CN210910497U - Release agent station with spraying function for track slab production - Google Patents
Release agent station with spraying function for track slab production Download PDFInfo
- Publication number
- CN210910497U CN210910497U CN201921449696.0U CN201921449696U CN210910497U CN 210910497 U CN210910497 U CN 210910497U CN 201921449696 U CN201921449696 U CN 201921449696U CN 210910497 U CN210910497 U CN 210910497U
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- base
- release agent
- tension rod
- rod pushing
- track
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Abstract
The utility model discloses a release agent station is used in track board production with spraying function, including base and guide rail, the landing leg is installed to the bottom of base, six joint robots are installed at the longer limit both sides top of base, wherein, the side stretch-draw pole push-in device is installed to the longer limit both sides of base. This release agent station is used in track board production with spraying function, be provided with six joint robot, when the transmission band drives the below that the track board mould removed six joint robot, six joint robot passes through the position that laser rangefinder sensor observed the track board mould, later drive the release agent through pneumatic diaphragm pump and locate the blowout from the release agent shower nozzle, make the release agent evenly paint on the track board mould, be convenient for carry out the automatic spraying release agent to the track board mould, and through the laser rangefinder sensor that is provided with the equidirectional, the track board mould that different position came can be observed, the spraying precision of release agent has been improved, make the qualification rate show the promotion.
Description
Technical Field
The utility model relates to a track board production technical field specifically is a release agent station is used in track board production with spraying function.
Background
The track slab is that the wheel load that comes from rail and fastener is evenly transmitted to cement asphalt mortar bed course to transmit track longitudinal load and horizontal load to concrete convex reference column, in the production process of track slab, need use the mould to produce, after the track slab cooling shaping, need use the release agent to carry out the drawing of patterns.
When the existing track slab is demoulded, the demoulding agent is smeared by manually spraying the demoulding agent back to a spraying pot and then uniformly wiping the demoulding agent by a worker, and the tension rod is manually held and placed in a demoulding agent barrel to be soaked and then is inserted into a mould for use, so that the requirement on a large number of workers is high, the labor intensity of the workers is high, and potential safety hazards exist. The product quality has more human factors, the qualification rate of the product is lower, and the use is inconvenient.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a track board production is with release agent station with spraying function to the track board that solves above-mentioned background art and proposes is when the drawing of patterns, paints the release agent and is carried on the back the watering can by the manual work and spout and then take the even wiping of rag once by the workman, and stretch-draw pole is taken by the manual work and put and soak in the release agent bucket, then inserts and uses in the mould, requires workman in large quantity, and workman intensity of labour is big, potential safety hazard in addition. The product quality has more human factors, the product qualification rate is lower, and the use is inconvenient.
In order to achieve the above object, the utility model provides a following technical scheme: a mold release agent station with a spraying function for track slab production comprises a base and a guide rail, wherein supporting legs are installed at the bottom of the base, six-axis joint robots are installed at the tops of two sides of the longer side of the base, wherein,
the two sides of the longer side of the base are provided with side tension rod pushing devices, the two sides of the shorter side of the base are provided with end tension rod pushing devices, and the guide rail is fixed at the top of the base;
the track plate mould is characterized in that a tension rod pushing device is connected onto the guide rail, transmission belts are arranged on two sides of the top of the base, and a track plate mould is placed on the transmission belts.
Preferably, a pneumatic diaphragm pump is installed on one side of the six-axis joint robot, a laser ranging sensor is installed on the vertical surface of one side, away from the base, of the six-axis joint robot, and a release agent spraying head is installed on one side, away from the base, of the six-axis joint robot.
Preferably, the laser ranging sensors are three in number, and the 3 laser ranging sensors are all installed in different directions.
Preferably, the number of the side tension rod pushing devices is four, and the 4 side tension rod pushing devices are symmetrically arranged on two sides of the base.
Preferably, the stretch rod pushing device and the guide rail form a sliding structure, and the stretch rod pushing device is driven by a toothed belt.
Preferably, the length of the track plate mould is smaller than the width of the conveying belt.
