CN215477781U

CN215477781U - Terminal box feed mechanism

Info

Publication number: CN215477781U
Application number: CN202120671298.4U
Authority: CN
Inventors: 钟海; 袁得伟
Original assignee: Suzhou Coreach Automation Co ltd
Current assignee: Suzhou Coreach Automation Co ltd
Priority date: 2021-04-01
Filing date: 2021-04-01
Publication date: 2022-01-11
Anticipated expiration: 2031-04-01

Abstract

The utility model discloses a junction box feeding mechanism which comprises a base and a servo lifting mechanism, wherein the servo lifting mechanism is fixedly arranged at the upper end of the base, a servo motor and a shaft screw rod are respectively arranged in the servo lifting mechanism, one end of an output shaft of the servo motor is in transmission connection with the shaft screw rod through a coupler, a lifting carrying platform is fixedly arranged on a screw rod seat of the shaft screw rod through a connecting block, a photoelectric sensor is fixedly arranged on one side of a fixed column, a bearing platform is slidably connected to the upper end of a guide rail, a magazine box is fixedly arranged at the upper end of the bearing platform, a junction box product is sleeved on the outer wall of the magazine box, and a push rod is fixedly welded at the upper end of the bearing platform. According to the utility model, the platform device is loaded through the servo lifting mechanism, and then the hand-push rod is manually held to enable the terminal box product on the magazine to approach the servo lifting mechanism for loading through linear motion of the guide rail, so that the working efficiency is improved.

Description

Terminal box feed mechanism

Technical Field

The utility model relates to the technical field of mechanical assembly feeding, in particular to a junction box feeding mechanism

Background

At present market photovoltaic terminal box body is all through artifical transport, and efficiency is very low, wastes time and energy very much, along with the technological progress of science and technology, adopts mechanical transport, but the function is still not perfect enough, and the fault rate is high, and the condition such as very easy production damage, terminal box installation slope takes place in the transport, causes cost of labor and rework cost height, therefore we need propose a terminal box feed mechanism.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a junction box feeding mechanism which is characterized in that a carrier device in a lifting carrier on a servo lifting mechanism is used, then a hand-push rod is manually held to feed junction box products on a magazine close to the servo lifting mechanism through linear motion of a guide rail, the magazine type material collection is unified, a limiting column ensures that a junction box is in the assembly installation direction, the labor cost and the rework cost are reduced, the working efficiency is improved, and the problems in the background art are solved.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a terminal box feed mechanism, includes base and servo elevating system, servo elevating system fixed mounting is in the upper end of base, inside servo motor and the axle lead screw of being provided with respectively of servo elevating system, the one end of servo motor output shaft is passed through the shaft coupling and is connected with the transmission of axle lead screw, the lead screw seat of axle lead screw has the lift microscope carrier through connecting block fixed mounting, the upper end fixed mounting of base has the fixed column, one side fixed mounting of fixed column has photoelectric sensing ware, the upper end of base is provided with the guide rail, guide rail upper end sliding connection has the plummer, the upper end fixed mounting of plummer has the magazine, the fixed welding in upper end of plummer has the pushing hands pole.

Preferably, an installation base is embedded in one side of the lifting carrying platform, a first material clamp and a second material clamp are respectively integrally formed on one side of the installation base, a first concave edge extending out is arranged on a clamping surface of the first material clamp, a second concave edge identical to the first concave edge is arranged on a clamping surface of the second material clamp, and a limit nail is arranged at the upper end of the second concave edge.

Preferably, a rotating bearing is fixedly mounted at the upper top in the servo lifting mechanism, and one end of the shaft screw rod is movably inserted into an inner ring of the rotating bearing.

Preferably, servo elevating system's fixed mounting has the spout, the fixed welding of the one end of axle lead screw seat has damping slider through the connecting block, damping slider slides in the inside of spout.

Preferably, two sets of direction limiting columns are fixedly mounted at the upper end of the bearing table and are arranged in an oblique and diagonal manner.

