CN215476077U - Automatic product production equipment and product carton unpacking mechanism thereof - Google Patents

Abstract

The utility model discloses a product automatic production device and a product paper box opening mechanism thereof, wherein the paper box opening mechanism comprises: the feeding box is used for stacking and storing paper boxes to be opened from bottom to top; the material taking module is used for taking the paper boxes out of the material loading box module and horizontally placing the paper boxes; the rotary box opening module is used for stirring the side wall of the horizontally placed paper box to be erected through rotation; the utility model does not need to open the box manually, and can realize automatic box opening by utilizing a mechanical structure.

Description

Automatic product production equipment and product carton unpacking mechanism thereof

Technical Field

The utility model relates to the field of automatic product production, in particular to automatic product production equipment and a product carton opening mechanism thereof.

Background

The paper boxes of products in industries such as SSD products, memory sticks and the like are opened manually, and have the following disadvantages:

1. the productivity is low: 1 person can only complete about 200 products per hour;

2. the yield is low: the consistency of manual folding is low and can only reach about 98 percent, defective products need to be repaired or scrapped, and great pressure is caused on the cost;

3. the labor intensity of workers is large: the staff has many complaints because the staff needs to work without stop;

4. the occupied area is large, and 4 persons, about 3 square meters are needed when 800/H capacity is needed;

5. the cost is high: the number of workers needs 4 persons, the field needs 3 square meters, and 2 percent of products are scrapped in repair, so that the cost pressure is large.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of providing automatic product production equipment and a product carton opening mechanism thereof aiming at the defects in the prior art.

The technical scheme adopted by the utility model for solving the technical problems is as follows:

in one aspect, a product carton opening mechanism is configured, comprising:

the feeding box is used for stacking and storing paper boxes to be opened from bottom to top;

the material taking module is used for taking the paper boxes out of the material loading box module and horizontally placing the paper boxes;

and the rotary box opening module is used for poking the side wall of the horizontally placed paper box to be erected through rotation.

Preferably, the material taking module is arranged below the upper material box, a window for taking out the paper box is formed in the bottom of the upper material box, an elastic sheet for supporting the paper box is arranged on the inner side wall of the upper material box, and the material taking module grabs the bottommost paper box and then applies a pull-down force to enable the paper box to cross the elastic sheet to be taken out.

Preferably, the material taking module comprises a lifting mechanism and a first sucker arranged upwards; the lifting mechanism is connected with the first sucking disc and used for driving the first sucking disc to suck the paper outlet box from the feeding box through up-and-down movement.

Preferably, the lifting mechanism comprises a vertically arranged lifting cylinder.

Preferably, the material taking module further comprises a sucker supporting plate, a sliding block and a sucker material taking sliding rail, the sucker material taking sliding rail is vertically arranged, the first sucker is installed on the sucker supporting plate, the sucker supporting plate is connected with the moving end of the lifting cylinder and the top end of the sucker material taking sliding rail at the same time, and the sliding block is fixedly arranged on the equipment and is connected with the sucker material taking sliding rail in a sliding mode.

Preferably, the material taking module further comprises a second sucking disc arranged upwards, the second sucking disc is fixed below the upper material box, and the first sucking disc sucks the paper outlet box and then descends to suck the paper outlet box and support the paper outlet box.

Preferably, the rotary carton opening module comprises a rotating mechanism and a side carton opening plate, the side carton opening plate is located on one side of the taken-out carton, the rotating mechanism is connected with the side carton opening plate, and the side carton opening plate is used for rotating towards the direction of the carton under the driving of the rotating mechanism so as to shift the side wall of the carton to be erected.

Preferably, the rotating mechanism comprises a rotating cylinder, and the rotating shaft of the rotating cylinder is parallel to the side wall of the paper box.

Preferably, a bottom sensor and a top sensor are respectively arranged near the bottom and the top in the feeding box and are used for assisting in detecting the state of the cartons in the feeding box.

In a second aspect, a production automation apparatus is constructed, comprising: a product carton opening mechanism as claimed in any one of the preceding claims.

