CN215745447U - System for vitrifaction of distributing type flying dust high temperature melting utilizes - Google Patents
System for vitrifaction of distributing type flying dust high temperature melting utilizes Download PDFInfo
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- CN215745447U CN215745447U CN202121522373.7U CN202121522373U CN215745447U CN 215745447 U CN215745447 U CN 215745447U CN 202121522373 U CN202121522373 U CN 202121522373U CN 215745447 U CN215745447 U CN 215745447U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
The utility model discloses a distributed fly ash high-temperature melting vitrification utilization system which comprises a vortex combustion chamber, a burnout chamber, a hearth and a waste heat recovery system which are sequentially arranged, wherein the vortex combustion chamber is used for receiving combustion materials of fly ash and is directly connected with a fly ash collecting device on the site of a waste incineration power plant through a conveying pipeline, and flue gas cooled by the waste heat recovery system is led to a flue gas treatment device on the site of the waste incineration power plant. The method solves the problems of complex treatment process, large fuel consumption, incomplete vitrification and poor economical efficiency in the high-temperature melting process of the incineration fly ash.
Description
Technical Field
The utility model relates to the technical field of high-temperature melting vitrification, in particular to a distributed fly ash high-temperature melting vitrification utilization system.
Background
At present, methods for treating a large amount of fly ash generated by a waste incineration boiler include cement solidification, chelating agent stabilization and the like, and secondary pollution is not easy to occur after treatment by the methods. The cement solidification chelating agent stabilizing technology is adopted, the leaching rate of a cement solidification body is high, the capacity of the cement solidification body is high, the fly ash volume is increased, pretreatment is needed or an additive is needed, the solidification of cement paste is possibly influenced, the cost is increased, the alkalinity of the cement enables ammonium ions to be changed into ammonia gas to be released, and when chemical sludge is treated, the mixture is difficult to discharge due to the generation of jelly.
The high-temperature melting method is an important path for harmlessly treating waste incineration which is recognized at present. In the melting and temperature rising process of the fly ash, a large amount of dioxin toxic organic matters contained in the fly ash are decomposed at high temperature and are thoroughly eliminated, and a large amount of heavy metals are encapsulated in a glass body with abnormally stable chemical properties after being cooled along with a melt, so that the harmless treatment of the fly ash is realized. Researches show that the energy consumption for treating the fly ash by adopting a high-temperature melting method is very high, so the fly ash treatment cost is very high, meanwhile, the high-temperature tail gas of a melting furnace cannot be directly discharged into the atmosphere due to the fact that the high-temperature tail gas contains a large amount of heavy metal and smoke dust, complex equipment for cooling, heavy metal removal, dust removal and the like is needed, the system is complex, and the cost of one-time investment and operation and maintenance is very high. The prior art does not describe how to intensively treat a large amount of fly ash generated in respective different waste incineration plants.
SUMMERY OF THE UTILITY MODEL
The utility model mainly solves the technical problems that: the utility model aims to provide a distributed fly ash high-temperature melting vitrification utilization system to solve the problems of complex treatment process, high fuel consumption, incomplete vitrification and poor economy in the fly ash incineration high-temperature melting process. The fly ash burnt on site in the waste incineration power plant is directly conveyed to the high-temperature melting vitrification device in a pneumatic mode, the integrated operation of the melting process and the waste incineration power plant is realized, the whole system forms closed circulation, no extra outward-transported landfill is needed, the only glass slag formed by the system can be recycled, and the zero-landfill green treatment of the waste is really realized.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model provides a distributed fly ash high-temperature melting vitrification utilization system which comprises a vortex combustion chamber, a burnout chamber, a hearth and a waste heat recovery system which are sequentially arranged, wherein the vortex combustion chamber is directly connected with a fly ash collecting device on the site of a waste incineration power plant through a conveying pipeline, and flue gas cooled by the waste heat recovery system is led to a flue gas treatment device on the site of the waste incineration power plant.
