CN215544953U

CN215544953U - Lathe for machining roller

Info

Publication number: CN215544953U
Application number: CN202121053426.5U
Authority: CN
Inventors: 朱春山
Original assignee: Tianjin Keweituo Machinery Parts Technology Co ltd
Current assignee: Tianjin Keweituo Machinery Parts Technology Co ltd
Priority date: 2020-07-21
Filing date: 2021-05-18
Publication date: 2022-01-18
Anticipated expiration: 2031-05-18

Abstract

The utility model discloses a lathe for roll processing, which comprises a lathe body and a gearbox, wherein the gearbox is fixed at one end of the lathe body, a lathe head and a lathe tail frame are arranged at two ends of the top of the lathe body, an infrared detector is fixed at the top end of the lathe head, a probe of the infrared detector faces the middle of the lathe body, the other end of the gearbox is connected with a motor, a chuck is fixedly connected to one side of the lathe head close to the middle of the lathe body, a slide rail is arranged between the lathe body and the lathe tail frame, a carriage box is connected to the outer side of the middle of the lathe head, a camera bracket is fixedly connected to the outer side of the carriage box, a camera is fixedly connected to the left side of the top end of the camera bracket, the camera faces a cutter frame, a cutter frame is fixedly connected to the top of a feeding box, and a remote controller is connected to one side of the lathe body far away from the lathe tail frame. The lathe for processing the roller focuses on protecting personal safety, solves the difficult problems encountered in the production process and facilitates remote teaching.

Description

Lathe for machining roller

Technical Field

The utility model relates to the technical field of roll lathe equipment processing, in particular to a lathe for roll processing.

Background

The roller is generally a roller used on a rolling mill, is in a large, thick and heavy cylinder shape, is provided with a groove, and a roller lathe is a lathe special for processing a large roller and is applied to the fields of roller manufacturing, roller repairing and the like, wherein the lathe comprises a lathe bed, a lathe head and a tail frame.

At present, the existing roller processing device has multiple steps, high precision requirement and very strict technical requirement on operators when processing certain workpieces, and the difficult problems existing in the production of general personnel are difficult to solve in time, thereby affecting the quality of products and the production efficiency. For teaching, a common lathe is limited by personnel and regions, and an ideal teaching effect is difficult to achieve, so that the lathe for machining the roller is improved.

Disclosure of Invention

In order to solve the technical problems, the utility model provides the following technical scheme:

the utility model relates to a lathe for processing a roller, which comprises a lathe body and a gearbox, wherein the gearbox is fixed at one end of the lathe body, a lathe head and a lathe tailstock are arranged at two ends of the top of the lathe body, an infrared detector is fixed at the top end of the lathe head, the probe of the infrared detector faces the middle part of the lathe bed, the other end of the gear box is connected with the motor, a chuck is fixedly connected with one side of the lathe head close to the middle part of the lathe body, a slide rail is arranged between the lathe body and the lathe tailstock, the outer side of the middle part of the lathe body is connected with a slide carriage box, the outer side of the slide carriage box is fixedly connected with a camera bracket, the camera is fixedly connected to the left side of the top end of the camera shooting support, the camera faces the tool rest, the tool rest is fixedly connected to the top of the feeding box, and a remote controller is connected to one side, far away from the lathe tail rest, of the lathe body.

As a preferable technical scheme of the utility model, the top end of the slide carriage box is fixedly connected with a feeding box, and a rubber gasket is arranged between the slide carriage box and the feeding box.

As a preferable technical scheme of the utility model, a dustproof net is arranged on one side of the motor, which is far away from the gearbox, and the dustproof net is connected with the motor through a sliding groove.

As a preferable technical scheme of the utility model, the right side of the lathe bed is connected with a remote controller, and the lower part of the remote controller is provided with a heat dissipation net.

As a preferable technical scheme of the utility model, the bottom of the motor is fixedly connected with a motor base, and the motor base is made of a pig iron material.

As a preferable technical scheme of the utility model, one side of the chuck close to the middle part of the lathe body is provided with a jaw, and the jaw is made of a pig iron material.