The automatic product production equipment and the product carton opening mechanism thereof have the following beneficial effects: according to the utility model, manual unpacking is not required, automatic unpacking can be realized by using a mechanical structure, the problem of low productivity is solved, and the 800/H productivity of the whole line can be met; the yield of the product is improved from 98% to more than 99.8%, the defective products are reduced and need to be repaired or scrapped, and the cost pressure is reduced; the robot is adopted to replace the operation of a human, so that the problem of high labor intensity of the human is solved; the floor area can be reduced to 1 square meter, the number of workers can be greatly reduced, and only the workers for loading are reserved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts:

FIG. 1 is a schematic structural view of the box opening mechanism of the present invention;

FIG. 2 is a schematic view of a portion of the opening mechanism of the present invention;

FIG. 3 is a second partial schematic view of the box opening mechanism of the present invention;

fig. 4 is a schematic view of the box opening process of the box opening mechanism of the utility model.

Detailed Description

To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Exemplary embodiments of the utility model are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It should be understood that the embodiments and specific features in the embodiments of the present invention are described in detail in the present application, but not limited to the present application, and the features in the embodiments and specific features in the embodiments of the present invention may be combined with each other without conflict.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.

The terms including ordinal numbers such as "first", "second", and the like used in the present specification may be used to describe various components, but the components are not limited by the terms. These terms are used only for the purpose of distinguishing one constituent element from other constituent elements. For example, a first component may be named a second component, and similarly, a second component may also be named a first component, without departing from the scope of the present invention.

Referring to fig. 1, the product carton opening mechanism of the present invention mainly comprises:

the feeding box 2 is used for stacking and storing the paper boxes 1 to be opened from bottom to top, and the paper boxes 1 are horizontally placed in the feeding box 2;

the material taking module 3 is used for taking the paper box 1 out of the material loading box 2 module and horizontally placing the paper box 1;

and the rotary box opening module 4 is used for poking the side wall of the taken-out horizontally placed paper box 1 to erect through rotation.

Each structure will be described in detail below.

With reference to fig. 2-3 in conjunction with fig. 1, the material taking module 3 is disposed below the upper material box 2 and sequentially takes materials from bottom to top. In other embodiments, the material taking module 3 can also take materials from top to bottom in sequence above the material loading box 2. However, in this embodiment, in order to facilitate continuous feeding without affecting feeding, the feeding module 3 is disposed below the feeding box 2, and feeding is performed above the feeding box 2, so that feeding can be performed timely and feeding operation cannot be interrupted. Manual timing feeding can be adopted, and flexibility is improved.

The feeding box 2 is a rectangular box, can meet materials of different sizes, is adjustable in size, can be customized according to different product paper boxes 1, and can customize the number of the paper boxes 1. In order to facilitate taking materials from the lower part of the upper material box 2, a window for taking out the paper box 1 is formed in the bottom of the upper material box 2, and the size of the window is inevitably larger than that of the paper box 1. Referring to fig. 3, the front and rear inner side walls of the upper box 2 are provided with elastic pieces 21 for supporting the front and rear ends of the paper box 1, the material taking module 3 grabs the bottommost paper box 1 and then applies a downward pulling force to enable the paper box 1 to be taken out over the elastic pieces 21, and after the bottommost paper box 1 is taken out, the penultimate paper box 1 falls down and is supported by the elastic pieces 21.

Preferably, a bottom sensor and a top sensor are respectively arranged near the bottom and the top in the upper box 2 and used for assisting in detecting the state of the carton 1 in the upper box 2, for example, the top sensor can monitor the distance of the topmost carton, so that whether the quantity of materials exceeds the maximum limit or not can be accurately controlled, the smaller the distance is, the larger the quantity of cartons is, and if the distance is less than a threshold value, an alarm can be triggered; for another example, the bottom inductor can sense whether the carton accurately falls into the blanking area, if the bottom inductor does not sense the carton, the carton does not contain the material, and the reminding material supplementing can be triggered.

Wherein, it includes elevating system and two first sucking discs 35 in the front and back that set up upwards to get material module 3, still includes preferentially that sucking disc backup pad 34, slider 33, sucking disc are got material slide rail 32, the second sucking disc 36 that sets up upwards. The second suction cup 36 and the two first suction cups 35 are distributed in a triangular shape. It is to be understood that the number of the first suction cups 35 and the second suction cups 36 is not limited thereto, and may be adjusted according to the size of the paper cassette 1. The lifting mechanism comprises a lifting cylinder 31 which is vertically arranged, and the sucker taking slide rail 32 is vertically arranged.