Preferably, the vortex combustion chamber is obliquely and fixedly arranged on the sidewall of the burnout chamber and communicated with the inner cavity of the burnout chamber, and the hearth is fixedly arranged at the top of the burnout chamber and communicated with the inner cavity of the burnout chamber; the feed inlet of the vortex combustion chamber comprises a first inlet arranged on the axial direction of the vortex combustion chamber and a grid-shaped second inlet arranged on the side wall of the vortex combustion chamber, and the tail part of the vortex combustion chamber is provided with a cone structure; the discharge gate of vortex combustion chamber is connected with one time row cinder notch, and one time row cinder notch other end is connected with the slagging pipe that sets up in the burnout chamber below, and slagging pipe below has arranged the sealed water-cooling scummer of correspondence.
Preferably, the slag discharge pipe is provided with a smoke extraction port, and the extracted smoke is mixed with outside air and then conveyed into an air preheater for preheating.
Preferably, the waste heat recovery system comprises a waste heat boiler, a dust remover and an air preheater which are sequentially arranged, fly ash generated by the waste heat boiler and the dust remover and fly ash collected by the fly ash collecting device are converged and then are conveyed into the vortex combustion chamber, and flue gas cooled by the air preheater is led to the flue gas treatment device.
Preferably, a fly ash metering and fly ash buffer tank is installed on the fly ash conveying pipeline of the vortex combustor.
Preferably, a spray gun is arranged in the burnout chamber.
Compared with the prior art, the distributed fly ash high-temperature melting vitrification utilization method has the following advantages:
1. the integrated skid-mounted system design is adopted, the system is compact and concise, intelligent control is combined, the automation degree of the system is high, and the safety is good.
2. The method is organically combined with the prior process of the prior waste incineration power plant, and partial equipment of the prior waste incineration power plant is utilized, so that the equipment investment and the operating cost are reduced to the maximum extent.
3. The incineration fly ash is directly conveyed to the high-temperature melting vitrification device in a pneumatic mode, the integrated operation of a melting process and a waste incineration power plant is realized, the whole system forms closed circulation, no additional outward-transported landfill is needed, the only glass slag formed by the system can be recycled, and the zero-landfill green treatment of the waste is really realized.
4. High-temperature vortex combustion is adopted to form secondary reflux, so that the residence time of the fly ash at high temperature is prolonged, 100 percent of the fly ash is completely melted, the fly ash is completely vitrified under the action of a special additive, and the content of a vitreous body is more than 90 percent.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention.
FIG. 2 is a schematic side view of the vortex combustor of the present invention.
Fig. 3 is a schematic view of the structure in the direction a in fig. 2.
Reference numerals: 1-a vortex combustor; 2-a burnout chamber; 3-hearth; 4, a waste heat boiler; 5-a dust remover; 6-air preheater; 7-sealed water-cooled slag separator; 8-primary slag discharge port; 9-a slag discharge pipe; 10-a spray gun; 11-a suction port; 12-fly ash metering; 13-fly ash surge tank; 14-a waste incinerator; 15-chilling acid removal tower; 16-a desulfurization tower; 17-a bag filter; 18-a denitrification system; 19-a first inlet; 20-a second inlet; 21-pyramidal structure.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, the following description of the preferred embodiments of the present invention is provided in connection with specific examples, which should not be construed as limiting the present patent.
As shown in fig. 1-3, the system for distributed high-temperature melting and vitrifying utilization of fly ash provided in this embodiment is combined with an existing incineration power plant to jointly treat incineration fly ash, wherein, based on a certain existing incineration power plant as an implementation basis, the existing incineration power plant includes a garbage incinerator 14, a flue gas treatment device, a fly ash collecting device and a denitration system 18, which are sequentially arranged, wherein the flue gas treatment device is composed of a chilling deacidification tower 15 and a desulfurization tower 16, and the fly ash collecting device employs a bag type dust collector 17. The system that the high temperature melting vitrification of this embodiment utilized is including the vortex combustion chamber 1, burn out room 2, furnace 3, exhaust-heat boiler 4, dust remover 5 and the air heater 6 that arrange in proper order, and overall system realizes the sled dress design, and vortex combustion chamber 1 sets up on 2 lateral walls of burn out room, and furnace 3 sets up in burn out room 2 tops, and the melting lime-ash that the flying ash formed in vortex combustion chamber 1 flows through a row cinder notch 8 the slagging pipe 9 of burn out room 2 bottoms discharges to sealed water-cooling scummer 7. The height of the high-temperature melting furnace (comprising the vortex combustion chamber 1, the burnout chamber 2 and the hearth 3) is not more than 4 meters, the waste heat recovery system (comprising the waste heat boiler 4, the dust remover 5 and the air preheater 6) is arranged in the horizontal direction, and the whole system is compact in arrangement. After the solid waste, hazardous waste and other wastes are incinerated by the garbage incinerator 14, the flue gas is treated by the flue gas treatment device, the fly ash in the flue gas is collected in the bag type dust collector 17, and the collected fly ash is conveyed to the fly ash high-temperature melting vitrification utilization process system through pneumatic conveying. The system of the utility model utilizes the flue gas treatment device and the fly ash trapping device of the existing waste incineration power plant, and reduces the equipment investment and the operating cost to the maximum extent.