Preferably, four groups of guide blocks are fixedly welded at the bottom end of the bearing table, the four groups of guide blocks are arranged in a pairwise corresponding manner, and the guide blocks slide in the guide rail.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, through the carrier device in the lifting carrier on the servo lifting mechanism, the terminal box product on the magazine on the carrier is fed close to the servo lifting mechanism through linear motion of the guide rail by manually holding the push rod, so that the situations of damage, terminal box installation inclination and the like in manual carrying are avoided, the problem that the photovoltaic module quality is influenced because workers often have installation omission or improper installation after long-time operation is avoided, semi-automatic mechanization is realized, the integration function is strong, and the compatibility is high;

2. according to the utility model, the direction limiting columns fixedly arranged at the oblique opposite angles on the bearing table play a role in limiting and guiding the direction of the feeding of the junction box, and the junction box is uniformly and regularly placed on the magazine to receive the junction box, so that the assembly installation direction of the junction box product is ensured, the condition of rework caused by inconsistent manual carrying direction is reduced to a certain extent, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the lifting stage according to the present invention;

FIG. 3 is a schematic view of a servo lift mechanism according to the present invention;

fig. 4 is a schematic view of the structural connection between the guide rail and the bearing table of the present invention.

In the figure: 1. a base; 2. a servo lifting mechanism; 3. fixing a column; 4. lifting the carrying platform; 5. a photoelectric sensor; 6. a guide rail; 7. a bearing table; 8. a magazine of the magazine; 9. a first material clamp; 10. a first recessed edge; 11. a second material clamp; 12. a limit pin; 13. a second recessed edge; 14. a mounting seat; 15. a servo motor; 16. a spindle screw; 17. a handle bar; 21. a guide block; 22. a chute; 23. a damping slider; 24. a rotating bearing; 25. a limiting column; .

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution:

a junction box feeding mechanism comprises a base 1 and a servo lifting mechanism 2, wherein the servo lifting mechanism 2 is fixedly installed at the upper end of the base 1, a servo motor 15 and a shaft screw rod 16 are respectively arranged inside the servo lifting mechanism 2, one end of an output shaft of the servo motor 15 is in transmission connection with the shaft screw rod 16 through a coupler, a lifting carrying platform 4 is fixedly installed on a screw rod seat of the shaft screw rod 16 through a connecting block, the lifting carrying platform 4 on the screw rod seat of the shaft screw rod 16 is driven by the servo motor 15 to lift, and the junction box product materials are conveniently fed;

a magazine box 8 is fixedly mounted at the upper end of a bearing table 7, a junction box product is sleeved on the outer wall of the magazine box 8, a guide rail 6 is arranged at the upper end of a base 1, the bearing table 7 is connected to the upper end of the guide rail 6 in a sliding manner, a push rod 17 is fixedly welded at the upper end of the bearing table 7, four groups of guide blocks 21 are fixedly welded at the bottom end of the bearing table 7, every two groups of guide blocks 21 are arranged correspondingly, the guide blocks 21 slide in the guide rail 6, so that a worker can conveniently hold the push rod 17 by hands to enable the junction box product material on the bearing table 7 to be close to a servo lifting mechanism 2, then the junction box product is loaded through a platform device on a lifting platform table 4, the junction box product is not easy to clamp in the carrying process, the junction box is placed in a messy and different manner, a magazine bin type material receiving mode is adopted, and the junction box is uniformly and the mounting direction of the junction box component is ensured;

the guide rail 6 is also called a linear guide rail, the linear guide rail is used for supporting and guiding a moving part, and reciprocating linear motion is carried out in a given direction, so that the material lifting carrying platform 4 in the magazine 8 on the carrying platform 7 is convenient to match and take materials, the semi-mechanical automatic feeding is realized, the situations of damage, junction box installation inclination and the like in manual carrying are avoided, the problems that installation is missed or the installation is not in place are often caused after workers work for a long time are avoided, the quality of a photovoltaic module is influenced, automatic mechanization is realized, the integrated function is strong, the compatibility is high, the labor cost is reduced, and the production efficiency is improved; an installation base 14 is embedded on one side of the lifting carrying platform 4, a first material clamp 9 and a second material clamp 11 are respectively integrally formed on one side of the installation base 14, a first concave edge 10 extending out is arranged on a clamping surface of the first material clamp 9, a second concave edge 13 identical to the first concave edge 10 is arranged on a clamping surface of the second material clamp 11, and a limit nail 12 is arranged at the upper end of the second concave edge 13.

