CN215505591U

CN215505591U - Device for rapidly improving protein extraction

Info

Publication number: CN215505591U
Application number: CN202121396957.4U
Authority: CN
Inventors: 王滢
Original assignee: Novoprotein Scientific Shanghai Inc
Current assignee: Novoprotein Scientific Shanghai Inc
Priority date: 2021-06-22
Filing date: 2021-06-22
Publication date: 2022-01-14
Anticipated expiration: 2031-06-22

Abstract

The utility model discloses a device for rapidly improving protein extraction, which comprises a tank body, wherein the bottom of the tank body is provided with a first motor, the end head of an output shaft of the first motor is connected with a crushing shaft, a crushing cutter is arranged on the crushing shaft, a heating pipe is wound on the inner wall of the tank body, the top of the tank body is provided with an organic solvent pipe, the top of the tank body is provided with a liquid inlet pipe, and the top of the liquid inlet pipe is provided with an alkali liquor pipe through a three-way pipe; the box internally mounted has the filter, and the box internally mounted that is located the filter below has filtration membrane, and the bottom half is equipped with the second motor, and the output shaft end of second motor is connected with the (mixing) shaft, installs the puddler on the (mixing) shaft, is connected with stirring vane between the puddler, is located to install helical blade on the (mixing) shaft between the stirring vane. The device for rapidly improving the protein extraction can effectively and rapidly extract protein, accelerate the production efficiency, ensure the protein extraction rate in the raw material and improve the resource utilization rate.

Description

Device for rapidly improving protein extraction

Technical Field

The utility model relates to the technical field of protein extraction, in particular to a device for rapidly improving protein extraction.

Background

The protein is an important component for forming human cells and tissues, the activity of the body functions needs the participation of the protein, and according to data statistics, the protein accounts for about 18 percent of the mass of the human body, and is very important for life phenomena.

At present, part of obtained protein comes from using animal tissues, and the other part comes from extracting plant seeds. Therefore, we propose a device to rapidly improve protein extraction.

SUMMERY OF THE UTILITY MODEL

The present invention aims at providing a device for rapidly improving protein extraction, so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme:

a device for rapidly improving protein extraction is designed, and comprises a tank body, wherein a first motor is arranged at the bottom of the tank body, an output shaft end of the first motor is connected with a crushing shaft, the crushing shaft extends to the inside of the tank body, a crushing knife is arranged on the crushing shaft, a heating pipe is wound on the inner wall of the tank body, an organic solvent pipe is arranged at the top of the tank body, a liquid inlet pipe is arranged at the top of the tank body, an alkaline liquor pipe is arranged at the top of the liquid inlet pipe through a three-way pipe, the other end of the liquid inlet pipe is connected with an acid liquor pipe, a feeding hopper is arranged on the side wall of the tank body, a first liquid conveying pipe is arranged on the side wall of the tank body, which is far away from one side of the feeding hopper, and extends downwards to the inside of the tank body, a conveying pump is connected with the end of the first liquid conveying pipe, a second liquid conveying pipe is arranged at the liquid outlet end of the conveying pump and is communicated with a tank body;

the utility model discloses a liquid extraction device, including box, filter, agitator shaft, stirring rod, extraction liquid pipe, box inner wall, the box internally mounted has the filter, is located the box internally mounted of filter below has filtration membrane, and is the extraction district between filtration membrane and the filter, the bottom half is equipped with the second motor, the output shaft end of second motor is connected with the (mixing) shaft, and inside the (mixing) shaft upwards extends to the extraction district, install the puddler on the (mixing) shaft, be connected with stirring vane between the puddler, be located install helical blade on the (mixing) shaft between the stirring vane, be located be equipped with the scraper on the (mixing) shaft of filtration membrane top, be located be equipped with the scum hole on the box lateral wall of filtration membrane top, extraction liquid pipe is installed to box lateral wall bottom, be equipped with the heating rod on the box inner wall.

Preferably, the organic solvent pipe, the alkali liquor pipe and the acid liquor pipe are all provided with electromagnetic valves.

