CN207641728U - A kind of concrete sleeper remover automatic spraying machine - Google Patents
A kind of concrete sleeper remover automatic spraying machine Download PDFInfo
- Publication number
- CN207641728U CN207641728U CN201721695086.XU CN201721695086U CN207641728U CN 207641728 U CN207641728 U CN 207641728U CN 201721695086 U CN201721695086 U CN 201721695086U CN 207641728 U CN207641728 U CN 207641728U
- Authority
- CN
- China
- Prior art keywords
- axis
- slide unit
- electronic slide
- sleeper
- sliding block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a kind of concrete sleeper remover automatic spraying machines, mold rollgang including conveying sleeper mould, spraying tripod is equipped with above mold rollgang, upper frame is equipped with the electronic slide unit of Y-axis, and the electronic slide unit of Y-axis is equipped with the first Y-axis sliding block, the second Y-axis sliding block；The electronic slide unit of X-axis is equipped with X-axis slide block；X-axis slide block is equipped with connecting bracket, and connecting bracket lower end is equipped with rotary cylinder, automatic spray gun is installed on rotary cylinder.The utility model is the automatic spraying equipment for aiming at the pre- release agent spraying design of track for a train cement sleeper mould, it fits on track for a train cement sleeper production line, before track for a train cement sleeper mould concrete perfusion, sprays releasing agent automatically in mold, it is easy to operate, it is efficient.
Description
Technical field
The utility model is related to the manufacture fields of railroad sleeper more particularly to a kind of concrete sleeper releasing agent to spray automatically
Machine.
Background technology
Non-fragment orbit is largely laid with application in newly-built high-speed railway main line, achieves good technique effect, wherein double
Block type sleeper application comparative maturity.Double-block type sleeper is produced usually in workshop using circulating production line, and mold is continuously to close
It closes circulation form to operate, before each casting concrete, remover is sprayed after thorough cleaning must be carried out to mold, to ensure that sleeper is suitable
Profit demoulding and presentation quality.
Hand spray releasing agent is used in the past, is quickly flowed using pressure-air and is formed negative pressure and suck remover, sprayed
Pressure-air is sufficiently mixed and is atomized with releasing agent in rifle, is finally sprayed on by spray plane, there is pollution operating environment, range of scatter
Big problem influences the health of operating personnel, and hand spray working efficiency is low, and arbitrariness is also big, and uniformity cannot have
The problems such as effect ensures, causes the waste of remover.
Utility model content
The purpose of this utility model is to design a kind of releasing agent automatic spraying machine suitable for concrete sleeper flow production line.
For the above-mentioned purpose of utility model of realization, the technical solution of the utility model is：A kind of concrete sleeper remover is automatic
Flush coater includes the mold rollgang of conveying sleeper mould, spraying tripod, the spraying foot is equipped with above mold rollgang
Frame includes the upper frame of frame shape, and upper frame is erected at by pillar above mold rollgang；The upper frame is equipped with to be conveyed along mold
Roller-way conveys the electronic slide unit of Y-axis of the direction setting of sleeper mould, and the electronic slide unit of Y-axis includes the electronic slide unit of the first Y-axis, the
The electronic slide unit of two Y-axis；The electronic slide unit parallel interval setting of the electronic slide unit of first Y-axis, the second Y-axis, and synchronized by connecting shaft
Transmission；It is respectively equipped with the first Y-axis sliding block, the second Y-axis sliding block on the electronic slide unit of first Y-axis, the electronic slide unit of the second Y-axis；Institute
The end for stating the electronic slide unit of the first Y-axis is equipped with Y-axis servo motor, Y-axis speed reducer, and Y-axis servo motor is connected by Y-axis speed reducer
Axis in succession, connecting shaft drive the first Y-axis sliding block, the second Y-axis sliding block along the electronic slide unit synchronous slide of Y-axis；
The upper frame is equipped with the X-axis electric sliding along the direction setting for vertically conveying sleeper mould with mold rollgang
Platform；The first Y-axis sliding block, the second Y-axis sliding block are separately mounted to the both ends of the electronic slide unit of X-axis；It is set on the electronic slide unit of X-axis
There is X-axis slide block；The electronic slide unit of X-axis is equipped with X-axis servo motor, X-axis speed reducer, and X-axis servo motor is driven by speed reducer
Dynamic X-axis slide block is along the electronic slide unit sliding of X-axis；
The X-axis slide block is equipped with connecting bracket, and connecting bracket lower end is equipped with rotary cylinder, and installation is automatic on rotary cylinder
Spray gun；The rotary cylinder drives automatic spray gun is fan-shaped in the perpendicular where Y-axis to swing；The automatic spray gun by into
Liquid pipe road is connect with releasing agent dispenser；
The Y-axis servo motor, X-axis servo motor, rotary cylinder, automatic spray gun are respectively connected to control electronic box.