Compared with the prior art, the beneficial effects of the utility model are that: this track board production is with release agent station with spraying function:
1. the six-axis joint robot is arranged, when the conveying belt drives the track plate mold to move below the six-axis joint robot, the six-axis joint robot observes the position of the track plate mold through the laser ranging sensor, then drives the demolding agent to be sprayed out from the demolding agent spraying head through the pneumatic diaphragm pump, so that the demolding agent is uniformly coated on the track plate mold, the automatic demolding agent spraying of the track plate mold is facilitated, the track plate molds coming from different directions can be observed through the laser ranging sensors arranged in different directions, the spraying precision of the demolding agent is effectively improved, and the qualification rate is obviously improved;
2. the side tension rod pushing device and the end tension rod pushing device are arranged, after the track plate mold is sprayed with the demolding agent, the 4 side tension rod pushing devices and the 2 end tension rod pushing devices are used for demolding the track plate in the track plate mold on the conveying belt, and the efficiency of demolding the track plate in the track plate mold is improved;
3. the device is provided with a tension rod pushing device, when the side tension rod pushing device and the end surface tension rod pushing device are respectively inserted into the track plate mould, the track plate is demoulded, the tension rod pushing device is driven by a toothed belt, the tension rod pushing device is moved to the position of the track plate mould after the demoulding is finished, the side tension rod pushing device or the end surface tension rod pushing device is pushed away, and the side tension rod pushing device or the end surface tension rod pushing device is restored to the original position.
Drawings
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic front view of the present invention;
fig. 3 is a schematic view of the top view structure of the present invention.
In the figure: 1. a base; 2. a support leg; 3. a six-axis articulated robot; 4. a pneumatic diaphragm pump; 5. a laser ranging sensor; 6. a mold release agent spray head; 7. a side tension rod pushing device; 8. the end surface tension rod pushing device; 9. a guide rail; 10. a tension rod pushing device; 11. a conveyor belt; 12. a track plate mold.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a release agent station with a spraying function for track slab production comprises a base 1, supporting legs 2, a six-axis joint robot 3, a side tension rod pushing device 4, an end surface tension rod pushing device 5, a guide rail 6, a tension rod pushing device 7, a transmission belt 8 and a track slab mold 9, wherein the supporting legs 2 are installed at the bottom of the base 1, the six-axis joint robot 3 is installed at the tops of two sides of the longer side of the base 1, a pneumatic diaphragm pump 301 is installed at one side of the six-axis joint robot 3, a laser ranging sensor 302 is installed on the vertical surface of one side, far away from the base 1, of the six-axis joint robot 3, a release agent spraying head 303 is installed at one side, far away from the base 1, of the six-axis joint robot 3, when the transmission belt 8 drives the track slab mold 9 to move to the lower part of the six-axis joint robot 3, the six-axis joint robot 3 observes the position of the track slab mold 9 through, then, the pneumatic diaphragm pump 301 drives the demolding agent to be sprayed out from the demolding agent spraying head 303, the demolding agent is uniformly coated on the track plate mold 9, the track plate mold 9 is automatically sprayed with the demolding agent, the three laser ranging sensors 302 are arranged, 3 laser ranging sensors 302 are all arranged in different directions, when the conveying belt 8 drives the track plate mold 9 to move, the track plate mold 9 is likely to incline, the track plate mold 9 coming from different directions can be observed by arranging the laser ranging sensors 302 in different directions, and the six-axis joint robot 3 is convenient to automatically spray the track plate mold 9, wherein,
the two sides of the longer edge of the base 1 are provided with side tension rod pushing devices 4, the number of the side tension rod pushing devices 4 is four, the 4 side tension rod pushing devices 4 are symmetrically arranged on the two sides of the base 1, after the track plate mold 9 is sprayed with a demolding agent, the 4 side tension rod pushing devices 4 and the 2 end tension rod pushing devices 5 are used for demolding track plates in the track plate mold 9 on the transmission belt 8, so that the demolding efficiency of the track plates in the track plate mold 9 is improved, the two sides of the shorter edge of the base 1 are provided with the end tension rod pushing devices 5, and the guide rails 6 are fixed on the top of the base 1;
the track plate demoulding device is characterized in that a tension rod pushing device 7 is connected to the guide rail 6, the tension rod pushing device 7 and the guide rail 6 form a sliding structure, the tension rod pushing device 7 is driven through a toothed belt, when 4 side tension rod pushing devices 4 and 2 end tension rod pushing devices 5 are respectively inserted into a track plate mould 9, the tension rod pushing device 7 is driven through the toothed belt after demoulding of a track plate, the tension rod pushing device 7 is moved to the position of the track plate mould 9 after demoulding is completed, the side tension rod pushing device 4 or the end tension rod pushing device 5 is pushed away, the side tension rod pushing device 4 or the end tension rod pushing device 5 is restored to the original position, two sides of the top of the base 1 are provided with transmission belts 8, the track plate mould 9 is placed on the transmission belts 8, the length of the track plate mould 9 is smaller than the width of the transmission belts 8, the rail plate mould 9 is prevented from colliding with the base 1, and the rail plate mould 9 is prevented from shifting.