Preferably, the top of the charging hopper is covered with a top cover.

Preferably, the stirring blade is provided with a through hole.

Preferably, a coarse slag port is arranged on the side wall of the box body above the filter plate.

Preferably, an intelligent control cabinet is installed on the outer side wall of the tank body.

Preferably, the bottom of the tank body and the bottom of the box body are both provided with supporting legs.

Compared with the prior art, the utility model has the beneficial effects that: according to the device for rapidly improving protein extraction, the first motor, the crushing shaft and the crushing knife are arranged, the crushing shaft can be driven to rotate through the motor, the crushing knife is driven to crush and refine raw materials, the specific surface area of the raw materials is increased, and the effects of increasing the crushed and refined raw materials and increasing the contact surface area are achieved; by arranging the organic solvent pipe, the alkali liquor pipe and the acid liquor pipe, organic solvents such as petroleum ether or acetone can be injected through the organic solvent pipe, and the pH value of the mixed liquor is adjusted by combining the alkali liquor pipe and the acid liquor pipe, so that the effects of pretreating raw materials and improving the extraction rate are achieved; through setting up second motor, (mixing) shaft, puddler, stirring vane, helical blade, can drive the puddler rotation through the motor drive (mixing) shaft is rotatory, and then drive stirring vane and helical blade rotation stirring mixing mixed solution, reach the intensive mixing mixed solution, improve the effect of raw materials albumen extraction speed. The device for rapidly improving the protein extraction can effectively and rapidly extract protein, accelerate the production efficiency, ensure the protein extraction rate in the raw material and improve the resource utilization rate.

Drawings

FIG. 1 is a front sectional view of a device for rapidly increasing protein extraction according to the present invention;

fig. 2 is a schematic structural perspective view of a device for rapidly improving protein extraction according to the present invention.

In the figure: the tank comprises a tank body 1, a first motor 2, a crushing shaft 3, a crushing cutter 4, a heating pipe 5, an organic solvent pipe 6, a liquid inlet pipe 7, an alkali liquor pipe 8, an acid liquor pipe 9, an electromagnetic valve 10, an adding hopper 11, a top cover 12, a first liquid conveying pipe 13, a conveying pump 14, a second liquid conveying pipe 15, a tank body 16, a filtering plate 17, a filtering film 18, a second motor 19, a stirring shaft 20, a stirring rod 21, a stirring blade 22, a through hole 23, a spiral blade 24, a scraper 25, a slag discharge port 26, an extraction liquid pipe 27, a heating rod 28, a coarse slag port 29, an intelligent control cabinet 30 and supporting legs 31.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a device for rapidly improving protein extraction comprises a tank body 1, wherein a first motor 2 is arranged at the bottom of the tank body 1, the first motor 2 is a forward rotation motor, a wiring end of the first motor 2 is externally connected with a power supply and a control switch through a wire, the start and stop of the first motor 2 are controlled through the control switch, a crushing shaft 3 is connected to the end head of an output shaft of the first motor 2, the crushing shaft 3 extends into the tank body 1, and a crushing cutter 4 is arranged on the crushing shaft 3;

the first motor 2 is started, the first motor 2 drives the crushing shaft 3 to rotate positively at a high speed, and then drives the crushing knife 4 on the crushing shaft 3 to rotate positively at a high speed, and the crushing knife 4 rotating at a high speed is utilized to fully crush and refine the protein extraction raw material.

A heating pipe 5 is wound on the inner wall of the tank body 1, a wiring terminal of the heating pipe 5 is externally connected with a power supply and an intelligent control cabinet 30 through a lead, and the start and stop of the heating pipe 5 are controlled through the intelligent control cabinet 30;

the heating pipe 5 is started, the heating pipe 5 converts electric energy into heat energy, the heat energy is continuously generated in the tank body 1, the wiring end of the intelligent control cabinet 30 is externally connected with a temperature sensor, the temperature sensor is arranged in the tank body 1, the temperature in the tank body 1 is automatically detected through the temperature sensor, and the temperature in the tank body 1 is controlled to be 25-35 ℃.