The control electronic box is mounted on the pillar；Control electronic box is internally provided with PLC controller, and outside is equipped with to touch and show
Display screen, power supply indicator and several control buttons.
It is set on the sleeper mould there are four along the electronic slide unit direction of X-axis sleeper die cavity arranged side by side, each sleeper die cavity is along Y
Two spraying areas are distributed in the electronic slide unit of axis.
The utility model has the beneficial effects that：
The utility model is the automatic spraying equipment for aiming at the pre- release agent spraying design of track for a train cement sleeper mould, is fitted over
On track for a train cement sleeper production line, before track for a train cement sleeper mould concrete perfusion, sprayed automatically in mold
Releasing agent, it is easy to operate, it is efficient.
Description of the drawings
Fig. 1 is the structural front view of the utility model；
Fig. 2 is that the utility model sprays foot rest structure schematic diagram；
Fig. 3 is that the utility model controls electronic box outside structure diagram；
Fig. 4 is the structure top view of the utility model.
Specific implementation mode
Below in conjunction with attached drawing, the technical scheme in the utility model embodiment is clearly and completely described.
As shown in Figure 1, 2, a kind of concrete sleeper remover automatic spraying machine includes the mold conveying of conveying sleeper mould 1
Roller-way 2,2 top of mold rollgang are equipped with spraying tripod 3, and the spraying tripod 3 includes the upper frame 4 of frame shape, and upper frame 4 passes through branch
Column 5 is erected at 2 top of mold rollgang.The upper frame 4 is equipped with the direction that sleeper mould 1 is conveyed along mold rollgang 2
The electronic slide unit 6 of Y-axis of setting, the electronic slide unit 6 of Y-axis include the electronic slide unit of the electronic slide unit 601 of the first Y-axis, the second Y-axis 602；
Electronic 602 parallel interval of the slide unit setting of the electronic slide unit 601 of first Y-axis, the second Y-axis, and pass through 603 Synchronous Transmission of connecting shaft；
It is respectively equipped with the first Y-axis sliding block 6011 on the electronic slide unit of the electronic slide unit 601 of first Y-axis, the second Y-axis 602, the second Y-axis is slided
Block 6021；The end of the electronic slide unit of first Y-axis 601 is equipped with Y-axis servo motor 604, Y-axis speed reducer 605, Y-axis servo horse
Connecting shaft 603 is connected by Y-axis speed reducer 605 up to 604, connecting shaft 603 drives the first Y-axis sliding block 6011,6022 edge of the second Y-axis sliding block
Electronic 6 synchronous slide of slide unit of Y-axis.
It is electronic that the upper frame 4 is equipped with the X-axis being arranged along the direction for vertically conveying sleeper mould 1 with mold rollgang 2
Slide unit 7；The first Y-axis sliding block 6011, the second Y-axis sliding block 6021 are separately mounted to the both ends of the electronic slide unit of X-axis 7, the first Y-axis
Sliding block 6011, the second Y-axis sliding block 6021 carrying electronic slide unit 7 of X-axis are slided along the electronic slide unit 6 of Y-axis.
The electronic slide unit 7 of X-axis is equipped with X-axis slide block 701；The electronic slide unit 7 of X-axis is equipped with X-axis servo motor
702, X-axis speed reducer 703, X-axis servo motor 702 drive X-axis slide block 701 to be slided along the electronic slide unit 7 of X-axis by speed reducer 703.
The X-axis slide block 701 is equipped with connecting bracket 704, and 704 lower end of connecting bracket is equipped with rotary cylinder 705, rotary pneumatic
Automatic spray gun 706 is installed on cylinder 705；The rotary cylinder 705 drives automatic spray gun 706 in the perpendicular interior wing where Y-axis
Shape is swung；The automatic spray gun 706 passes through input duct（It is not drawn into figure）With releasing agent dispenser（It is not drawn into figure）Connection.
The Y-axis servo motor 604, X-axis servo motor 702, rotary cylinder 705, automatic spray gun 706 are respectively connected to control
Electronic box 8 processed.
As shown in figure 3, the control electronic box 8 is mounted on the pillar 5；Control electronic box 8 is internally provided with PLC controller,
Outside is equipped with touch display screen 801, power supply indicator 802 and several control buttons 803.
As shown in figure 4, set on the sleeper mould 1 there are four along electronic 7 direction of slide unit of X-axis sleeper die cavity 101 arranged side by side,
There are two spraying areas 102 along the electronic distribution of slide unit 6 of Y-axis for each sleeper die cavity 101.