The working principle is as follows: when the mold release agent station with the spraying function for the track slab production is used, firstly, when the conveyor belt 8 drives the track slab mold 9 to move to the lower part of the six-axis joint robot 3, the six-axis joint robot 3 can observe the track slab mold 9 coming from different directions through the laser ranging sensors 302 arranged in different directions, after the position of the track slab mold 9 is observed, the pneumatic diaphragm pump 301 drives the mold release agent to be sprayed out from the mold release agent spraying head 303, so that the mold release agent is uniformly coated on the track slab mold 9, the mold release agent is automatically sprayed on the track slab mold 9, after the track slab mold 9 is sprayed with the mold release agent, the track slab in the track slab mold 9 on the conveyor belt 8 is demoulded through the 4 side tension rod pushing devices 4 and the 2 end tension rod pushing devices 5, when the 4 side tension rod pushing devices 4 and the 2 end tension rod pushing devices 5 are respectively inserted into the track slab mold 9, after the track slab is demoulded, the tension rod pushing device 7 is driven by the toothed belt, so that the tension rod pushing device 7 moves to the track slab mould 9 which is demoulded, the side tension rod pushing device 4 or the end tension rod pushing device 5 is pushed away, the side tension rod pushing device 4 or the end tension rod pushing device 5 is restored to the original position, and the demoulding of the track slab mould 9 is completed.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides a track board production is with release agent station with spraying function, includes base (1) and guide rail (6), its characterized in that: the bottom of the base (1) is provided with a supporting leg (2), the tops of two sides of the longer side of the base (1) are provided with six-axis joint robots (3), wherein,
the two sides of the longer side of the base (1) are provided with side tension rod pushing devices (4), the two sides of the shorter side of the base (1) are provided with end tension rod pushing devices (5), and the guide rail (6) is fixed on the top of the base (1);
the track plate mould is characterized in that a tension rod pushing device (7) is connected to the guide rail (6), conveying belts (8) are arranged on two sides of the top of the base (1), and track plate moulds (9) are placed on the conveying belts (8).
2. The mold release station with the spraying function for the production of the track slab as claimed in claim 1, wherein: six joint robot (3) include pneumatic diaphragm pump (301), laser rangefinder sensor (302) and release agent spray head (303), pneumatic diaphragm pump (301) are installed to one side of six joint robot (3), one side vertical plane that base (1) were kept away from in six joint robot (3) installs laser rangefinder sensor (302), release agent spray head (303) are installed to one side that base (1) were kept away from in six joint robot (3).
3. The mold release station with the spraying function for the production of the track slab as claimed in claim 2, wherein: laser rangefinder sensor (302) are provided with three altogether, and 3 laser rangefinder sensor (302) all install in the direction of difference.
4. The mold release station with the spraying function for the production of the track slab as claimed in claim 1, wherein: the side tension rod pushing devices (4) are four in number, and the 4 side tension rod pushing devices (4) are symmetrically arranged on two sides of the base (1).
5. The mold release station with the spraying function for the production of the track slab as claimed in claim 1, wherein: the tension rod pushing device (7) and the guide rail (6) form a sliding structure, and the tension rod pushing device (7) is driven through a toothed belt.
6. The mold release station with the spraying function for the production of the track slab as claimed in claim 1, wherein: the length of the track plate mould (9) is smaller than the width of the conveying belt (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921449696.0U CN210910497U (en) | 2019-09-02 | 2019-09-02 | Release agent station with spraying function for track slab production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921449696.0U CN210910497U (en) | 2019-09-02 | 2019-09-02 | Release agent station with spraying function for track slab production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210910497U true CN210910497U (en) | 2020-07-03 |
Family
ID=71358171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921449696.0U Expired - Fee Related CN210910497U (en) | 2019-09-02 | 2019-09-02 | Release agent station with spraying function for track slab production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210910497U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953127A (en) * | 2022-03-31 | 2022-08-30 | 中铁十六局集团第一工程有限公司 | Production process and equipment of track slab |
-
2019
- 2019-09-02 CN CN201921449696.0U patent/CN210910497U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953127A (en) * | 2022-03-31 | 2022-08-30 | 中铁十六局集团第一工程有限公司 | Production process and equipment of track slab |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200703 Termination date: 20210902 |