The vortex combustion chamber 1 is used for receiving fuel, additive and combustion-supporting air and directly inputting the fuel, the additive and the combustion-supporting air into fly ash collected on site in a waste incineration power plant through a conveying pipeline, the combustion of the fly ash can be realized by adding the fuel, the additive and the combustion-supporting air into vortex combustion, wherein the fuel and the combustion-supporting air are premixed and then injected into the vortex combustion chamber 1, the high combustion temperature in the vortex combustion chamber 1 can be quickly realized, and the fuel is prevented from forming carbon blackening; extremely high temperature is formed in the vortex combustion chamber 1, the central temperature can reach at least 1500-1600 ℃, and the fly ash entering the vortex combustion chamber 1 is completely melted instantly. The additive component comprises SiO2Cullet and CaF2The melting temperature of the fly ash can be effectively reduced, and the vitrification degree is high. The preheating temperature of combustion air is withinAbove 200-300 ℃, and can be mixed with circulating flue gas to achieve the purposes of reducing nitrogen oxides in combustion and saving heat energy.
The vortex combustion chamber 1 is obliquely and fixedly arranged on the side wall of the burnout chamber 2 and communicated with the inner cavity of the burnout chamber, and the hearth 3 is fixedly arranged at the top of the burnout chamber 2 and communicated with the inner cavity of the burnout chamber; the feed inlet of the vortex combustion chamber 1 comprises a first inlet 19 arranged on the axial direction of the vortex combustion chamber and a grid-shaped second inlet 20 arranged on the side wall of the vortex combustion chamber, and the tail part of the vortex combustion chamber 1 is provided with a cone structure 21. Wherein the transport ducts for fly ash, fuel, additives and combustion air lead to a first inlet 19 and a second inlet 20, respectively, through star-shaped feed valves, respectively. Because the second inlet 20 is arranged in a grid shape and has a plurality of grid openings, the output ends of the fly ash, the fuel, the air and the additive can be reasonably arranged on different grid openings respectively, so as to achieve better high-temperature melting effect.
Under the carrying of high-speed rotating airflow, the fly ash in the vortex combustion chamber 1 moves from the inlet end of the vortex combustion chamber 1 to the tail end of the vortex combustion chamber 1 along the cylinder wall direction along a spiral line, and under the action of a cone structure 21 specially designed at the tail part, the fly ash undergoes secondary backflow in the central line direction again, so that the residence time of the fly ash in the high-temperature combustion chamber is greatly prolonged, the melting rate of the outlet fly ash is controlled, and the fly ash can be guaranteed to be melted at 100%.
The molten ash flies to the wall of the vortex combustion chamber 1 under the action of the rotating centrifugal force and is captured by the wall of the vortex combustion chamber to form a layer of slag film, a certain inclination angle is formed through the vortex combustion chamber 1, and the high-temperature liquid film gradually flows downwards under the action of the vortex flow and the gravity and flows out of the vortex combustion chamber 1 through the primary slag discharge port 8 at the tail end. Wherein, the primary slag discharge port 8 is in a thin strip shape L shape, and the width is 50-100 mm.