The concrete sleeper remover automatic spraying machine of the utility model includes automatically controlling and manually controlling two kinds of operation sides
Method；
It automatically controls and includes the following steps：
A, model selection, the system main interface in the touch display screen 801 of control electronic box 8 select automatic picture, go to
Automatic interface；
B, parameter setting, selection parameter setting go to spray parameters setting interface, and initialization system origin checks Y-axis
The position of readiness coordinate of first Y-axis sliding block 6011, the second Y-axis sliding block 6021 on electronic slide unit 6；
Y-axis Initial parameter sets：
Set the first Y-axis sliding block 6011,6021 start of line end position of readiness of the second Y-axis sliding block and initial point distance, operation speed
Degree；Set the first Y-axis sliding block 6011,6021 end of run end position of readiness of the second Y-axis sliding block and initial point distance, the speed of service；
Four sections of Y-axis movement point, and set following parameters：
Coordinate origin plays the distance of spray position 1011, coordinate origin to the first spraying area stop bits 1012 to the first spraying area
Distance, the distance of coordinate origin to the first spraying area rotary cylinder swing position 1013, automatic spray gun 706 is transported in the first spraying area
Scanning frequency degree；Coordinate origin plays the distance of spray position 1014, coordinate origin to the second spraying area stop bits 1015 to the second spraying area
Distance, coordinate origin to the second spraying area rotary cylinder swing position 1016, the operation speed of automatic spray gun 706 in the second spraying area
Degree.
X-axis Initial parameter sets：
It sets X-axis slide block 701 and runs initiating terminal position of readiness and initial point distance, the speed of service；Set 701 row of X-axis slide block
End position of readiness and initial point distance, the speed of service.
X-axis movement is divided to two sections, and sets following parameters：
Coordinate origin is to the first spraying position 1021 apart from, the speed of service；Second spraying position 1022 to the first sprays position
Set 1021 distances, the speed of service；Distance, the speed of service of the 1023 to the second spraying position of third spraying position 1022；4th spray
Apply distance, the speed of service that third spraying position 1023 is arrived in position 1024.
C, it runs, completes the automatic spraying of 1 releasing agent of sleeper mould.
It manually controls and includes the following steps：
A, model selection, the system main interface in the touch display screen 801 of control electronic box 8 select manual picture, go to
Manual interface；
B, initialization system origin, 701 speed of service of X-axis slide block, the first Y-axis sliding block 6011, the operation of the second Y-axis sliding block 6021
Speed；
C, the search of button X-axis origin is clicked in manual operation spraying, and X-axis slide block 701 returns to origin, clicks button Y-axis origin
Search, the first Y-axis sliding block 6011, the second Y-axis sliding block 6021 return to origin；Click button X axis it is left+, X axis it is right-, control X
Axis sliding block 701 is moved along the electronic slide unit of X-axis 7；Before clicking button Y-axis+, after Y-axis-, the first Y-axis sliding block 6011 of control, the
Two Y-axis sliding blocks 6021 are moved along the electronic slide unit of Y-axis 6；Button rotary cylinder is clicked, control rotary cylinder 705 acts, decontrols and stop
Only；Button gun controls are clicked, control automatic spray gun 706 sprays coating, decontrols and stop.
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on this
Embodiment in utility model, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
Claims (3)
1. a kind of concrete sleeper remover automatic spraying machine, which is characterized in that the mold rollgang including conveying sleeper mould,
Spraying tripod is equipped with above mold rollgang, the spraying tripod includes the upper frame of frame shape, and upper frame is erected at mould by pillar
Have above rollgang；The upper frame is equipped with the Y-axis electric sliding for the direction setting that sleeper mould is conveyed along mold rollgang
Platform, the electronic slide unit of Y-axis include the electronic slide unit of the first Y-axis, the electronic slide unit of the second Y-axis；The electronic slide unit of first Y-axis,
The electronic slide unit parallel interval setting of two Y-axis, and pass through connecting shaft Synchronous Transmission；The electronic slide unit of first Y-axis, the second Y-axis are electronic
The first Y-axis sliding block, the second Y-axis sliding block are respectively equipped on slide unit；The end of the electronic slide unit of first Y-axis is equipped with Y-axis servo horse
It reaches, Y-axis speed reducer, Y-axis servo motor connects connecting shaft by Y-axis speed reducer, and connecting shaft drives the first Y-axis sliding block, the second Y-axis to slide
Block is along the electronic slide unit synchronous slide of Y-axis；
The upper frame is equipped with the electronic slide unit of X-axis along the direction setting for vertically conveying sleeper mould with mold rollgang；Institute
State the first Y-axis sliding block, the second Y-axis sliding block is separately mounted to the both ends of the electronic slide unit of X-axis；The electronic slide unit of X-axis is equipped with X-axis
Sliding block；The electronic slide unit of X-axis is equipped with X-axis servo motor, X-axis speed reducer, and X-axis servo motor drives X-axis by speed reducer
Sliding block is along the electronic slide unit sliding of X-axis；
The X-axis slide block is equipped with connecting bracket, and connecting bracket lower end is equipped with rotary cylinder, automatic spray is installed on rotary cylinder
Rifle；The rotary cylinder drives automatic spray gun is fan-shaped in the perpendicular where Y-axis to swing；The automatic spray gun passes through feed liquor
Pipeline is connect with releasing agent dispenser；
The Y-axis servo motor, X-axis servo motor, rotary cylinder, automatic spray gun are respectively connected to control electronic box.
