 14.
In the step (1), when the condition that the lower dies 24 are not installed on the die table 15 on the spraying and marking station 14 after the front-side transmission station 18 moves is observed, the outlet of the demolding control valve is closed, the clear water inlet of the marking control valve is opened, high-pressure clear water in the high-pressure cleaning water tank 13b enters the marking control valve through the hose III, then enters the color paste spray head 11 through the hose IV to spray clear water to the collecting tank 22 below for 10-15 seconds, then the clear water inlet of the marking control valve is closed, after the clear water in the hose IV flows out downwards, the color paste inlet of the marking control valve is opened, the lifting arm 9 on the longitudinal moving seat 8 moves up and down for adjustment, the two transverse moving seats 6 drive the longitudinal beam 5 to move, the longitudinal moving seat 8 moves to enable the color paste spray head 11 to draw mark lines at the positions of the four groups of lower dies 24 to be installed on the die table 15, the mark lines at the positions of the four groups of lower dies 24 are rectangular wire frames, and the four lower dies 24 are respectively installed around the rectangular wire frames, then moving the color paste spray head 11 to draw a mark line of an installation position of an embedded part and a mark line of a position needing to be punched on the laminated plate in a rectangular area surrounded by four lower dies 24 on the die table 15, wherein the scribing moving speed of the color paste spray head 11 is 13-17 m/min; then the two transverse moving seats 6 drive the longitudinal beam 5 to reset and move to an initial position, the longitudinal moving seat 8 resets and moves to the initial position, a clear water inlet of the marking control valve is opened, high-pressure clear water of the high-pressure cleaning water tank 13b enters the color paste spray head 11 through the third hose, the marking control valve and the fourth hose, and then clear water is sprayed out of the collecting tank 22 for 10-15 seconds, and pipeline cleaning is completed; then, the movement control system calculates the position of a rectangular area surrounded by the four groups of lower dies 24 on the die table 15 according to the coordinates of the four groups of lower dies 24 arranged on the die table 15, the release agent spray head 10 performs reciprocating circuitous forward movement in the rectangular area surrounded by the four groups of lower dies 24 on the die table 15 until the rectangular area surrounded by the four groups of lower dies 24 on the die table 15 is fully coated with release agent, finally, the two traverse seats 6 drive the longitudinal beam 5 to reset and move to the initial position, the longitudinal moving seat 8 resets and moves to the initial position, the lifting arm 9 resets and moves to the initial position, and the die table 15 moves to the rear-side transmission station 18 through the spraying and marking station 14. Color paste shower nozzle 11 is including some dispensing needle and the accurate dispensing valve of thimble type, when the device is arranged in the production mode of artifical cloth mould, do not install lower mould 24 on the mould platform 15 of spraying marking station 14, draw the rectangular wire frame that shows superimposed sheet profile on mould platform 15 through color paste shower nozzle 11, and draw built-in fitting mounted position in the rectangular wire frame, superimposed sheet trompil position, mould platform 15 retransfers to the station behind the production line, it just can to install lower mould 24 around the rectangular wire frame, at built-in fitting mounted position, superimposed sheet trompil position installs built-in fitting and pipe fitting respectively, be convenient for produce the superimposed sheet. The moving path of the release agent spray head 10 in the rectangular area enclosed by the lower die 24 comprises 8 sections of straight paths 23, and the moving speed of the release agent spray head 10 is 5 m/min.
In the step (2), the left or right vertex angle of the front side of the die table 15 coincides with the origin of the XYZ three-axis coordinate system, in the step (3), the moving path of the release agent spray head 10 in the rectangular area surrounded by the lower die 24 comprises 8 straight paths 23, and the moving speed of the release agent spray head 10 is 5 m/min; in the step (4), the scribing moving speed of the color paste nozzle 11 is 15 m/min.
