CN217405497U - Automatic rubberizing equipment of sheet stock film - Google Patents
Automatic rubberizing equipment of sheet stock film Download PDFInfo
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- CN217405497U CN217405497U CN202220780776.XU CN202220780776U CN217405497U CN 217405497 U CN217405497 U CN 217405497U CN 202220780776 U CN202220780776 U CN 202220780776U CN 217405497 U CN217405497 U CN 217405497U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides an automatic rubberizing equipment of sheet stock film, include: the top of the supporting frame is provided with at least one first jacking avoidance opening; feeding a bin; a jacking mechanism; a film transfer mechanism; a transfer platform; the delamination type paper tearing mechanism is fixed on the supporting frame; the release paper conveying device is arranged right below the peeling and delamination paper mechanism; the rubberizing mechanism is arranged on one side of the transfer platform; the visual detection mechanism is fixedly connected to the supporting frame; the film rolling mechanism is arranged on one side of the rubberizing mechanism; the upper layer separating paper tearing mechanism is arranged behind the film rolling mechanism; and the control device is in communication connection with the jacking mechanism, the film transfer mechanism, the delamination paper tearing mechanism, the delamination paper release conveying device, the adhesive sticking mechanism, the visual detection mechanism, the film rolling mechanism and the delamination paper tearing mechanism respectively. The utility model discloses realize automatic feeding, tear from type paper, rubberizing and roller and glue to improve work efficiency and rubberizing precision.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to an electric core rubberizing field, especially an automatic rubberizing equipment of sheet stock film.
[ background of the invention ]
When the square battery cells form a module, the battery cells need to be rubberized to ensure that the two battery cells are attached to each other; wherein, square electric core is with film installation order: the battery cell is placed on the positioning tool in advance, then the release paper of the film is torn off, and then the film is pasted on the upper surface of the battery cell. At present, most of battery core surface mount material films are manually torn off type paper and then are adhered to the upper surface of a battery core. The defects of the prior art are mainly shown in that: 1. the efficiency is low by adopting manual tearing-off type paper; 2. the manual pasting precision cannot be guaranteed; 3. manual application is prone to errors.
[ Utility model ] content
The to-be-solved technical problem of the utility model lies in providing an automatic rubberizing equipment of sheet stock film, realizes automatic feeding, tears from type paper, rubberizing and roller and glue to improve work efficiency and rubberizing precision.
The utility model discloses a realize like this: an automatic taping apparatus for a sheet stock film, comprising:
the top of the supporting frame is provided with at least one first jacking avoidance opening;
the feeding bin is provided with at least one discharging frame and is horizontally connected to the supporting frame in a sliding manner along the X axis; the top end of the discharging frame is open, the bottom end of the discharging frame is provided with a second jacking avoidance port, and the number of the first jacking avoidance port is equal to that of the second jacking avoidance port;
the jacking mechanisms are equal to the first jacking avoidance openings in number, are fixedly connected to the supporting frame and are positioned under the first jacking avoidance openings in a one-to-one correspondence manner;
the film transferring mechanism is fixed on the supporting frame and is positioned above the upper stock bin;
the top surface of the transfer platform is provided with an anti-sticking coating and is fixedly connected to the support frame;
the delamination type paper tearing mechanism is fixed on the supporting frame;
the release paper conveying device is arranged right below the peeling and delamination paper mechanism;
the rubberizing mechanism is arranged on one side of the transfer platform;
the visual detection mechanism is fixedly connected to the supporting frame;
the film rolling mechanism is arranged on one side of the rubberizing mechanism;
the upper layer separating paper tearing mechanism is arranged behind the film rolling mechanism;
the control device is respectively in communication connection with the jacking mechanism, the film transfer mechanism, the delamination paper tearing mechanism, the delamination paper releasing conveying device, the adhesive sticking mechanism, the visual detection mechanism, the film rolling mechanism and the delamination paper tearing mechanism;
wherein, go up the feed bin and include following two positions:
a first position: the material placing frame is internally provided with a film, the material loading bin horizontally slides inwards to a preset material loading position along an X axis, the second jacking avoidance port and the first jacking avoidance port are vertically opposite, and at the moment, the jacking mechanism penetrates through the first jacking avoidance port and the second jacking avoidance port to jack the film upwards;
and position two: when adding the film in the blowing frame, climbing mechanism descends and resets, is located the below that first jacking dodged the mouth, go up the feed bin and outwards slide to predetermined interpolation film position along the X axle level, first jacking dodges mouth and second jacking and dodges the mouth and stagger.
Further, each emptying frame comprises:
the first vertical limiting part is fixedly connected to the upper stock bin;
the second vertical limiting part is fixedly connected to the upper stock bin;
the third vertical limiting part is fixedly connected to the upper stock bin;
the fourth vertical limiting part is fixedly connected to the upper stock bin;
the two glue shifting supports are movably connected to the third vertical limiting part and the fourth vertical limiting part in a one-to-one correspondence manner;
the two rubber shifting sheets are movably connected to the rubber shifting support in a one-to-one correspondence manner and are symmetrically arranged in opposite directions;
the first detection device is fixedly connected to the feeding bin, is in communication connection with the control device, and is used for detecting whether the film in the feeding frame rises to a preset height position;
the first vertical limiting piece, the second vertical limiting piece, the third vertical limiting piece and the fourth vertical limiting piece are enclosed into a film containing cavity, and the second jacking avoiding opening is positioned under the film containing cavity and communicated with the film containing cavity; the first vertical limiting piece and the second vertical limiting piece are arranged oppositely; the third vertical limiting piece and the fourth vertical limiting piece are arranged oppositely;
when the films in the material placing frame rise to a preset height position, the two film pulling sheets are in contact with two side faces of the uppermost film.
Further, the climbing mechanism includes:
the lifting device is fixedly connected to the supporting frame and is in communication connection with the control device;
the jacking plate is horizontally and fixedly connected to the output end of the lifting device, and the cross section of the jacking plate is smaller than the first jacking avoidance port and the second jacking avoidance port;
and the second detection device is fixedly connected to the jacking plate, is in communication connection with the control device, and is used for detecting whether a film exists in the discharging frame.
Further, the film transfer mechanism includes:
the gantry frame is fixed on the supporting frame;
the X-axis moving mechanism is fixed on the gantry frame and is in communication connection with the control device;
the Y-axis moving mechanism is connected with the X-axis moving mechanism, is driven by the X-axis moving mechanism to move along the X-axis direction, and is connected with the control device in a communication way;
the Z-axis moving mechanism is connected with the Y-axis moving mechanism, is driven by the Y-axis moving mechanism to move along the Y-axis direction, and is connected with the control device in a communication way;
the first air cylinder is connected to the Z-axis moving mechanism and is in communication connection with the control device, and a piston rod is arranged vertically downwards;
and the first sucker is connected to a piston rod of the first air cylinder and is vertically arranged downwards.
Further, the transit platform includes:
the fixed bracket is fixedly connected to the supporting frame;
the transfer plate is provided with at least one transfer material placing position, a plurality of first through holes and a plurality of second through holes are formed in the transfer material placing position, and the transfer plate is fixedly connected to the fixed support;
and the second suckers are fixed in the second through holes in a one-to-one correspondence manner and are arranged upwards.
Further, the tear-off release paper mechanism includes:
the supporting plate is fixedly connected to the supporting frame;
the rotation driving device is fixedly connected to the supporting plate and is in communication connection with the control device;
the clamping driving device is in communication connection with the control device and is fixedly connected to the output end of the rotary driving device;
and the lower layer of the tearing glue clamping hand is fixedly connected with the output end of the clamping driving device.
Further, the rubberizing mechanism includes:
the robot is in communication connection with the control device and is fixed on the supporting frame;
the second cylinder is fixedly connected to the robot and is in communication connection with the control device, and a piston rod is arranged vertically downwards;
and the third sucker is fixedly connected to the piston rod of the second air cylinder and is arranged downwards vertically.
Further, the visual inspection mechanism includes:
the vision bracket is fixed on the supporting frame;
the vision camera is fixed on the vision bracket and arranged upwards;
a light source connected to the vision bracket and arranged upward.
Further, the tear-up delamination type paper mechanism includes:
the fixed frame is provided with a battery cell channel;
the X-axis moving device is fixedly connected to the fixed frame and is positioned above the battery cell channel;
the Z-axis moving device is connected to the output end of the X-axis moving device;
the Y-axis moving device is connected to the output end of the Z-axis moving device;
and the upper layer of the adhesive tearing clamp is connected with the output end of the Y-axis moving device.
Further, still include:
the single-acting air cylinder is in communication connection with the control device and is fixed on the supporting frame, and a piston rod is vertically arranged upwards;
the third detection device is fixedly connected to the supporting frame, is in communication connection with the control device, and is used for detecting whether the feeding bin reaches a preset film adding position or a preset feeding position;
the bottom of the feeding bin is provided with a first positioning block and a second positioning block;
the first positioning block is provided with a first inclined plane, and the bottom of the first positioning block is provided with a vertical first bolt hole;
the second positioning block is provided with a second inclined plane, and the bottom of the second positioning block is provided with a vertical second bolt hole;
the first pin hole and the second pin hole are arranged along the same horizontal center line;
the first inclined plane and the second inclined plane are oppositely arranged;
when the feeding bin slides outwards to a preset position for adding the films, a piston rod of the single-acting air cylinder extends upwards and is inserted into the first bolt hole;
when the feeding bin slides inwards to a preset feeding position, a piston rod of the single-action air cylinder extends upwards and is inserted into the second bolt hole.
The utility model has the advantages of: the utility model discloses by controlling device control film move and carry the mechanism and absorb the film in the feed bin automatically, move and carry to tear the lower floor of film from type paper mechanism department and tear the type paper from the type paper, place the transfer platform and keep in after, wherein the lower floor that tears falls from the type paper conveyor and drops from the type paper conveying device and carry away, retrieve; controlling a rubberizing mechanism to adsorb the film on the transfer platform, moving the transfer platform to a visual detection mechanism to take a picture, determining the coordinate of the film and determining whether the lower release paper is torn off, and then attaching the film to a preset position of the battery cell; the film is tightly pressed by the film rolling mechanism, and finally the upper-layer release paper of the film is torn off by the upper-layer release paper tearing mechanism, so that the whole process realizes automatic feeding, tearing of the release paper, adhesive tape sticking and roll adhesive tape sticking, and the working efficiency and the adhesive tape sticking precision are improved.
[ description of the drawings ]
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is a schematic view of the utility model of an effect of an automatic rubberizing device for sheet material and film.
Fig. 2 is a schematic view of the use effect of the utility model after the housing of the automatic sheet material and film rubberizing device is hidden.
Fig. 3 is the utility model discloses a schematic diagram behind automatic rubberizing equipment of sheet stock film hides film roll-in mechanism and tears upper strata from type paper mechanism.
Fig. 4 is a first internal structure diagram of fig. 3.
Fig. 5 is a second schematic diagram of the internal structure of fig. 3.
Fig. 6 is a third schematic diagram of the internal structure of fig. 3.
Fig. 7 is a schematic diagram of the components of the present invention, such as the frame, the transfer platform, the peeling paper mechanism, the release paper conveying device, and the visual inspection mechanism.
Fig. 8 is a schematic view of the feeding bin of the present invention.
Fig. 9 is a schematic diagram of the feeding bin and the jacking mechanism of the present invention.
Fig. 10 is a schematic diagram two of the feeding bin of the present invention.
Fig. 11 is a third schematic diagram of the feeding bin of the present invention.
Fig. 12 is a perspective view of the jacking mechanism of the present invention.
Fig. 13 is a perspective view of the film transfer mechanism of the present invention.
Fig. 14 is a perspective view of the transfer platform of the present invention.
Fig. 15 is a perspective view of the peeling-off type paper mechanism of the present invention.
Fig. 16 is a perspective view of the release paper conveying device of the present invention.
Fig. 17 is a perspective view of the taping mechanism of the present invention.
Fig. 18 is a perspective view of the film roll-pressing mechanism of the present invention.
Fig. 19 is a plan view of the film roll-pressing mechanism of the present invention.
Fig. 20 is a sectional view a-a in fig. 19.
Fig. 21 is a partially enlarged schematic view at B in fig. 20.
Fig. 22 is a perspective view of the upper layer separating paper tearing mechanism of the present invention.
Fig. 23 is a top view of the upper layer of the adhesive tearing clamp of the present invention.
Fig. 24 is a cross-sectional view taken along line C-C of fig. 23.
Fig. 25 is a perspective view of the upper layer tearing glue clip of the present invention.
Fig. 26 is a perspective view of the film of the present invention.
Fig. 27 is a schematic diagram of the action of the film and the cell adhesive of the present invention.
Description of reference numerals:
a support frame 1, a first jacking avoidance port 11;
the device comprises an upper storage bin 2, a discharging frame 21, a second jacking avoidance opening 211, a first vertical limiting piece 212, a second vertical limiting piece 213, a third vertical limiting piece 214, a fourth vertical limiting piece 215, a rubber poking bracket 216, a rubber poking piece 217, a first detection device 218, a first positioning block 22, a first inclined plane 221, a first bolt hole 222, a second positioning block 23, a second inclined plane 231, a second bolt hole 232, a first induction sheet 24 and a second induction sheet 25;
the jacking mechanism 3, the lifting device 31, the jacking plate 32 and the second detection device 33;
a film transfer mechanism 4, a gantry frame 41, an X-axis moving mechanism 42, a Y-axis moving mechanism 43, a Z-axis moving mechanism 44, a first air cylinder 45 and a first suction cup 46;
the transfer platform 5, the fixed support 51, the transfer plate 52, the transfer discharge position 521, the first through hole 522, the second through hole 523 and the second suction cup 53;
the device comprises a delamination type paper tearing mechanism 6, a support plate 61, a rotary driving device 62, a clamping driving device 63 and a lower layer glue tearing clamp 64;
the device comprises a release paper conveying device 7, a first cover body 71 and a surrounding barrier 72;
the gluing mechanism 8, the robot 81, the second cylinder 82, the third sucker 83, the vertical guide rail 84 and the sliding block 85;
the visual detection mechanism 9, the visual support 91, the visual camera 92 and the light source 93;
the film rolling mechanism 10, a main frame 101, an upper crossbeam frame 1011, a horizontal regulator 1012, an upper regulating plate 10121, a screw hole 101211, a lower supporting plate 10122, a regulating bolt 10123, a lower upright frame 1013, an upright 10131, a bottom plate 10132, a mounting hole 101321, a Y-axis moving part 102, a Z-axis moving part 103, a roll glue part 104, a cylinder buffer mechanism 1041, a first fixing plate 10411, a first movable plate 10412, a cylinder 10413, a first linear bearing 10414, a guide shaft 10415, a spring buffer mechanism 1042, a bearing lower sleeve 10421, a second linear bearing 10422, a guide rod 10423, a bearing upper sleeve 10424, a spring 10425, a rolling member 1043, a universal horizontal regulating mechanism 1044 and a fisheye bearing 10441;
the upper-layer separating paper tearing mechanism 20, the fixed frame 201, the battery cell channel 2011, the blanking port 2012, the second cover 2013, the X-axis moving device 202, the Z-axis moving device 203, the Y-axis moving device 204, the upper-layer glue tearing clamp 205, the clamping cylinder 2051, the upper clamping block 2052, the lower clamping block 2053 and the mounting plate 2054;
a control device 30;
a single-acting cylinder 40;
a third detecting device 50;
a film 100, an upper release paper protrusion 1001, a lower release paper protrusion 1002;
the battery cell 200.
[ detailed description ] embodiments
In the description of the present invention, it should be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
The utility model discloses the general concept of implementation as follows:
the utility model discloses by controlling device 30 control film move and carry mechanism 4 automatic absorption go up the film 100 in the feed bin 2, move and carry to and tear off the lower floor of film 100 from type paper mechanism 6 and tear off, place to transfer platform 5 and keep in after, wherein tear off lower floor from type paper drop to from type paper conveyor 7 and carry away, retrieve; then controlling the adhesive sticking mechanism 8 to adsorb the adhesive sheet 100 on the transfer platform 5, moving the adhesive sheet to the visual detection mechanism 9 to take a picture, determining the coordinates of the adhesive sheet 100, determining whether the lower release paper is torn off, and sticking the adhesive sheet to the preset position of the battery cell 200; the film 100 is pressed tightly by the film rolling mechanism 10, and finally the upper release paper of the film 100 is torn off by the upper release paper tearing mechanism 20, so that the whole process realizes automatic feeding, release paper tearing, adhesive tape sticking and roll adhesive, and the working efficiency and the adhesive tape sticking precision are improved.
Please refer to fig. 1-27.
An automatic sticking apparatus for a sheet stock film, comprising:
the top of the supporting frame 1 is provided with at least one first jacking avoidance opening 11, so that a jacking mechanism can conveniently pass through the first jacking avoidance opening 11 to jack the rubber sheets 100 in the upper bin 2;
at least one feeding bin 2 is provided with at least one discharging frame 21 and is horizontally connected to the supporting frame 1 in a sliding manner along the X axis; the top end of the material placing frame 21 is open, the bottom end of the material placing frame is provided with a second jacking avoidance port 211, so that a jacking mechanism can conveniently jack the film to a preset position through the second jacking avoidance port 211, in specific implementation, the area of the second jacking avoidance port 211 is smaller than that of the film 100, the film is prevented from falling from the second jacking avoidance port 211, and the number of the first jacking avoidance ports 11 is equal to that of the second jacking avoidance ports 211;
the number of the jacking mechanisms 3 is equal to that of the first jacking avoidance openings 11, the jacking mechanisms are fixedly connected to the supporting frame 1 and are positioned under the first jacking avoidance openings 11 in a one-to-one correspondence manner;
the film transferring mechanism 4 is fixed on the supporting frame 1 and is positioned above the upper stock bin 2; for transferring the film 100.
The transfer platform 5 is provided with an anti-sticking coating on the top surface to prevent a film from sticking to the transfer platform 5 and is fixedly connected to the support frame 1; the transfer platform 5 is used for temporarily storing the film 100 which is torn off the lower release paper layer, so that the production rhythm is adapted, and the production rhythm of the rubberizing mechanism 8 and the production rhythm of the tearing off the lower release paper layer mechanism 6 are different.
The delamination type paper tearing mechanism 6 is fixed on the supporting frame 1; the lower release paper of the film 100 is torn off.
The release paper conveying device 7 is arranged right below the peeling and delamination paper mechanism 6; used for conveying the torn lower release paper away. In a specific implementation, the release paper conveying device 7 may be an existing one, and is disposed in the frame 1, and is located at a position corresponding to the upper frame 1, so as to conveniently drop the release paper onto the release paper conveying device 7, and in order to prevent the release paper from drifting away, a first cover 71 may be disposed above the opening, and a surrounding baffle 72 is disposed around the release paper conveying device 7.
The adhesive sticking mechanism 8 is arranged on one side of the transfer platform 5; in the embodiment shown in the drawings, the rubberizing mechanism 8 is fixed on the supporting frame 1, and in other embodiments, the rubberizing mechanism 8 can also be separately installed on other supporting frames, and only needs to be capable of adsorbing the film on the transfer platform 5 within the stroke range and in the rubberizing stroke. During production, the battery cell 200 is arranged in the stroke range of the adhesive applying mechanism 8;
the visual detection mechanism 9 is fixedly connected to the supporting frame 1; whether the lower release paper is torn off or not and the coordinates of the film 100 can be detected, and the adhesive sticking precision is ensured.
The film rolling mechanism 10 is arranged on one side of the rubberizing mechanism 8; used for pressing and flattening the film.
The upper layer separating paper tearing mechanism 20 is arranged behind the film rolling mechanism 10; for tearing off the upper release paper of the film 100.
The control device 30 is respectively in communication connection with the jacking mechanism 3, the film transferring mechanism 4, the delamination paper tearing mechanism 6, the delamination paper conveying device 7, the adhesive sticking mechanism 8, the visual detection mechanism 9, the film rolling mechanism 10 and the delamination paper tearing mechanism 20;
wherein, go up feed bin 2 and include following two positions:
a first position: the feeding frame 21 is internally provided with a film 100, the feeding bin 2 horizontally slides inwards to a preset feeding position along an X axis, the second jacking avoidance port 211 is opposite to the first jacking avoidance port 11 vertically, and at the moment, the jacking mechanism 3 penetrates through the first jacking avoidance port 11 and the second jacking avoidance port 211 to jack the film 100 upwards;
and position two: to when adding film 100 in the blowing frame 21, climbing mechanism 3 descends and resets, is located the below that first jacking dodged mouth 11, go up feed bin 2 and outwards slide to predetermined interpolation film position along the X axle level, first jacking dodges mouth 11 and the jacking of second and dodges mouth 211 and stagger.
The discharge frame 21 includes:
the first vertical limiting part 212 is fixedly connected to the upper bin 2;
the second vertical limiting part 213 is fixedly connected to the upper bin 2;
the third vertical limiting piece 214 is fixedly connected to the upper bin 2;
a fourth vertical limiting member 215 fixedly connected to the upper bin 2;
two of the glue-pulling supports 216 are movably connected to the third vertical position-limiting member 214 and the fourth vertical position-limiting member 215 in a one-to-one correspondence manner; as shown in fig. 10, the third vertical limiting member 214 includes two vertical rods, and the glue-removing support 216 includes two fixing clamping blocks, and the two fixing clamping blocks are fixed on the vertical rods by screws in a one-to-one correspondence manner; the rubber shifting sheet 217 is provided with a strip-shaped hole, the rubber shifting sheet 217 penetrates through the strip-shaped hole through a screw to be locked on a rotating shaft, the strip-shaped hole can conveniently adjust the distance between the rubber shifting sheets 217, and the rotating shaft is fixed on the two fixed clamping blocks to adjust the angle of the rubber shifting sheets 217;
two rubber shifting sheets 217 are movably connected to the rubber shifting bracket 216 in a one-to-one correspondence manner and are symmetrically arranged in opposite directions;
a first detecting device 218 fixedly connected to the upper bin 2, communicatively connected to the control device 30, and configured to detect whether the film 100 in the discharging frame 21 is lifted to a predetermined height position; in a specific embodiment, the first detecting device 218 employs a photoelectric correlation sensor; when the film conveying device is used, the film 100 is lifted by the lifting mechanism 3, so that the topmost film 100 is located at a predetermined position and detected by the first detection device 218, and at the moment, the topmost film 100 is sucked away by the film conveying mechanism 4;
the first vertical limiting part 212, the second vertical limiting part 213, the third vertical limiting part 214 and the fourth vertical limiting part 215 are enclosed to form a film accommodating cavity, the films 100 are stacked in the film accommodating cavity, and the second jacking avoiding opening 211 is located right below the film accommodating cavity and is communicated with the film accommodating cavity; the first vertical limiting piece 212 and the second vertical limiting piece 213 are arranged oppositely; the third vertical limiting member 214 and the fourth vertical limiting member 215 are arranged oppositely;
when the film 100 in the loading frame 21 is lifted to a predetermined height position, the two film-peeling sheets 217 contact with both side surfaces of the uppermost film 100. The film puller 100 separates the top most film 100 from the next layer of film 100 to prevent the next layer of film 100 from being carried up. The principle is as follows: after each jacking, the side face of the film 100 at the top is scraped by the stripping rubber, the film at the top layer can be sucked away because the film is sucked by the first suction cup 46 of the film transfer mechanism 4, and the film 100 at the next layer can be scraped by the stripping rubber 217, so that the film 100 and the film 100 are prevented from being brought up due to the sticking wire at the side face.
The climbing mechanism 3 includes:
the lifting device 31 is fixedly connected to the supporting frame 1 and is in communication connection with the control device 30; in a specific embodiment, the lifting device 31 may be a servo electric cylinder. The height of each time the films 100 stacked in the feeding frame 21 are lifted is the thickness of one film 100, so that the topmost film 100 is always at the same height and at a predetermined position, and the topmost film 100 is sucked away by the film transfer mechanism 4.
The jacking plate 32 is horizontally and fixedly connected to the output end of the lifting device 31, and the cross section of the jacking plate 32 is smaller than the first jacking avoiding opening 11 and the second jacking avoiding opening 211, so that the jacking plate 32 can be lifted to jack the rubber sheet 100;
and a second detecting device 33 fixedly connected to the lifting plate 32, communicatively connected to the control device 30, and configured to detect whether there is a film 100 in the discharging frame 21. In an embodiment, the lifting plate 32 is provided with an avoiding through hole 321, the second detecting device 33 is fixed on the bottom surface of the lifting plate 32 and located below the avoiding through hole 321, and the second detecting device 33 detects whether the film 100 is on the top through the avoiding through hole 321. In a specific implementation, the second detection device 33 may be a photoelectric sensor, a proximity switch, or other detection device.
The film transfer mechanism 4 includes:
a gantry frame 41 fixed to the support frame 1;
an X-axis moving mechanism 42 fixed to the gantry frame 41 and communicatively connected to the control device 30;
a Y-axis moving mechanism 43 connected to the X-axis moving mechanism 42, driven by the X-axis moving mechanism 42 to move in the X-axis direction, and communicatively connected to the control device 30;
a Z-axis moving mechanism 44 connected to the Y-axis moving mechanism 43, driven by the Y-axis moving mechanism 43 to move in the Y-axis direction, and communicatively connected to the control device 30; in an implementation, the X-axis moving mechanism 42, the Y-axis moving mechanism 43, and the Z-axis moving mechanism 44 may use an existing XYZ three-axis slide table.
A first cylinder 45 connected to the Z-axis moving mechanism 44 and communicatively connected to the control device 30 with a piston rod arranged vertically downward;
and a first suction pad 46 connected to a piston rod of the first cylinder 45 and disposed vertically downward. The first suction cup 46 may be conventional and, in one embodiment, may be connected to the vacuum generating device via a solenoid valve, which is in communication with the control device 30.
When the peeling-off type paper tearing device is used, the X-axis moving mechanism 42, the Y-axis moving mechanism 43 and the Z-axis moving mechanism 44 adjust the coordinates of the first suction cup 46, then the first air cylinder 45 drives the first suction cup 46 to descend to a preset height, the first suction cup 46 sucks the film 100, then the piston rod of the first air cylinder 45 is reset, and the X-axis moving mechanism 42, the Y-axis moving mechanism 43 and the Z-axis moving mechanism 44 move to drive the film to move to a preset position for tearing off the peeling-off type paper.
The relay platform 5 includes:
a fixed bracket 51 fixedly connected to the support frame 1;
the transfer plate 52 is provided with at least one transfer material level 521, a plurality of first through holes 522 and a plurality of second through holes 523 are formed in the transfer material level 521, and the transfer plate is fixedly connected to the fixed bracket 51; the release coating is located on the top surface of the transfer plate 52;
the second suckers 53 are fixed in the second through holes 523 in a one-to-one correspondence manner, and are arranged upward. The second suction cup 53 may be conventional and, in one embodiment, may be connected to the vacuum generating device via a solenoid valve, which is in communication with the control device 30.
The film with the lower release paper layer torn off is placed on the transfer discharge tray 521, and the film 100 is sucked by the second suction cup 53.
The tear-off release paper mechanism 6 includes:
a support plate 61 fixedly connected to the support frame 1;
a rotation driving device 62 fixedly connected to the support plate 61 and communicatively connected to the control device 30; in a specific implementation, the rotary driving device 62 may employ a rotary air cylinder.
A clamping driving device 63 which is connected with the control device 30 in a communication way and is fixedly connected with the output end of the rotating driving device 62;
and the lower layer glue tearing clamp 64 is fixedly connected to the output end of the clamping driving device 63. In a specific implementation, the clamping driving device 63 and the lower layer glue tearing clamp 64 can adopt pneumatic fingers. During the use, the pneumatic finger presss from both sides tight film 100 lower floor and leaves type paper convex part 1002 from the lower of type paper, leaves type paper convex part 1002 and go up and leave type paper convex part 1001 department down and do not have the adhesive tape to rotary drive device 62 drives when the pneumatic finger is rotatory, can tear lower floor from type paper.
The rubberizing mechanism 8 includes:
a robot 81 which is connected to the control device 30 in a communication manner and is fixed to the support frame 1;
a second cylinder 82 fixedly connected to the robot 81 and communicatively connected to the control device 30, with a piston rod arranged vertically downward;
and a third suction cup 83 fixedly connected to the piston rod of the second cylinder 82 and arranged vertically downward. The third suction cup 83 may be conventional and, in particular, may be connected to the vacuum generating device via a solenoid valve, which is in communication with the control device 30.
In a specific embodiment, the third suction cup 83 is further connected to the robot 81 through a vertical guide rail 84 and a sliding block 85 in a sliding manner, so that the lifting of the third suction cup 83 is guided, and the movement precision is improved.