The top of the tank body 1 is provided with an organic solvent pipe 6, petroleum ether or acetone can be poured into the tank body 1 through the organic solvent pipe 6, raw materials are soaked by using the petroleum ether or acetone solvent, the protein water-dissolving rate in the raw materials is improved, and further the extraction rate of protein is improved, the top of the tank body 1 is provided with a liquid inlet pipe 7, the top of the liquid inlet pipe 7 is provided with an alkali liquor pipe 8 through a three-way pipe, the other end of the liquid inlet pipe is connected with an acid liquor pipe 9, and acidic solution or alkaline solution is poured into the tank body 1 through the alkali liquor pipe 8 and the acid liquor pipe 9, so that the pH value of the solution in the tank body 1 can be adjusted;

the side wall of the tank body 1 is provided with a feeding hopper 11, the top opening of the feeding hopper 11 is large and is communicated with the inside of the tank body 1, raw materials and extract liquor can be easily poured into the inside of the tank body 1 through the feeding hopper 11, the side wall of the tank body 1 far away from one side of the feeding hopper 11 is provided with a first infusion tube 13, the first infusion tube 13 extends downwards to the inside of the tank body 1, the end of the first infusion tube 13 is connected with a delivery pump 14, the delivery pump 14 is a corrosion-resistant chemical centrifugal pump, the wiring end of the delivery pump 14 is externally connected with a power supply and an intelligent control cabinet 30 through a lead, the start and stop of the delivery pump 14 are controlled through the intelligent control cabinet 30, the liquid outlet end of the delivery pump 14 is provided with a second infusion tube 15, and the end of the second infusion tube 15 is communicated with a tank body 16;

the delivery pump 14 is started, the mixed liquid with the raw materials, which is crushed and refined in the tank body 1, is pumped into the first infusion tube 13 by the delivery pump 14, passes through the delivery pump 14, enters the second infusion tube 15, and is injected into the tank body 16 through the second infusion tube 15.

The box 16 is internally provided with a filter plate 17, the filter plate 17 is movably arranged at the top of the box 16, and can separate larger particles of impurities or raw materials in a mixed solution to prevent the impurities or the raw materials from entering an extraction area, so that the extraction speed is reduced, a filter membrane 18 is arranged inside the box 16 below the filter plate 17, the filter membrane 18 can permeate an extraction liquid, and can separate fine raw materials from the bottom of the box 16, so that an extraction mixed liquid can be separated from the raw materials, the extraction area is arranged between the filter membrane 18 and the filter plate 17, the bottom of the box 16 is provided with a second motor 19, the second motor 19 is a forward and reverse speed reducing motor, a wiring terminal of the second motor 19 is externally connected with a power supply and an intelligent control cabinet 30 through a wire, the intelligent control cabinet 30 is used for controlling the start and stop of the second motor 19, the output shaft end head of the second motor 19 is connected with a stirring shaft 20, the stirring shaft 20 upwards extends to the inside of the extraction area, and the stirring shaft 20 is provided with a stirring rod 21, stirring blades 22 are connected between the stirring rods 21, helical blades 24 are arranged on the stirring shaft 20 positioned between the stirring blades 22, and a scraper 25 is arranged on the stirring shaft 20 positioned above the filtering membrane 18;

open second motor 19, second motor 19 is slowly rotatory under the effect of reduction gear, it is rotatory through second motor 19 drive (mixing) shaft 20, and then it is rotatory to drive puddler 21, it drives stirring vane 22 through rotatory puddler 21, helical blade 24 and scraper 25 are rotatory, utilize rotatory stirring vane 22 and helical blade 24 to fully stir the mixing solution mixing, utilize rotatory scraper 25 can shake the raw material granule at filtration membrane 18 top, prevent that the raw material granule from subsiding at filtration membrane 18 top, avoid reducing filtration membrane 18's filtration efficiency.

A slag discharge port 26 is arranged on the side wall of the box body 16 above the filtering membrane 18, a blocking piece is arranged in the slag discharge port 26, the blocking piece is opened, raw materials extracted in the extraction area can be discharged through the slag discharge port 26, an extraction liquid pipe 27 is arranged at the bottom of the side wall of the box body 16, and extraction liquid containing protein can be discharged through the extraction liquid pipe 27;

a heating rod 28 is arranged on the inner wall of the box body 16, a wiring terminal of the heating rod 28 is externally connected with a power supply and an intelligent control cabinet 30 through a lead, and the start and stop of the heating rod 28 are controlled through the intelligent control cabinet 30;

the heating rod 28 is started, the heating rod 28 converts electric energy into heat energy, the heat energy is continuously generated in the box body 16, the wiring end of the intelligent control cabinet 30 is externally connected with the temperature sensor, the temperature sensor is arranged in the box body 16, the temperature in the box body 16 is automatically detected through the temperature sensor, and the temperature in the box body 16 is controlled to be 25-35 ℃.

Specifically, the device for rapidly improving protein extraction is characterized in that in the using process:

firstly, pouring raw materials and extract liquor into a tank body 1 through a feeding hopper 11, then injecting petroleum ether or acetone mixed liquor into the tank body 1 through an organic solvent pipe 6, then adjusting the pH value in the tank body 1 through an alkali liquor pipe 8 or an acid liquor pipe 9, then starting a heating pipe 5, converting electric energy into heat energy through the heating pipe 5, continuously heating in the tank body 1, connecting a terminal of an intelligent control cabinet 30 with an external temperature sensor, placing the temperature sensor in the tank body 1, automatically detecting the temperature in the tank body 1 through the temperature sensor, controlling the temperature in the tank body 1 to be 25-35 ℃, and soaking the raw materials in the tank body 1;

secondly, after soaking for 40min, starting the first motor 2 through the intelligent control cabinet 30, driving the crushing shaft 3 to rotate positively at a high speed by the first motor 2, further driving the crushing cutter 4 on the crushing shaft 3 to rotate positively at a high speed, and fully crushing and refining the protein extraction raw material by utilizing the crushing cutter 4 rotating at the high speed;

thirdly, after the raw materials are crushed and refined, starting a delivery pump 14, pumping the mixed liquid which is crushed and refined in the tank body 1 and carries the raw materials into a first infusion tube 13 by the delivery pump 14, passing through the delivery pump 14, entering a second infusion tube 15, and injecting the mixed liquid into a tank body 16 through the second infusion tube 15;

fourthly, the mixed liquid entering the box 16 enters an extraction area after being filtered by the filter plate 17 to form larger particles, the heating rod 28 is started to convert electric energy into heat energy, the heat energy is continuously generated inside the box 16, the temperature sensor is externally connected with a terminal of the intelligent control cabinet 30 and is arranged inside the box 16, the temperature inside the box 16 is automatically detected through the temperature sensor, the temperature inside the box 16 is controlled to be 25-35 ℃, the second motor 19 is started, the second motor 19 slowly rotates under the action of the reducer, the stirring shaft 20 is driven to rotate through the second motor 19, the stirring rod 21 is further driven to rotate, the stirring blade 22, the spiral blade 24 and the scraper 25 are driven to rotate through the rotating stirring rod 21, and the mixed liquid is fully stirred and uniformly mixed by the rotating stirring blade 22 and the spiral blade 24;

the fifth step; close second motor 19, the extract that contains protein that the back obtained after the intensive mixing sees through filtration membrane 18, discharges through extract liquid pipe 27, and the back of discharging opens the closure again, with the inside extraction in extraction district accomplish the raw materials through arrange cinder notch 26 discharge can for this improve protein extraction's device fast can reach effective quick extraction protein, accelerate production efficiency, can guarantee the inside protein extraction rate of raw materials again, improve resource utilization rate

Furthermore, all install solenoid valve 10 on organic solvent pipe 6, alkali liquor pipe 8, the sour liquid pipe 9, the wiring end of solenoid valve 10 is connected with power and intelligent control cabinet 30 through the wire is external, opens and stops of solenoid valve 10 through intelligent control cabinet 30 control.