The high-temperature combustion of the fuel and the weak reductive atmosphere in the combustion chamber can be realized by controlling the proportion of the fuel and the combustion-supporting air in the vortex combustion chamber 1. Combustion smoke in the vortex combustion chamber 1 is led out from an outlet at the tail part of the vortex combustion chamber 1 and then enters the burnout chamber 2, the high-temperature smoke is slightly downwards rushed and then upwards folded out, and a downward outlet faces to a secondary leading-out port of high-temperature slag, so that the purpose of keeping the temperature of a secondary slag melting port by using the high temperature of the high-temperature smoke is realized, and the secondary slag port is prevented from being blocked due to slag cooling to influence the operation of the device. The flame in the burnout chamber 2 can reach extension, and the untrapped molten droplets and the unburnt carbon-containing particles contained in the high-speed airflow have enough residence time and extension space in the burnout chamber 2, so that the unburnt particles and combustible gas in the fuel are completely converted, and meanwhile, when the folded combustion flue gas ascends, the folded combustion flue gas meets a slag condensing pipe at the top of the burnout chamber 2, and the purposes of cooling and condensing residual slag particles in the flue gas are realized. The temperature of the outlet of the burnout chamber 2 is controlled within 1200-1300 ℃.
The dust-containing flue gas after preliminary cooling goes upward to enter a hearth 3, the flue gas in the furnace is further cooled, an SNCR spray gun 10 is arranged in the hearth 3, and the nitrogen oxide in the flue gas in the furnace is removed by spraying liquid ammonia or urea into the furnace, so that the additional burden of removing the nitrogen oxide is not increased for the subsequent process.
The cooled flue gas is then led out of the hearth 3 to enter a tail waste heat boiler 4 for cooling, a dust remover 5 for removing dust, an air preheater 6 for preheating and other process links, the cooled flue gas is then sent to the existing flue gas treatment device (a chilling deacidification tower 15 and a desulfurization tower 16) of the incineration system according to the characteristics of fly ash materials, because the flue gas amount is extremely low, the equipment allowance of the existing process can be used for being compatible with the treatment facility of the part of the flue gas, the flue gas is then used for capturing secondary fly ash again by using a fly ash capturing device in the existing flue gas treatment process system and then sent into a melting system, the circulation is carried out, the system is only provided with a solid waste outlet of vitrified slag at the bottom of the combustion furnace, and therefore the purposes of zero pollution and zero landfill of solid waste, hazardous waste and the like are really realized.
The high-temperature vortex combustion chamber is intelligently controlled, the conveying amount of fly ash is used as a basic parameter, and the fuel and the combustion-supporting air amount are controlled by the temperature of the combustion chamber. And controlling the proportion distribution of the fuel and the combustion air through flue gas component analysis. The amount of additive is controlled by slag flow monitoring.
The fly ash conveying pipeline of the vortex combustion chamber 1 is provided with a fly ash metering 12 and a fly ash buffer tank 13, and the fly ash buffer tank 13 is arranged for buffering the flow change of the fly ash caused by pneumatic conveying and ensuring the constant measurement parameters of the subsequent fly ash entering the furnace.
The sealed water-cooling slag remover 7 can rapidly quench slag to form a glass body. And the slag can be rapidly cooled by adopting a rotary air disc air cooling mode.
The slag discharge pipe 9 is provided with a smoke suction port 11 which mainly has the main functions of sucking partial smoke flow of the hearth 3 to ensure the high temperature of a slag port at the bottom of the melting furnace, and simultaneously sucking partial steam generated by chilling at the lower part, mixing and sending the partial steam into combustion air.
In order to make the process achieve the best working effect and meet the overall performance requirement of the process, the key in the design is to control the supply proportion of the fly ash, the fuel and the combustion air well. In the vortex combustion chamber 1, in the feeding process of the first inlet 19, only mixed fuel and combustion air are introduced into the first inlet 19, the wind speed (generated by pneumatic transmission of the fuel and the combustion air) of the first inlet 19 is controlled to be more than 15-20 m/s, in the feeding process of the second inlet 205, the wind speed (generated by pneumatic transmission of the fuel and the combustion air) of the second inlet 20 is controlled to be more than 120m/s, fly ash is injected from a secant direction through a grid opening (different from a fuel and combustion air inlet) of the second inlet, the introduction speed of the fly ash is controlled to be 40-60 m/s, and the feeding amount of the fly ash accounts for 100% of the total feeding amount of the fly ash. Temperature and pressure measuring points are also arranged in the process system, and gas component content sample collecting and detecting points are arranged in the flue so as to meet the control of the key factors.