As a preferable technical scheme of the utility model, the top end of the feeding box is fixedly connected with the cutter frame, and the bottom of the cutter frame is provided with a guide groove for replacing different cutters.

As a preferable technical scheme of the utility model, a centre for supporting a workpiece and a chute for mounting a reamer are arranged in the lathe tailstock sleeve.

The utility model has the beneficial effects that: the lathe for roll machining is provided with a gearbox, and different rotating speeds can be used for different machining materials. The dust screen is arranged at the tail of the motor, so that dust is prevented from entering the motor, and the service life of the motor is prolonged; the infrared detector is assembled at the headstock, so that the machine can be stopped in time for mistaken touch and other dangerous operations, and the personal safety is protected; one end of the lathe is connected with a remote controller, and an image is acquired by a forehead camera connected to the outer side of the slide carriage box, so that real-time remote control can be performed, the problem of difficulty in the production process is conveniently solved, and remote teaching is conveniently developed; the dustproof heat dissipation net is arranged at the bottom of the remote controller, so that dust in a workshop can be effectively prevented from entering the controller, and the normal service life of the controller is ensured; the dustproof heat dissipation net is connected with the controller through a sliding rail, and is convenient to disassemble and clean.

Drawings

Fig. 1 is a schematic structural view of a lathe for roll processing according to the present invention:

fig. 2 is an enlarged structural view a of a lathe for roll processing according to the present invention:

fig. 3 is a schematic view of an enlarged structure 7 of a lathe for roll processing according to the present invention:

in the figure: 1. turning a lathe bed; 2. a gearbox; 3. an electric motor; 4. a motor base; 5. a headstock head; 6. an infrared detector; 7. a chuck; 8. a tool holder; 9. a camera bracket; 10. a camera; 11. a lathe tailstock; 12. a remote controller; 13. a slide rail; 14. a slide carriage box; 15. a feed box; 16. a heat-dissipating web; 31. a dust screen; 71. a claw is provided.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in fig. 1, the lathe for roll processing of the present invention comprises a lathe body 1 and a gearbox 2, wherein the gearbox 2 is fixed at one end of the lathe body 1, a lathe head 5 and a lathe tail frame 11 are arranged at two ends of the top of the lathe body 1, an infrared detector 6 is fixed at the top end of the lathe head 5, a probe of the infrared detector 6 faces the middle of the lathe body 1, the other end of the gearbox is connected with a motor 3, a chuck 7 is fixedly connected at one side of the lathe head 5 close to the middle of the lathe body 1, a slide rail 13 is arranged between the lathe body 1 and the lathe tail frame 11, a carriage box 14 is connected at the outer side of the middle of the lathe body 1, a camera support 9 is fixedly connected at the outer side of the carriage box 14, a camera 10 is fixedly connected at the left side of the top end of the camera support 9, the camera 10 faces the cutter frame 8, a cutter frame 8 is fixedly connected at the top of a feed box 15, and a remote controller 12 is connected at one side of the lathe body 1 far from the lathe tail frame 11.

Wherein, the top end of the slide carriage box 14 is fixedly connected with the feeding box 15, and a rubber gasket is arranged between the slide carriage box 14 and the feeding box 15, so that the tightness of the connection between the slide carriage box 14 and the feeding box 15 can be increased, the friction between the slide carriage box 14 and the feeding box 15 can be prevented, and the service lives of the two boxes can be prolonged.

Wherein, motor 3 keeps away from one side of gearbox 2 and is equipped with dust screen 31, is connected through the spout between dust screen 31 and the motor 3, and dust screen 31 can effectively keep apart the dust and get into the motor, prolongs the life of motor. Through the chute connection, the dust screen 31 is convenient to disassemble and clean.

Wherein, the right side of lathe body 1 is connected with remote control 12, and the lower part of remote control 12 is equipped with radiator-grid 16, can effectively give off the heat of controller, satisfies the normal operational environment demand of ware, prevents simultaneously that the dust from getting into, maintains the controller and normally works.

Wherein, motor base 4 is fixedly connected with in the bottom of motor 3, and motor base 4 adopts pig iron material, and motor base 4 can increase the stationarity of motor, and the jack catch 71 is equipped with in the chuck 7 outside, adopts pig iron material, can strengthen the stability of anchor clamps.