The utility model has the advantages that: when the device is used in a production mode of mechanical arm mold distribution, four lower molds 24 are installed on a mold table 15 of a spraying and marking station 14, a mold release agent spray head 10 is used for spraying a mold release agent in a rectangular area surrounded by the four lower molds 24, reciprocating circuitous forward movement is carried out in the rectangular area surrounded by the four lower molds 24, the mold release agent is quickly, efficiently and uniformly sprayed in the rectangular area, then a mark line of the installation position of an embedded part is drawn in the rectangular area through a color paste spray head 11, the color paste spray head 11 is cleaned by high-pressure clear water through a primary pipeline before and after use, color paste is prevented from being solidified and blocked in the inner side, and then the mold table 15 is conveyed to the next station. The input of the movement track of the spray head is divided into two ways: one method is that a module-assembling coordinate signal sent by MES is received to carry out automatic spraying work under the automatic module-assembling state of a manipulator; and reading the DXF scribing file in the USB flash disk under the manual die-filling state, and performing automatic scribing. The control console 1 of the spraying manipulator is provided with an integrated industrial computer, a corresponding data acquisition board card and the like, an operating system of the industrial computer is a windows platform, two pieces of software are respectively installed on the platform, wherein the first piece of software is control software for receiving an MES coordinate instruction, and the second piece of software is automatic scribing software for reading the DXF scribing file data of the U disk and processing the data into an operation code; after the system is started and enters a windows platform, respectively opening corresponding software according to different working contents at that time, if spraying work is required, opening the spraying software, and performing spraying work under an MES instruction in an interface of the spraying software; and if the scribing work needs to be carried out, closing the spraying interface, opening scribing software, inserting the USB flash disk written with the DXF scribing file, and carrying out scribing operation for reading the scribing file in the interface of the scribing software.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (6)
1. A spraying and marking-off integrated machine is characterized by comprising a control console and two transverse beams which are parallel to each other, wherein a row of support columns are sequentially arranged on the lower side of each transverse beam along the length direction, the support columns are supported on the ground, at least one X-axis guide rail is transversely arranged on each transverse beam, a longitudinal beam is arranged between the two transverse beams, transverse moving seats are respectively arranged at the left end and the right end of the longitudinal beam, the two transverse moving seats are respectively and movably connected with the X-axis guide rails on the corresponding transverse beams, driving mechanisms I are respectively arranged on the two transverse moving seats corresponding to the transverse beams, at least one Y-axis guide rail is longitudinally arranged on the longitudinal beam, a longitudinal moving seat movably connected with the Y-axis guide rails is further arranged on the longitudinal beam, a driving mechanism II is arranged on the longitudinal moving seat corresponding to the longitudinal beam, a vertical lifting arm capable of moving up and down is arranged on the longitudinal moving seat, a release agent spray nozzle and a color paste spray nozzle are arranged at the lower end of the lifting arm, a release agent supply station and a color paste supply station are respectively arranged corresponding to the release agent spray head and the color paste spray head, a spraying and line-marking station is arranged between the two rows of support columns, and a die table is positioned on the spraying and line-marking station.
2. The integrated spraying and scribing machine as claimed in claim 1, wherein the upper side of the transverse beam is provided with two parallel X-axis guide rails, the inner side of the transverse beam is provided with one X-axis guide rail, the transverse moving seat comprises a first top plate and a first side plate, two groups of transverse sliding blocks matched with the two X-axis guide rails on the upper side are arranged on the lower side of the first top plate, a group of transverse sliding blocks matched with the X-axis guide rails on the inner side of the transverse beam are arranged on the inner side of the first side plate, and each group of transverse sliding blocks comprises at least two transverse sliding blocks.
3. The integrated spraying and scribing machine as claimed in claim 1 or 2, wherein the upper side of the longitudinal beam is provided with two mutually parallel Y-axis guide rails, the outer side of the longitudinal beam is provided with the Y-axis guide rails, the longitudinal moving seat comprises a second top plate and a second side plate, the lower side of the second top plate is provided with two groups of longitudinal sliding blocks which are respectively matched with the two Y-axis guide rails on the upper side, the inner side of the second side plate is provided with a group of longitudinal sliding blocks which are matched with the Y-axis guide rails on the outer side of the longitudinal beam, and each group of longitudinal sliding blocks comprises at least two longitudinal sliding blocks.
4. The integrated machine of claim 1 or 2, wherein the first driving mechanism comprises a first motor mounted on the corresponding traversing seat, a first gear is arranged at an output end of the first motor, a first rack meshed with the first gear is transversely arranged on the corresponding traversing beam, the second driving mechanism comprises a second motor mounted on the longitudinally moving seat, a second gear is arranged at an output end of the second motor, and a second rack meshed with the second gear is longitudinally arranged on the longitudinal beam.
5. The integrated machine of claim 1 or 2, wherein a horizontal installation part is arranged at the lower end of the lifting arm, the mold release agent spray head and the color paste spray head are both arranged on the installation part, the mold release agent spray head and the color paste spray head are both arranged vertically downwards, the mold release agent spray head is connected with the mold release agent supply station through a first hose, a mold release control valve is arranged on the first hose, the color paste supply station comprises a high-pressure color paste tank and a high-pressure cleaning water tank, the high-pressure color paste tank and the high-pressure cleaning water tank are respectively connected with a color paste inlet and a clear water inlet of the line marking control valve through a second hose and a third hose, and an outlet pipeline of the line marking control valve is connected with the color paste spray head through a fourth hose.
6. The integrated spraying and marking machine as claimed in claim 1 or 2, wherein a transmission station is correspondingly arranged on each of the front side and the rear side of the spraying and marking station, two rows of driven wheels arranged in a transverse direction are arranged on each of the transmission station and the spraying and marking station, at least one driving wheel in transmission connection with a driving motor is correspondingly arranged in each row of the driven wheels, and the die tables are sequentially transmitted and moved on each station from front to back.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122162191.XU CN215784248U (en) | 2021-09-08 | 2021-09-08 | Spraying and marking integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122162191.XU CN215784248U (en) | 2021-09-08 | 2021-09-08 | Spraying and marking integrated machine |
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| CN215784248U true CN215784248U (en) | 2022-02-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560067A (en) * | 2021-09-08 | 2021-10-29 | 苏州绿建住工科技有限公司 | Spraying and scribing integrated machine and working method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560067A (en) * | 2021-09-08 | 2021-10-29 | 苏州绿建住工科技有限公司 | Spraying and scribing integrated machine and working method thereof |
| CN113560067B (en) * | 2021-09-08 | 2023-11-07 | 苏州绿建住工科技有限公司 | Spraying and scribing integrated machine and working method thereof |
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