The lifting mechanism is connected with the first sucking disc 35 and used for driving the first sucking disc 35 to suck the paper outlet box 1 from the feeding box 2 through up-and-down movement, specifically, the first sucking disc 35 is installed on the sucking disc support plate 34, and the sucking disc support plate 34 is connected with the moving end of the lifting cylinder 31 and the top end of the sucking disc material taking slide rail 32 at the same time.

The slider 33 is fixed to be set up on equipment and with the material slide rail 32 sliding connection is got to the sucking disc, and is concrete, can set up a horizontal fixed platform 37, and horizontal fixed platform 37 sets up the through-hole that runs through from top to bottom, lift cylinder 31 passes this through-hole, and the fixed setting of slider 33 is on horizontal fixed platform 37 and is located the right side of lift cylinder 31, and lift cylinder 31 reciprocates and then can drive the sucking disc and get the relative slider 33 of material slide rail 32 and reciprocate.

The second suction cup 36 is fixed below the upper box 2, the first suction cup 35 sucks the paper box 1 and then descends to suck the paper box 1 with the second suction cup 36, namely, the first suction cup 35 actively ascends to contact the paper box 1, sucks the paper box 1 and then descends, and the second suction cup 36 passively contacts the paper box 1 when the paper box 1 descends and then sucks the paper box 1. For example, a suction cup connector 38 is installed on the horizontal fixing platform 37, the suction cup connector 38 is located at a position in front of the elevating cylinder 31, the bottom of the suction cup connector 38 is fixed to the horizontal fixing platform 37, and the top of the suction cup connector 38 is connected to the second suction cup 36.

The material taking module 3 can be compatible with different products, such as products requiring different suction forces and different strokes, the mechanism is stable and reliable, the guide is carried out by the slide rail, the precision is high, and the shake is less; and 2 kinds of sucking discs are adopted to the material taking module 3, the first sucking disc 35 contacts the paper box 1 firstly, and after the paper box 1 is pulled to the bottom by the first sucking disc 35, the paper box 1 is sucked by the second sucking disc 36, so that the sliding of the paper box 1 is prevented, and the adsorption reliability is improved.

Wherein, rotatory case module 4 of unpacking includes rotary mechanism and side unpacking board 42, and rotatory case module 4 of unpacking can select the cylinder of different power according to 1 unpacking characteristics of different product cartons, according to the size of different products, customizes side unpacking board 42. The side opening panel 42 is located at one side (for example, the left side in the embodiment) of the taken-out paper carton 1, the rotating mechanism is connected with the side opening panel 42, the side opening panel 42 is driven by the rotating mechanism to rotate towards the paper carton 1 so as to shift the side wall (for example, the left side wall in the embodiment) of the paper carton 1 to be erected, and when the left side wall is shifted to be erected, the right side wall follows to be erected. In theory, the rotating mechanism can be controlled to rotate to the vertical state to stop rotating, but in order to avoid the side wall from turning over, preferably, referring to fig. 4, a vertical shift structure 43 abutting against the bottom edge of the right side wall can be arranged on the device to abut against the right side of the carton 1 which is just taken off, so that when the side box opening plate 42 stirs the left side wall to erect and drives the right side wall to erect, the right side wall cannot continue to rotate right due to the abutting of the vertical shift structure 43, and the situation of turning over can be ensured not to occur.

Specifically, the rotating mechanism adopts the 180-degree gear rotating cylinder 41, so that the precision is high, the angle range is large, and different product requirements can be met. The rotating shaft of the rotating cylinder 41 is connected with the side edge of the side box opening plate 42. Referring to fig. 4, the side opening plate 42 may be in a vertical state at ordinary times, and when opening is needed, the side opening plate 42 rotates 180 ° toward the paper box 1. It will be appreciated that the side opening panel 42 may be in other configurations, such as a horizontal configuration, and that the side opening panel 42 may be rotated 90 degrees toward the carton 1 when opening is desired.

It can be understood that all the cylinders of the present embodiment are equipped with sensors for sensing the in-position status of the cylinders, such as the rotating cylinder 41 and the lifting cylinder 31 are equipped with angle sensors and distance sensors.