The process is suitable for fly ash produced by various incineration processes, such as fly ash produced by a waste incineration boiler, fly ash produced by a waste liquid incinerator, fly ash of a coal-fired boiler, carbon-containing fly ash of a gasification furnace, fly ash produced by a heavy metal refining furnace, ore sand fine powder with the thickness of less than 0.1mm for producing glass and the like, and the fly ash can be subjected to vitrification treatment by adopting the high-temperature melting vitrification process.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the spirit and scope of the utility model, and these modifications and adaptations should be considered within the scope of the utility model.
Claims (6)
1. A system that distributed flying ash high temperature melting vitrification utilized which characterized in that: including vortex combustion chamber (1), burnout chamber (2), furnace (3) and the waste heat recovery system who arranges in proper order, vortex combustion chamber (1) is connected with the on-the-spot fly ash entrapment device of msw incineration power plant through pipeline is direct, warp flue gas after the waste heat recovery system cooling accesss to the on-the-spot flue gas processing apparatus of msw incineration power plant.
2. The system for distributed fly ash high temperature melting vitrification utilization according to claim 1, characterized in that: the vortex combustion chamber (1) is obliquely and fixedly arranged on the side wall of the burnout chamber (2) and communicated with the inner cavity of the burnout chamber, and the hearth (3) is fixedly arranged at the top of the burnout chamber (2) and communicated with the inner cavity of the burnout chamber; the feeding hole of the vortex combustion chamber (1) comprises a first inlet (19) arranged on the axial direction of the vortex combustion chamber and a grid-shaped second inlet (20) arranged on the side wall of the vortex combustion chamber, and the tail part of the vortex combustion chamber (1) is provided with a cone structure (21); the discharge gate of vortex combustion chamber (1) is connected with once row cinder notch (8), and once row cinder notch (8) other end is connected with the slagging pipe (9) of setting in burnout chamber (2) below, and slagging pipe (9) below is correspondingly arranged sealed water-cooling scummer (7).
3. The system for distributed fly ash high temperature melting vitrification utilization according to claim 2, characterized in that: and a smoke extraction port (11) is arranged on the slag discharge pipe (9), and the extracted smoke is mixed with outside air and then is conveyed into an air preheater (6) for preheating.
4. The system for distributed fly ash high temperature melting vitrification utilization according to claim 1, characterized in that: the waste heat recovery system comprises a waste heat boiler (4), a dust remover (5) and an air preheater (6) which are sequentially arranged, fly ash generated by the waste heat boiler (4) and the dust remover (5) is converged with the fly ash collected by the fly ash collecting device and then is conveyed into the vortex combustion chamber (1), and flue gas cooled by the air preheater (6) is led to the flue gas treatment device.
5. The system for distributed fly ash high temperature melting vitrification utilization according to claim 1, characterized in that: and a fly ash metering (12) and a fly ash buffer tank (13) are arranged on a fly ash conveying pipeline of the vortex combustion chamber (1).
6. The system for distributed fly ash high temperature melting vitrification utilization according to claim 1, characterized in that: a spray gun is arranged in the burnout chamber (2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121522373.7U CN215745447U (en) | 2021-07-05 | 2021-07-05 | System for vitrifaction of distributing type flying dust high temperature melting utilizes |
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| CN202121522373.7U CN215745447U (en) | 2021-07-05 | 2021-07-05 | System for vitrifaction of distributing type flying dust high temperature melting utilizes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399437A (en) * | 2021-07-05 | 2021-09-17 | 武汉武锅能源工程有限公司 | System and method for distributed fly ash high-temperature melting vitrification utilization |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399437A (en) * | 2021-07-05 | 2021-09-17 | 武汉武锅能源工程有限公司 | System and method for distributed fly ash high-temperature melting vitrification utilization |
| CN113399437B (en) * | 2021-07-05 | 2023-12-29 | 武汉武锅能源工程有限公司 | System and method for high-temperature melting vitrification utilization of distributed fly ash |
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