A rotating bearing 24 is fixedly arranged at the upper top part in the servo lifting mechanism 2, one end of the shaft screw rod 16 is movably inserted in the inner ring of the rotating bearing 24,

the servo lifting mechanism 2 is fixedly provided with a sliding groove 22, one end of the screw rod seat of the shaft screw rod 16 is fixedly welded with a damping sliding block 23 through a connecting block, and the damping sliding block 23 slides in the sliding groove 22.

Two groups of direction limiting columns 25 are fixedly installed at the upper end of the bearing table 7, and the two groups of direction limiting columns 25 are arranged in an oblique diagonal symmetry mode and are used for direction limiting and fixing of a junction box product;

further, the upper end of the base 1 is fixedly provided with a fixed column 3, one side of the fixed column 3 is fixedly provided with a photoelectric sensor 5, the photoelectric sensor 5 is composed of two elements, namely a light projector and a light receiver, the light projector is used for focusing the optical fiber from the lens to the lens of the light receiver through transmission, and then the optical fiber is received by the sensor, the sensor converts the received light signal into an electrical signal, the electrical signal can be further subjected to different switching and control actions, namely, the signal obtained by the action of shielding the light between the wide beams behind the light projector is used for completing various automatic controls, the photoelectric sensor 5 is used for sensing a junction box product at the outer ring of the magazine 8, if the junction box product does not exist, the obtained electrical signal is prompted, and the working personnel can conveniently add the electrical signal in time when no material exists on the magazine 8.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a terminal box feed mechanism, includes base (1) and servo elevating system (2), its characterized in that: servo elevating system (2) fixed mounting is in the upper end of base (1), servo elevating system (2) inside is provided with servo motor (15) and axle lead screw (16) respectively, the one end of servo motor (15) output shaft is passed through the shaft coupling and is connected with axle lead screw (16) transmission, the lead screw seat of axle lead screw (16) has lift microscope carrier (4) through connecting block fixed mounting, the upper end fixed mounting of base (1) has fixed column (3), one side fixed mounting of fixed column (3) has photoelectric inductor (5), the upper end of base (1) is provided with guide rail (6), sliding connection has plummer (7) in guide rail (6) upper end, the upper end fixed mounting of plummer (7) has magazine (8), the fixed welding in upper end of plummer (7) has push handle pole (17).

2. The junction box feeding mechanism according to claim 1, wherein: an installation base (14) is embedded in one side of the lifting carrying platform (4), a first material clamp (9) and a second material clamp (11) are respectively integrally formed on one side of the installation base (14), a first protruding concave edge (10) is arranged on a clamping surface of the first material clamp (9), a second concave edge (13) which is the same as the first concave edge (10) is arranged on a clamping surface of the second material clamp (11), and a limiting nail (12) is arranged at the upper end of the second concave edge (13).

3. The junction box feeding mechanism according to claim 1, wherein: and a rotating bearing (24) is fixedly arranged at the upper top in the servo lifting mechanism (2), and one end of the shaft screw rod (16) is movably inserted into the inner ring of the rotating bearing (24).

4. The junction box feeding mechanism according to claim 1, wherein: the servo lifting mechanism is characterized in that a sliding groove (22) is fixedly mounted on the servo lifting mechanism (2), a damping sliding block (23) is fixedly welded at one end of the shaft screw rod (16) and the screw rod seat through a connecting block, and the damping sliding block (23) slides in the sliding groove (22).

5. The junction box feeding mechanism according to claim 1, wherein: the upper end fixed mounting of plummer (7) is two sets of direction spacing post (25), two sets of direction spacing post (25) are the diagonal angle symmetry setting.

6. The junction box feeding mechanism according to claim 1, wherein: the fixed welding of bottom of plummer (7) has four groups of guide blocks (21), four groups of guide blocks (21) are two liang of correspondences and set up, guide block (21) slide in the inside of guide rail (6).