The workflow of this embodiment is: the materials are fed into the upper box 2, the lifting cylinder 31 rises, the first suction disc 35 sucks the products from the bottom of the upper box 2, the lifting cylinder 31 descends to pull the products downwards until the products are sucked by the second suction disc 36, the rotating cylinder 41 rotates, and the side box opening plate 42 shifts the side wall of the paper box 1 to be erected.

In the embodiment, manual unpacking is not needed, automatic unpacking can be realized by using a mechanical structure, the problem of low productivity is solved, and the whole line of 800/H productivity can be met; the yield of the product is improved from 98% to more than 99.8%, the defective products are reduced and need to be repaired or scrapped, and the cost pressure is reduced; the robot is adopted to replace the operation of a human, so that the problem of high labor intensity of the human is solved; the floor area can be reduced to 1 square meter, the number of workers can be greatly reduced, and only the workers for loading are reserved.

Based on the same conception and the same reason, the utility model also claims product automatic production equipment, which comprises the product carton opening mechanism. The product carton opening mechanism can be installed inside the equipment, and is used as a part of the functions of the equipment and is matched with the functional module of the equipment.

Here, it should be noted that the control process of the unpacking procedure in the present invention is only a conventional adaptive application in the prior art, and is a routine setting performed according to needs. Therefore, the improvement of the present invention to the prior art is substantially in the connection relationship between hardware, and not in the functions, algorithms and methods, that is, the above workflow description of the present invention relates to a point of functions, algorithms and methods, but the present invention does not include the improvements to the functions, algorithms and methods, and the description of the functions, algorithms and methods is for better describing the present invention so as to better understand the present invention.

While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the utility model as defined in the appended claims.

Claims (10)

1. A product carton unpacking mechanism, comprising:

the feeding box is used for stacking and storing paper boxes to be opened from bottom to top;

the material taking module is used for taking the paper boxes out of the material loading box module and horizontally placing the paper boxes;

and the rotary box opening module is used for poking the side wall of the horizontally placed paper box to be erected through rotation.

2. The product carton opening mechanism of claim 1, wherein the material taking module is arranged below the upper bin, a window for taking out the carton is arranged at the bottom of the upper bin, an elastic sheet for supporting the carton is arranged on the inner side wall of the upper bin, and the material taking module grabs the bottommost carton and then applies a pull-down force to enable the carton to be taken out over the elastic sheet.

3. A product carton opening mechanism as claimed in claim 2, wherein said material extracting module comprises an elevating mechanism and an upwardly disposed first suction cup; the lifting mechanism is connected with the first sucking disc and used for driving the first sucking disc to suck the paper outlet box from the feeding box through up-and-down movement.

4. A product carton opening mechanism as claimed in claim 3, wherein said lifting mechanism includes a vertically disposed lifting cylinder.

5. The product carton unpacking mechanism according to claim 4, wherein the material taking module further comprises a sucker supporting plate, a slider and a sucker material taking slide rail, the sucker material taking slide rail is vertically arranged, the first sucker is mounted on the sucker supporting plate, the sucker supporting plate is connected with the moving end of the lifting cylinder and the top end of the sucker material taking slide rail at the same time, and the slider is fixedly arranged on equipment and is connected with the sucker material taking slide rail in a sliding manner.

6. The product carton unpacking mechanism of claim 4, wherein the material pick-up module further comprises a second suction cup arranged upward, the second suction cup is fixed below the upper bin, and the first suction cup, after sucking the paper box, descends to suck the second suction cup and support the carton.

7. A product carton opening mechanism as in claim 2 wherein the rotary opening module comprises a rotary mechanism located on one side of the removed carton and a side opening panel connected to the rotary mechanism for rotation toward the orientation of the carton driven by the rotary mechanism to toggle the side walls of the carton to erect.

8. A product carton opening mechanism as claimed in claim 7 wherein the rotation mechanism comprises a rotary cylinder having its axis of rotation parallel to the side walls of the carton.

9. A product carton opening mechanism as claimed in claim 1 wherein said upper bin is provided with a bottom sensor and a top sensor near the bottom and top respectively for assisting in detecting the condition of a carton in said upper bin.

10. An automated product production facility, comprising: a product carton opening mechanism as claimed in any one of claims 1 to 9.

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