CN215554690U

CN215554690U - Automatic brush machine of boiled dumplings

Info

Publication number: CN215554690U
Application number: CN202121203624.5U
Authority: CN
Inventors: 陶金奇; 曾振华
Original assignee: Guangzhou Yinyuan Automation Technology Co ltd
Current assignee: Guangzhou Yinyuan Automation Technology Co ltd
Priority date: 2021-05-31
Filing date: 2021-05-31
Publication date: 2022-01-18
Anticipated expiration: 2031-05-31

Abstract

The utility model relates to an automatic dumpling brushing machine which comprises a rack, wherein a transverse brushing mechanism and a vertical brushing mechanism are arranged in the rack, one side of the rack is provided with a guide bracket, and the guide bracket is matched with a conveying belt and used for limiting a dumpling supporting box; the transverse brush mechanism comprises a first brush extending to the upper part of the guide support, and a rotating shaft of the first brush is parallel to the extending direction of the guide support; the vertical brushing mechanism comprises a second brush extending to the upper part of the guide support, and a rotating shaft of the second brush is vertical to the extending direction of the guide support; one side of the second brush, which is far away from the first brush, is also provided with a blocking mechanism. The utility model can be connected to a dumpling production line to finish the work of automatically brushing the dumpling supporting box, is provided with the brushes in two directions, can realize the actions of brushing the dumpling supporting box in different directions, and enables the dumplings to fall down in the same direction so as to brush the supporting box of the dumplings, reduce the labor intensity of operators and the labor cost of enterprises, and effectively improve the automation level and the production efficiency.

Description

Automatic brush machine of boiled dumplings

Technical Field

The utility model relates to the technical field of brush holder boxes, in particular to an automatic dumpling brushing machine.

Background

At present, food such as boiled dumplings is convenient for store and pack, the boiled dumplings that the assembly line of mill made need use the support box usually to bear, and boiled dumplings need spill flour etc. in order to prevent that its adhesion from on holding in the palm the box usually, this will lead to too much flour to remain on holding in the palm the box, before the packing, need brush the work of holding in the palm the box with clean brush usually, prevent that the flour from influencing the sealed package to holding in the palm the box, when especially needing the hot press to seal, the dust that too much flour caused, arouse unnecessary safety risk easily. In the prior art, the dumpling supporting box is brushed manually by a brush, the pre-process is basically completed automatically, the production efficiency of the dumplings from the production to the flour spreading and the dumpling placing into the tray is high, and the efficiency of processing the dumplings by brushing the supporting box manually is not enough. Therefore, the working time of dumpling processing is long, the working strength of workers is high, errors are easy to occur to influence the normal work of other procedures, and the workers also have the hidden trouble of working fatigue. Moreover, if the dumpling supporting box is manually brushed, the dumpling supporting box is excessively contacted with the made dumplings at a short distance, and certain sanitation and safety hidden dangers exist.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model aims to provide an automatic brush machine for dumplings. The utility model can be connected to a dumpling production line to finish the work of automatically brushing the dumpling supporting box, is provided with the brushes in two directions, can realize the actions of brushing the dumpling supporting box in different directions, and enables the dumplings to fall down in the same direction so as to brush the supporting box of the dumplings, reduce the labor intensity of operators and the labor cost of enterprises, and effectively improve the automation level and the production efficiency.

The automatic dumpling brushing machine comprises a rack, wherein a transverse brushing mechanism and a vertical brushing mechanism are arranged in the rack, one side of the rack is provided with a guide support, and the guide support is matched with a conveying belt and used for limiting a dumpling supporting box; the transverse brushing mechanism comprises a first brush extending to the upper part of the guide support, a rotating shaft of the first brush is parallel to the extending direction of the guide support, and the first brush is used for brushing the dumpling support box transversely; the vertical brushing mechanism comprises a second brush extending to the upper part of the guide support, a rotating shaft of the second brush is vertical to the extending direction of the guide support, and the second brush is used for brushing the dumpling holder box longitudinally; one side of the second brush, which is far away from the first brush, is also provided with a blocking mechanism for limiting the dumpling supporting box.

In one embodiment, the horizontal brush mechanism comprises a first screw rod for enabling the first brush to reciprocate along the horizontal direction, a first driving motor is arranged at one end of the first screw rod, and a driving cylinder for enabling the first brush to reciprocate up and down is further arranged on the first screw rod.

In one embodiment, a limiting rod which synchronously reciprocates up and down with the first brush is arranged below one end, close to the second brush, of the first brush.

In one embodiment, the vertical brush mechanism includes a second driving motor for reciprocating the second brush up and down.

In one embodiment, a second screw rod is arranged above the second driving motor, and the second screw rod is linked with the driving cylinder through a chain.

In one embodiment, the blocking mechanism comprises a movable rod and a limiting plate arranged on the movable rod, and the movable rod can reciprocate along the longitudinal direction.

In one embodiment, sensors for detecting whether the dumpling holding box is in place are arranged below the first brush and the second brush.

In one embodiment, an indicator light is arranged above the rack.

Compared with the prior art, the technical scheme of the utility model has the beneficial effects that:

1. the utility model can be connected to a dumpling production line to finish the work of automatically brushing the dumpling supporting box, is provided with the brushes in two directions, can realize the actions of brushing the dumpling supporting box in different directions, and enables the dumplings to fall down in the same direction to brush the dumpling supporting box, thereby reducing the labor intensity of operators and the labor cost of enterprises, and effectively improving the automation level and the production efficiency. The utility model can also brush the dumpling supporting boxes aiming at the supporting boxes with different specifications, thereby avoiding the close contact between personnel and dumplings and enhancing the safety factor of sanitation.

2. The first brush is controlled by an internal system of the frame, the motor drives the first brush to rotate, and in the process of brushing the support box, the first lead screw can be driven by the first driving motor to control the transverse position of the first brush, so that the first brush can gradually move from one side of the support box to the other side of the support box to brush the support boxes with different widths. In addition, the height position of driving the adjustable first brush of cylinder, when needs brush the support box, can transfer first brush and come to be close to the dumpling support box that conveys, can mention first brush after finishing, let the conveyer belt continue to carry forward the dumpling support box.

3. This device passes through the motor and drives the second brush rotation to make the second brush also have the space that can reciprocate, can hold in the palm the box to the boiled dumpling and realize better brush and hold in the palm box work, can not the boiled dumpling of co-altitude of adaptation holds in the palm the box in addition, then transfers the second brush when brushing the support box, mentions after the completion or when not needing, lets the boiled dumpling hold in the palm the box and pass through.

4. This device passes through the linkage of chain, just can directly select to use which kind of brush to hold in the palm box mechanism work through the corotation or the reversal that drive actuating cylinder, and when the mechanism of violently brushing descends promptly, perpendicular brush mechanism then can mention, vice versa, and the second driving motor who erects brush mechanism moreover can further finely tune to the brush of adaptation under the different condition holds in the palm box work.

5. The stop gear mainly cooperates the brush of erecting the brush mechanism to hold in the palm the box action, holds in the palm the box by the spacing back of limiting plate when the dumpling, and the movable rod this moment is located the one side that is close to the second brush, and the second brush is transferred and is started rotating after suitable height, and the movable rod then sets for according to the procedure, removes to the one side of keeping away from the second brush gradually, and then relies on the drive of conveyer belt, lets the dumpling hold in the palm the box and gos forward slowly, makes the dumpling hold in the palm the box homoenergetic and slowly through the second brush.

Drawings

FIG. 1 is a schematic structural view of an automatic brushing machine for dumplings according to the present invention;

FIG. 2 is a schematic structural view of a lateral brush mechanism of the present invention;

FIG. 3 is a schematic view of the construction of the vertical brush mechanism of the present invention.

Description of reference numerals: 1-a rack, 2-a transverse brush mechanism, 21-a first brush, 22-a first screw rod, 23-a first driving motor, 24-a driving cylinder, 25-a limiting rod, 3-a vertical brush mechanism, 31-a second brush, 32-a second driving motor, 33-a second screw rod, 4-a guide bracket, 5-a blocking mechanism, 51-a movable rod, 52-a limiting plate, 6-a sensor and 7-an indicator light.

Detailed Description

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, so to speak, as communicating between the two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.

As shown in fig. 1-3, the automatic dumpling brushing machine comprises a frame 1, wherein a horizontal brushing mechanism 2 and a vertical brushing mechanism 3 are arranged in the frame 1, a guide bracket 4 is arranged on one side of the frame 1, and the guide bracket 4 is matched with a conveyor belt and used for limiting a dumpling supporting box; the transverse brushing mechanism 2 comprises a first hairbrush 21 extending to the upper part of the guide bracket 4, the rotating shaft of the first hairbrush 21 is parallel to the extending direction of the guide bracket 4, and the first hairbrush 21 is used for brushing the dumpling support box transversely; the vertical brushing mechanism 3 comprises a second brush 31 extending to the upper part of the guide bracket 4, the rotating shaft of the second brush 31 is vertical to the extending direction of the guide bracket 4, and the second brush 31 is used for brushing the dumpling holder box longitudinally; one side of the second brush 31, which is far away from the first brush 21, is also provided with a blocking mechanism 5 for limiting the dumpling supporting box.

The automatic box brushing machine can be connected to a dumpling production line by matching the guide bracket 4 with the conveyor belt to complete the work of automatically brushing the dumpling supporting box. This device has the brush of two kinds of directions, be the first brush 21 of horizontal brush dumpling support box and the second brush 31 of vertical brush dumpling support box respectively, can realize the action of the dumpling support box of equidirectional brush, with the different type of depositing support box of adaptation, especially place the circumstances that the dumpling was placed to horizontal arrangement or vertical arrangement placed the dumpling, and when brushing the support box, can let the dumpling fall down toward same direction, in order to realize letting the dumpling arrange neatly on the dumpling support box, and clear away brush support box work such as unnecessary flour, operating personnel's intensity of labour and the cost of labor of enterprise have been reduced, automatic level and production efficiency have effectively been improved. The utility model can also brush the dumpling supporting boxes by using the limiting function of the blocking mechanism 5 aiming at the supporting boxes with different sizes, thereby avoiding the close contact between personnel and dumplings and enhancing the safety factor of sanitation. The first brush 21 and the second brush 31 are both mainly composed of a rotating shaft and a plurality of rows of tufts thereon, and are generally provided with at least 4 rows of tufts, which are arranged at intervals in the same row and are arranged in a staggered manner with the adjacent row of tufts to realize better brush holder box effect.

In this embodiment, the first brush 21 is adapted to the size of the dumpling holder box, and sometimes cannot be set too large, so as to avoid incomplete brushing, and in order to make the first brush 21 brush the dumpling holder boxes with different widths better, the transverse brushing mechanism 2 comprises a first screw rod 22 for making the first brush 21 reciprocate along the transverse direction, one end of the first screw rod 22 is provided with a first driving motor 23, and the first screw rod 22 is further provided with a driving cylinder 24 for making the first brush 21 reciprocate up and down. The first brush 21 is controlled by an internal system of the frame 1, the motor and the chain drive the first brush 21 extending out of the frame 1 to rotate, and in the process of brushing the support box, the first driving motor 23 can drive the first screw rod 22 to control the transverse position of the first brush 21, so that the first brush can gradually move from one side of the support box to the other side of the support box to brush the support boxes with different widths. In addition, the height position of the first brush 21 can be adjusted by the driving cylinder 24, when the support box needs to be brushed, the first brush 21 can be placed down to be close to the conveyed dumpling support box, after the completion, the first brush 21 can be lifted, and the dumpling support box is continuously conveyed forwards by the conveying belt. Furthermore, a limiting rod 25 which reciprocates up and down synchronously with the first brush 21 is arranged below one end of the first brush 21 close to the second brush 31. Through the setting of gag lever post 25, can carry the boiled dumpling support box restriction that comes to the conveyer belt on suitable position, second brush 31 is brushing the support box in-process moreover, and gag lever post 25 cooperation guide bracket 4 can not make boiled dumpling support box aversion because of frictional force yet.

In the present embodiment, the vertical brush mechanism 3 includes a second drive motor 32 for reciprocating the second fur brush 31 up and down. This device passes through the motor and drives second brush 31 and rotate to make second brush 31 also have the space that can reciprocate, can hold in the palm the box to the boiled dumpling and realize better brush support box work, can adapt not the boiled dumpling of co-altitude in addition and hold in the palm the box, then transfer second brush 31 when brushing the support box, mention when accomplishing the back or not needing, let the boiled dumpling hold in the palm the box and pass through. Further, a second screw 33 is disposed above the second driving motor 32, and the second screw 33 is linked with the driving cylinder 24 through a chain (not shown). Because the dumpling holds in the palm the box and has two kinds of different direction's mode of depositing the dumpling, if use horizontal brush mechanism 2 brush to hold in the palm the box then, then erect brush mechanism 3 and need not move, consequently, through the linkage of chain, just can be through the corotation or the reversal of driving actuating cylinder 24, directly choose what kind of brush holds in the palm box mechanism work of good use, when horizontal brush mechanism 2 descends promptly, erect brush mechanism 3 and then can mention, vice versa, erect and brush second driving motor 32 of mechanism 3 and can further finely tune in addition, hold in the palm the box operation with the brush under the different circumstances of adaptation.