2. concrete sleeper remover automatic spraying machine according to claim 1, which is characterized in that the control electronic box installation
On the pillar；Control electronic box is internally provided with PLC controller, and outside is equipped with touch display screen, power supply indicator and several
Control button.
3. concrete sleeper remover automatic spraying machine according to claim 2, which is characterized in that set on the sleeper mould
There are four along the electronic slide unit direction of X-axis sleeper die cavity arranged side by side, two sprayings are distributed with along the electronic slide unit of Y-axis in each sleeper die cavity
Area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721695086.XU CN207641728U (en) | 2017-12-07 | 2017-12-07 | A kind of concrete sleeper remover automatic spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721695086.XU CN207641728U (en) | 2017-12-07 | 2017-12-07 | A kind of concrete sleeper remover automatic spraying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207641728U true CN207641728U (en) | 2018-07-24 |
Family
ID=62879634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721695086.XU Active CN207641728U (en) | 2017-12-07 | 2017-12-07 | A kind of concrete sleeper remover automatic spraying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207641728U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107876256A (en) * | 2017-12-07 | 2018-04-06 | 北京好运达智创科技有限公司 | A kind of concrete sleeper remover automatic spraying machine |
| CN109304790A (en) * | 2018-12-10 | 2019-02-05 | 湖南五新模板有限公司 | A kind of concrete prefabricated mold with rapid condensation function |
| CN115003419A (en) * | 2020-01-09 | 2022-09-02 | 陶氏环球技术有限责任公司 | Automatic spraying system for generating elastic base plate on sleeper |
-
2017
- 2017-12-07 CN CN201721695086.XU patent/CN207641728U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107876256A (en) * | 2017-12-07 | 2018-04-06 | 北京好运达智创科技有限公司 | A kind of concrete sleeper remover automatic spraying machine |
| CN107876256B (en) * | 2017-12-07 | 2024-01-05 | 北京好运达智创科技有限公司 | Automatic spraying machine for cement sleeper release agent |
| CN109304790A (en) * | 2018-12-10 | 2019-02-05 | 湖南五新模板有限公司 | A kind of concrete prefabricated mold with rapid condensation function |
| CN109304790B (en) * | 2018-12-10 | 2020-12-15 | 湖南五新模板有限公司 | Precast concrete mould with function of condensing fast |
| CN115003419A (en) * | 2020-01-09 | 2022-09-02 | 陶氏环球技术有限责任公司 | Automatic spraying system for generating elastic base plate on sleeper |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107876256A (en) | A kind of concrete sleeper remover automatic spraying machine | |
| CN207641728U (en) | A kind of concrete sleeper remover automatic spraying machine | |
| CN205766713U (en) | Building 3D printing equipment | |
| CN203484273U (en) | Numerical control multifunctional automatic paint sprayer | |
| CN207063993U (en) | Placement layer by layer material distributing machine and the lining trolley comprising this material distributing machine | |
| CN202527315U (en) | Automatic spraying machine | |
| CN108654890A (en) | A kind of swing type architectural engineering plank spray-painting plant based on actuated by cams | |
| CN108525965B (en) | Spraying method and device | |
| CN206642931U (en) | A kind of automatic spraying device | |
| CN104818999A (en) | Concrete spraying and painting integration tunnel construction device | |
| CN110714596A (en) | Putty spraying machine capable of accelerating drying speed and avoiding blockage | |
| CN206128576U (en) | Spraying apparatus for construction coating | |
| CN209937206U (en) | Truss-like release agent paint finishing | |
| CN111070392A (en) | Mechanical arm type mold release agent spraying system | |
| CN206304950U (en) | A kind of pipe coating equipment | |
| CN213547935U (en) | Compound precision etching equipment | |
| CN111975927B (en) | Double-nozzle concrete printing device and method | |
| CN201711510U (en) | Centrifugal casting machine | |
| CN212452211U (en) | Base surface slotting device for building construction | |
| CN206009079U (en) | Camouflage color automatic spray apparatus | |
| CN215784248U (en) | Spraying and marking integrated machine | |
| CN113560067B (en) | Spraying and scribing integrated machine and working method thereof | |
| CN211762346U (en) | Mechanical arm type mold release agent spraying system | |
| CN209599490U (en) | Spray equipment for railway plate die | |
| CN206778780U (en) | Water paint spraying equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |