CN111167151A - Citrus peel pectin extraction element - Google Patents
Citrus peel pectin extraction element Download PDFInfo
- Publication number
- CN111167151A CN111167151A CN201811334641.5A CN201811334641A CN111167151A CN 111167151 A CN111167151 A CN 111167151A CN 201811334641 A CN201811334641 A CN 201811334641A CN 111167151 A CN111167151 A CN 111167151A
- Authority
- CN
- China
- Prior art keywords
- stirring
- citrus peel
- kettle body
- peel pectin
- filter screen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0215—Solid material in other stationary receptacles
- B01D11/0253—Fluidised bed of solid materials
- B01D11/0257—Fluidised bed of solid materials using mixing mechanisms, e.g. stirrers, jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0045—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid alpha-D-Galacturonans, e.g. methyl ester of (alpha-1,4)-linked D-galacturonic acid units, i.e. pectin, or hydrolysis product of methyl ester of alpha-1,4-linked D-galacturonic acid units, i.e. pectinic acid; Derivatives thereof
- C08B37/0048—Processes of extraction from organic materials
Abstract
The invention discloses a citrus peel pectin extraction device which comprises a reaction kettle body, a PCL control device, a stirring and crushing device and a fixing seat, wherein the stirring and crushing device is provided with a stirring shaft, a driving motor of the stirring and crushing device is electrically connected with the PCL control device, a rotary bearing is rotatably connected with a filtering and separating device, a shell is in sealed movable connection with a discharge valve through a sealing gasket, a filter screen is arranged at the upper end of the shell, and a servo motor is electrically connected with the PCL control device through a lead. The off-site citrus peel pectin extraction device designed by the invention breaks through the traditional ground extraction mode, improves the sanitary condition of citrus peel pectin extraction, ensures uniform wetting of citrus peel pectin by the stirring and crushing device, realizes automation of the extraction process by the PCL control device, greatly reduces the working strength, and realizes automatic control of the whole extraction process after citrus peel is placed in a tank.
Description
Technical Field
The invention belongs to the technical field of pectin extraction, and particularly relates to a citrus peel pectin extraction device.
Background
Pectin is a natural high molecular compound and has good gelling and emulsifying stabilizing effects, is usually white, light yellow or brown powder, is dissolved in water to form viscous liquid, and is widely used in the industries of food, medicine, daily chemicals and textile. The pectic substance is one of the plant cell wall components, is present in the intercellular layer between adjacent cell walls, and plays a role in binding cells together. The peels of oranges, lemons, grapefruits and the like are rich in pectin, are the most abundant sources of pectin, the pectin content of the orange peels reaches about 6 percent, the orange peels are the most ideal raw materials for preparing the pectin, and the fresh peels or the dried and preserved orange peels can be used as the raw materials. In the pectin preparation process, the pericarp needs to be smashed to the particle size of 2-5mm, and then the pericarp is treated in steam or boiling water for 5-8 minutes to inactivate the activity of the pectinase; then stirring and cleaning at high temperature to remove bitter substances, pigments, residual sugar acids and other impurities in the raw materials; and then carrying out extraction treatment, namely pouring the minced raw materials into an extraction device, adding water, adding acid to adjust the pH value, introducing steam, heating while stirring, keeping for 45-60 minutes, and filtering to obtain filtrate, thus extracting most of pectin. Therefore, the extraction device is a vital equipment in the pectin making process.
However, in the traditional extraction process of the pectin from the citrus peels, the whole process not only has high labor intensity, but also has poor sanitation degree, and the quality of the pectin from the citrus peels is greatly influenced. The turning process of the crane-type device is mechanized in large-scale production, so that the method is quick and convenient, saves manpower and material resources, reduces pollution in the extraction process of pectin from orange peels, and realizes clean production.
Meanwhile, the existing citrus peel pectin extraction device not only has the problems of high difficulty in storing and unloading waste materials and poor working efficiency, but also can solve the problems of uneven separation and the like, so that the citrus peel pectin extraction device which can improve the working efficiency, reduce the labor intensity and avoid the uneven separation needs to be designed to solve the defects of the problems.
Disclosure of Invention
The invention aims to provide a citrus peel pectin extraction device, which reduces the labor intensity and has more efficient degumming extraction.
The citrus peel pectin extraction device provided by the invention comprises a reaction kettle body, a PCL control device, a stirring and crushing device and a fixed seat; the right side of the upper end of the reaction kettle body is provided with a feed inlet, the bottom of the reaction kettle body is provided with a discharge valve, the inner wall of the reaction kettle body is symmetrically provided with a temperature sensor and a humidity sensor which are both electrically connected with a PCL control device, the stirring and crushing device is provided with a stirring shaft, a driving motor of the stirring and crushing device is electrically connected with the PCL control device, the stirring shaft is arranged in a cavity of the reaction kettle body, the stirring shaft is provided with a spiral turning blade and a petal-shaped stirring blade, a fixed seat is fixedly connected with the outer wall of the reaction kettle body, a rotary bearing is arranged in the fixed seat, the rotary bearing is rotatably connected with a filtering and separating device, the filtering and separating device comprises a shell, a filter screen, a roller and a servo motor, the shell is hermetically and movably connected with the discharge valve through a sealing gasket, the filter, the output shaft of the servo motor is connected with the roller in a rotating mode through the coupler, the servo motor is electrically connected with the PCL control device through a conducting wire, and the discharging pipe is arranged on the right side of the shell.