Wherein, the top end of the feeding box 15 is fixedly connected with the cutter frame 8, and the bottom of the cutter frame 8 is provided with guide grooves for replacing different cutters, so that different cutters can be conveniently replaced.

The lathe tailstock 11 sleeve is provided with a top for supporting a workpiece and a sliding groove for mounting a reamer, so that different materials and rollers in different shapes can be conveniently processed, and the production efficiency is improved.

The working principle is as follows: firstly, checking whether the connection of each device of the equipment is normal or not, whether the connection of a workpiece, a chuck 7 and a tailstock is tight or not, and switching on a power supply when the checking is finished; the motor 3 is transmitted to the gearbox 2 in a rotating way, and different gears are selected according to different materials and shapes; the adjusted rotating speed of the gearbox 2 is transmitted to the chuck 7 through the lathe head 5, and the chuck 7 drives the workpiece to rotate; when the roller mill works in manual operation, an operator controls the slide carriage box 14 to move, the slide carriage box 14 drives the feed box 15 to move, the top end of the feed box 15 is provided with a cutter frame 8, and cutters are installed on the cutter frame 8 as required to produce rollers; when the remote control device works in remote operation, the remote controller 12 collects the on-site real-time information of the lathe through the camera 10 and operates through a remote network; the camera 10 is fixed on the outer side of the slide carriage box 14 through the camera bracket 9; in the whole working process, the infrared detector 6 is always kept in a working state, and is stopped immediately when the entering of a person is detected in a specified range, so that the personal safety of the person is ensured; during production, the dust screen 31 can reduce dust entering the motor, the heat dissipation screen 16 can promote heat dissipation of the remote controller 12, and meanwhile, dust entering the controller is reduced, and the remote controller 12 is ensured to work in a normal working environment.

Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A lathe for roll machining comprises a lathe body (1) and a gearbox (2), and is characterized in that the gearbox (2) is fixed at one end of the lathe body (1), a lathe head (5) and a lathe tailstock (11) are arranged at two ends of the top of the lathe body, an infrared detector (6) is fixed at the top end of the lathe head (5), a probe of the infrared detector faces the middle of the lathe body (1), a motor (3) is connected at one end of the gearbox (2), a chuck (7) is fixedly connected to one side, close to the middle of the lathe body, of the lathe head (5), a sliding rail (13) is arranged between the lathe body (1) and the lathe tailstock (11), a slide carriage (14) is connected to the outer side of the middle of the lathe body (1), a camera shooting support (9) is fixedly connected to the outer side of the slide carriage (14), and a camera (10) is fixedly connected to the left side of the top of the camera shooting support (9), the camera (10) faces the tool rest (8), the top of the feeding box is fixedly connected with the tool rest (8), and one side, far away from the lathe tail frame, of the lathe body (1) is connected with a remote controller (12).

2. The lathe for roll processing according to claim 1, characterized in that the top end of the carriage (14) is fixedly connected with a feed box (15), and a rubber gasket is arranged between the carriage (14) and the feed box (15).

3. The lathe for roll machining according to claim 1, characterized in that the side of the motor (3) away from the gearbox (2) is provided with a dust screen (31), and the dust screen (31) is connected with the motor (3) through a sliding groove.

4. The lathe for roll processing according to claim 1, characterized in that a remote controller (12) is connected to the right side of the lathe bed (1), and a heat dissipation net (16) is arranged at the lower part of the remote controller (12).

5. The lathe for roll machining according to claim 1, characterized in that a motor base (4) is fixedly connected to the bottom of the motor (3), and the motor base (4) is made of pig iron.

6. A lathe for the machining of rolls according to claim 1, characterized in that the chuck (7) is provided with jaws (71) on the side close to the middle of the lathe bed (1), the jaws (71) being of pig iron material.

7. The lathe for the machining of rolls according to claim 1, characterized in that said tool holder (8) is fixedly connected to the top end of said feed box (15), and the bottom of said tool holder (8) is provided with a tool-mounting guide channel.

8. The lathe for roll processing according to claim 1, wherein the lathe tailstock (11) sleeve is provided with a tool slide groove and a tip for supporting a workpiece.