Further, a top cover 12 is covered on the top of the hopper 11.

Furthermore, the through holes 23 are formed in the stirring blade 22, and the through holes 23 can reduce the rotating stress of the stirring blade 22 and reduce the risk of damage to the stirring blade 22.

Furthermore, a coarse slag port 29 is arranged on the side wall of the box body 16 above the filter plate 17, and larger particles of raw materials can be discharged through the coarse slag port 29.

Further, install intelligent control cabinet 30 on jar body 1 lateral wall, intelligent control cabinet 30's wiring end is external through the wire has time-recorder, temperature sensor and pH sensor, and it smashes time to calculate the raw materials through the time-recorder and soak, examines jar body 1 and the inside temperature of box 16 through temperature sensor, detects jar internal pH value of body 1 through pH sensor.

Furthermore, the bottoms of the tank body 1 and the box body 16 are provided with supporting legs 31.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a device for improve protein extraction fast, includes jar body (1), its characterized in that: the utility model discloses a jar body, including jar body (1), crushing shaft (3) are connected to the output shaft end of first motor (2), and crushing shaft (3) extend to jar body (1) inside, install crushing sword (4) on crushing shaft (3), it has heating pipe (5) to twine on jar body (1) inner wall, organic solvent pipe (6) are installed at jar body (1) top, jar body (1) top is equipped with feed liquor pipe (7), lye pipe (8) are installed through the three-way pipe in feed liquor pipe (7) top, and the other end is connected with sour liquid pipe (9), be equipped with on jar body (1) lateral wall and add hopper (11), keep away from install first transfer line (13) on jar body (1) lateral wall of adding hopper (11) one side, and inside first transfer line (13) downwardly extending to jar body (1), first transfer line (13) end is connected with delivery pump (14), a second infusion tube (15) is arranged at the liquid outlet end of the delivery pump (14), and the end head of the second infusion tube (15) is communicated with a box body (16);

the utility model discloses a novel box, including box (16), filter (17), be located box (16) internally mounted below filter (17) has filtration membrane (18), and for extracting the district between filtration membrane (18) and filter (17), box (16) bottom is equipped with second motor (19), the output shaft end of second motor (19) is connected with (mixing) shaft (20), and inside (mixing) shaft (20) upwards extend to the extraction district, install puddler (21) on (mixing) shaft (20), be connected with stirring vane (22) between puddler (21), be located install helical blade (24) on (mixing) shaft (20) between stirring vane (22), be located be equipped with scraper (25) on (mixing) shaft (20) of filtration membrane (18) top, be located be equipped with row cinder notch (26) on box (16) the lateral wall of filtration membrane (18) top, an extraction liquid pipe (27) is installed at the bottom of the side wall of the box body (16), and a heating rod (28) is arranged on the inner wall of the box body (16).

2. The apparatus of claim 1, wherein the apparatus comprises: the organic solvent pipe (6), the alkaline liquid pipe (8) and the acid liquid pipe (9) are all provided with electromagnetic valves (10).

3. The apparatus of claim 1, wherein the apparatus comprises: the top of the feeding hopper (11) is covered with a top cover (12).

4. The apparatus of claim 1, wherein the apparatus comprises: and the stirring blade (22) is provided with a through hole (23).

5. The apparatus of claim 1, wherein the apparatus comprises: and a coarse slag opening (29) is formed in the side wall of the box body (16) above the filter plate (17).

6. The apparatus of claim 1, wherein the apparatus comprises: an intelligent control cabinet (30) is installed on the outer side wall of the tank body (1).

7. The apparatus of claim 1, wherein the apparatus comprises: the bottom of the tank body (1) and the bottom of the tank body (16) are both provided with supporting legs (31).