Preferably, the helical turning vanes are circumferentially arranged on the circumference of the stirring shaft.
Preferably, the petal-shaped stirring vanes are arranged at the bottom of the stirring shaft.
Preferably, the filter screen is a double-layer filter screen, and the aperture of the double-layer filter screen is 0.5-10 mm.
Preferably, a valve is arranged on the discharge pipe.
The invention has the technical effects and advantages that: according to the citrus peel pectin extraction device, when citrus peel pectin is extracted, the citrus peel can be continuously turned and crushed by the spiral turning blade arranged on the stirring shaft in the reaction kettle body, so that the citrus peel is crushed and uniformly rolled, the citrus peel can be thoroughly stirred at the bottom of the reaction kettle body by the petal-shaped stirring blades arranged on the stirring shaft, and the citrus peel can not be caked and is not easy to mildew and the like by the spiral turning blade and the petal-shaped stirring blades; the temperature sensor and the humidity sensor are symmetrically arranged on the inner wall of the reaction kettle body, so that the temperature and the humidity in the reaction kettle body can be monitored in real time; compared with the traditional fermentation device, the off-ground citrus peel pectin extraction device designed by the invention breaks through the traditional ground extraction mode, improves the sanitary condition of citrus peel pectin extraction, the stirring and crushing device provides guarantee for uniform wetting of citrus peel pectin, the PCL control device not only realizes automation of the extraction process, but also greatly reduces the working strength, and after citrus peel is put into a tank, the whole extraction process is automatically controlled; meanwhile, the liquid is filtered by the double-layer filter screen, powder such as citrus peel is not allowed to pass through the filter screen, under the action of the double-layer filter screen, citrus peel pectin below the filter screen is discharged through the discharge valve, the citrus peel pectin can be discharged only by rotating the discharge valve, and the drum is rotationally connected with the servo motor, so that the extraction of pectin in the citrus peel can be accelerated.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure: 1 reaction kettle body, 2 feed inlets, 3 discharge valves, 4 temperature sensors, 5 humidity sensors, 6PCL control device, 7 stirring and crushing devices, 701 stirring shaft, 702 spiral turning blade, 703 petal-shaped stirring blade, 8 fixing seat, 801 rotating bearing, 9 filtering and separating device, 901 shell, 902 filter screen, 903 roller, 904 servo motor and 905 discharge pipe.
Detailed Description
The detailed structure of the present invention will be further explained with reference to specific embodiments.
As shown in figure 1, the citrus peel pectin extraction device comprises a reaction kettle body 1, a PCL control device 6, a stirring and crushing device 7 and a fixing seat 8.
The right side of 1 upper end of reation kettle body is equipped with feed inlet 2, just the bottom of reation kettle body 1 is equipped with ejection of compact valve 3, and the symmetry is equipped with temperature sensor 4 and humidity transducer 5 on the interior wall of reation kettle body 1, temperature sensor 4 and humidity transducer 5 all with 6 electric connection of PCL controlling means.
Stirring reducing mechanism 7 is equipped with (mixing) shaft 701, stirring reducing mechanism 7's driving motor and PCL controlling means 6 electric connection, in the cavity of (mixing) shaft 701 setting at reation kettle body 1, be equipped with spiral turning blade 702 and petal stirring leaf 703 on the (mixing) shaft 701.
The helical turning vanes 702 are circumferentially arranged on the circumference of the stirring shaft 701, and the petal-shaped stirring vanes 703 are arranged at the bottom of the stirring shaft 701.
Fixing base 8 and reation kettle body 1's outer wall fixed connection, and fixing base 8's inside is equipped with swivel bearing 801, and swivel bearing 801 rotates and is connected with filtration separator 9.
The filtering and separating device 9 comprises a shell 901, a filter screen 902, a roller 903 and a servo motor 904, wherein the shell 901 is in seal movable connection with the discharge valve 3 through a sealing gasket.
The filter screen 902 is arranged at the upper end of the casing 901, the filter screen 902 is a double-layer filter screen, and the aperture of the double-layer filter screen is 0.5-10 mm.
When the device is used, the citrus peels are fed into the reaction kettle body 1 through the feeding hole 2, and after appropriate purified water is added, a power switch of the PCL control device 6 is turned on.
After setting the working parameters of the PCL control device 6, the heating device in the reaction kettle body 1 is turned on, and simultaneously, the control button of the stirring and crushing device 7 on the PCL control device 6 is turned on, so that the stirring and crushing device 7 operates normally.
The orange peel stirring device has the advantages that the orange peel is continuously overturned and smashed by the spiral overturning blades 702 in the reaction kettle body 1, so that the orange peel is smashed and evenly overturned, the orange peel can be thoroughly stirred at the bottom of the reaction kettle body 1 through the petal-shaped stirring blades 703 arranged on the stirring shaft 701, and the orange peel cannot be agglomerated and is not easy to mildew and the like due to the spiral overturning blades 702 and the petal-shaped stirring blades 703.
Temperature sensor 4 and humidity transducer 5 are equipped with to the symmetry on the inner vessel wall of reation kettle body 1, can the inside humiture of real-time supervision reation kettle body, then transmit signal for PCL controlling means 6, and PCL controlling means 6 handles the back, whether controls to heat and add water.
Compared with the traditional fermentation device, the off-ground citrus peel pectin extraction device designed by the invention breaks through the traditional ground extraction mode, improves the sanitary condition of citrus peel pectin extraction, ensures uniform wetting of citrus peel pectin by the stirring and crushing device 7, realizes automation of the extraction process by the PCL control device 6, greatly reduces the working strength, and realizes automatic control of the whole extraction process after citrus peel is put into a tank.
Meanwhile, the device filters liquid through the double-layer filter screen, powder such as citrus peel is not allowed to pass through the filter screen, under the action of the double-layer filter screen, citrus peel pectin below the filter screen is discharged through the discharge valve 3, discharging can be achieved only by rotating the discharge valve 3, and the roller 903 is rotationally connected with the servo motor 904, so that extraction of pectin in the citrus peel can be accelerated.
The above description of the embodiments is only intended to facilitate the understanding of the core ideas of the present invention. Any obvious modifications, equivalents or other improvements made without departing from the spirit of the invention are intended to be included within the scope of the invention.
Claims (5)
1. The utility model provides a citrus peel pectin extraction element, includes reation kettle body (1), PCL controlling means (6), stirring reducing mechanism (7) and fixing base (8), the right side of reation kettle body (1) upper end is equipped with feed inlet (2), and the bottom of reation kettle body (1) is equipped with ejection of compact valve (3), its characterized in that:
temperature sensor (4) and humidity transducer (5) are symmetrically arranged on the inner wall of reaction kettle body (1), temperature sensor (4) and humidity transducer (5) are electrically connected with PCL control device (6), stirring and crushing device (7) is provided with stirring shaft (701), a driving motor of stirring and crushing device (7) is electrically connected with PCL control device (6), stirring shaft (701) is arranged in a cavity of reaction kettle body (1), spiral turning blades (702) and petal-shaped stirring blades (703) are arranged on stirring shaft (701), fixing seat (8) is fixedly connected with the outer wall of reaction kettle body (1), rotary bearing (801) is arranged inside fixing seat (8), rotary bearing (801) is rotatably connected with filtering and separating device (9), and filtering and separating device (9) comprises a shell (901), a filtering net (902), Roller (903) and servo motor (904), casing (901) are through sealed the sealed swing joint of sealed pad with ejection of compact valve (3), and filter screen (902) set up in the upper end of casing (901), roller (903) set up the inside at casing (901), and the output shaft of servo motor (904) passes through the shaft coupling and is connected with roller (903) rotation, and servo motor (904) pass through wire and PCL controlling means (6) electric connection, and the right side of casing (901) is equipped with discharging pipe (905).
2. The citrus peel pectin extraction device of claim 1, wherein: the spiral turning blade (702) is arranged around the circumference of the stirring shaft (701).
3. The citrus peel pectin extraction device of claim 1, wherein: the petal-shaped stirring blades (703) are arranged at the bottom of the stirring shaft (701).
4. The citrus peel pectin extraction device of claim 1, wherein: the filter screen (902) is a double-layer filter screen, and the aperture of the double-layer filter screen is 0.5-10 mm.
5. The citrus peel pectin extraction device of claim 1, wherein: a valve is arranged on the discharge pipe (905).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811334641.5A CN111167151A (en) | 2018-11-10 | 2018-11-10 | Citrus peel pectin extraction element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811334641.5A CN111167151A (en) | 2018-11-10 | 2018-11-10 | Citrus peel pectin extraction element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111167151A true CN111167151A (en) | 2020-05-19 |
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ID=70647926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811334641.5A Pending CN111167151A (en) | 2018-11-10 | 2018-11-10 | Citrus peel pectin extraction element |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111167151A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659155A (en) * | 2020-06-11 | 2020-09-15 | 张家界普兰植物开发有限公司 | Device for improving purity of extracted hesperidin |
| CN114149910A (en) * | 2021-11-02 | 2022-03-08 | 广东佳宝集团有限公司 | A high-efficient extraction equipment for tangerine peel functional component draws |
-
2018
- 2018-11-10 CN CN201811334641.5A patent/CN111167151A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659155A (en) * | 2020-06-11 | 2020-09-15 | 张家界普兰植物开发有限公司 | Device for improving purity of extracted hesperidin |
| CN114149910A (en) * | 2021-11-02 | 2022-03-08 | 广东佳宝集团有限公司 | A high-efficient extraction equipment for tangerine peel functional component draws |
| CN114149910B (en) * | 2021-11-02 | 2022-07-08 | 广东佳宝集团有限公司 | A high-efficient extraction equipment for tangerine peel efficacy component draws |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200519 |
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| WD01 | Invention patent application deemed withdrawn after publication |