In the present embodiment, the blocking mechanism 5 includes a movable rod 51 and a stopper plate 52 provided on the movable rod 51, and the movable rod 51 is capable of reciprocating in the longitudinal direction. The stop gear 5 mainly is that the cooperation erects the brush of brushing mechanism 3 and holds in the palm the box action, hold in the palm the box by the spacing back of limiting plate 52 when the dumpling, movable rod 51 this moment is located the one side that is close to second brush 31, second brush 31 is transferred and is begun to rotate after suitable height, movable rod 51 then sets for according to the procedure, move to the one side of keeping away from second brush 31 gradually, and then rely on the drive of conveyer belt, let the dumpling hold in the palm the box and advance slowly, make the dumpling hold in the palm the box and all slowly pass through second brush 31, then at the extreme that movable rod 51 removed, can let the dumpling hold in the palm the below that the box breaks away from second brush 31 completely, can remove the dumpling support box through the conveyer belt of another direction.

In this embodiment, a sensor 6 for detecting whether the dumpling holding box is in place is arranged below each of the first brush 21 and the second brush 31. The sensor 6 can adopt a photoelectric sensor, an electronic camera, an inductive switch and the like, can detect whether the bearing mode of the dumpling support box accords with a corresponding dumpling support box brushing mechanism or not, and can start dumpling support box brushing operation if the dumpling support box is in place. An indicator light 7 is arranged above the rack 1 and can be used for indicating whether the step of brushing the support box is started or not, and whether the transverse brushing mechanism 2 or the vertical brushing mechanism 3 is used, so that a worker can remotely and quickly obtain information of the process of brushing the support box and monitor the device in real time.

In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the case of not making a reverse explanation, these directional terms do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present application.

In the drawings, the positional relationship is described for illustrative purposes only and is not to be construed as limiting the present patent; it should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An automatic dumpling brushing machine is characterized by comprising a rack (1), wherein a transverse brushing mechanism (2) and a vertical brushing mechanism (3) are arranged in the rack (1), a guide support (4) is arranged on one side of the rack (1), and the guide support (4) is matched with a conveying belt and used for limiting a dumpling supporting box; the transverse brushing mechanism (2) comprises a first brush (21) extending to the upper part of the guide support (4), the rotating shaft of the first brush (21) is parallel to the extending direction of the guide support (4), and the first brush (21) is used for transversely brushing the dumpling support box; the vertical brushing mechanism (3) comprises a second brush (31) extending to the upper part of the guide support (4), the rotating shaft of the second brush (31) is vertical to the extending direction of the guide support (4), and the second brush (31) is used for brushing the dumpling support box longitudinally; one side of the second brush (31) far away from the first brush (21) is also provided with a blocking mechanism (5) for limiting the dumpling supporting box.

2. An automatic dumpling brushing machine according to claim 1, wherein the transverse brush mechanism (2) comprises a first screw rod (22) for reciprocating the first brush (21) in a transverse direction, a first driving motor (23) is provided at one end of the first screw rod (22), and a driving cylinder (24) for reciprocating the first brush (21) up and down is further provided on the first screw rod (22).

3. Automatic dumpling brushing machine according to claim 2 characterized in that a limiting rod (25) is provided under one end of the first brush (21) near the second brush (31) to reciprocate up and down synchronously with the first brush (21).

4. Automatic dumpling brushing machine according to claim 2 or 3, characterized in that the vertical brushing mechanism (3) comprises a second driving motor (32) for reciprocating the second brush (31) up and down.

5. Automatic brush machine of boiled dumplings according to claim 4, characterized in that a second lead screw (33) is arranged above said second drive motor (32), said second lead screw (33) being linked with said drive cylinder (24) by a chain.

6. Dumpling automatic brushing machine according to claim 5, characterized in that the blocking mechanism (5) comprises a movable rod (51) and a limit plate (52) arranged on the movable rod (51), the movable rod (51) being reciprocatingly movable in the longitudinal direction.

7. Dumpling automatic brushing machine according to claim 1 or 6, characterized in that a sensor (6) for detecting whether the dumpling holder box is in place is arranged below the first brush (21) and the second brush (31).

8. Dumpling automatic brush machine according to claim 7, characterized in that an indicator light (7) is arranged above the frame (1).