The control device 30 controls the robot 81 to move to drive the second air cylinder 82 and the third suction cup 83 to move to the position above the transfer material placing position 521, then controls the second air cylinder 82 to drive the third suction cup 83 to descend, the third suction cup 83 sucks the film 100, then controls the second air cylinder 82 to reset, then controls the robot 81 to move to perform photographing positioning and then performs adhesive tape sticking, after the adhesive tape sticking is completed, the third suction cup 83 loosens the film, the second air cylinder 82 resets, and the robot 81 resets.
The visual inspection mechanism 9 includes:
a vision bracket 91 fixed to the support frame 1;
a vision camera 92 fixed to the vision bracket 91 and arranged upward; the vision camera 92 photographs the film 100, confirms the coordinates of the film 100, and confirms whether the lower release paper is torn off.
And a light source 93 connected to the vision bracket 91 and disposed upward.
In a specific embodiment, the film rolling mechanism 10 includes:
a main frame 101 including an upper beam frame 1011, a horizontal adjuster 1012, and a lower column frame 1013; the horizontal adjuster 1012 is connected to the upper cross frame 1011 and the lower column frame 1013, respectively;
a Y-axis moving unit 102 connected to the upper beam frame 1011 and communicatively connected to the control device 30;
a Z-axis moving unit 103 connected to an output end of the Y-axis moving unit 102 and communicatively connected to the control device 30; in a specific embodiment, two linear sliding tables may be used for the Z-axis moving part 103 and the Y-axis moving part 102.
And a roll glue part 104 connected to an output end of the Z-axis moving part 103.
The lower column frame 1013 includes:
four upright columns 10131 are arranged in a rectangular shape;
the number of the bottom plates 10132 is four, a plurality of mounting holes 101321 are formed in the bottom plates, and the bottom plates are fixedly connected to the bottoms of the upright posts 10131 in a one-to-one correspondence mode. The mounting holes 101321 are used to lock in bolts, such as anchor bolts, to secure the columns 10131.
The level adjuster 1012 includes:
four upper adjusting plates 10121 are provided, each of which is provided with at least one screw hole 101211 and fixedly connected to the bottom ends of the four corners of the upper crossbeam frame 1011 in a one-to-one correspondence manner; wherein, the upper beam frame 1011 is a rectangular frame;
four lower support plates 10122 are provided, fixed on the top ends of the upright columns 10131 in a one-to-one correspondence manner, and located right below the upper adjusting plate 10121 in a one-to-one correspondence manner;
the number of the adjusting bolts 10123 is equal to that of the screw holes 101211, and the adjusting bolts are correspondingly locked into the screw holes 101211 one by one and then abut against the top surface of the lower support plate 10122.
The adjusting principle is as follows: the adjusting bolt 10123 is rotated, and since the bottom end of the adjusting bolt 10123 is supported by the lower supporting plate 10122, the adjusting bolt is only rotated and does not ascend or descend, and the upper adjusting plate 10121 ascends or descends due to the screw hole 101211, so that the height of the upper adjusting plate 10121 is adjusted, and the relative horizontal position between the upper beam frame 1011 and the target device is adjusted through four corners.
The roll glue portion 104 includes:
a cylinder buffer mechanism 1041 fixed to an output end of the Z-axis moving unit 103;
two spring buffering mechanisms 1042 which are respectively fixed on the cylinder buffering mechanism 1041;
two ends of the rolling element 1043 are respectively provided with a universal horizontal adjusting mechanism 1044, and the universal horizontal adjusting mechanisms 1044 are correspondingly fixed below the spring buffer mechanisms 1042 one by one. The rolling element 1043 can be a roller or a roller.
The cylinder buffer mechanism 1041 and the spring buffer mechanism 1042 have two functions: firstly, buffering is performed, so that the rolling member 1043 is in soft contact with the battery cell 200 and the film 100; secondly, the battery cell structure can meet the use requirements of the battery cells 200 with different height specifications, and the use range is widened. Moreover, the cylinder buffer mechanism 1041 and the spring buffer mechanism 1042 together form two-stage buffering, wherein the cylinder buffer mechanism 1041 plays an active buffering role, and the strokes of the cylinders of the battery cores 200 with different specifications can be adjusted in advance to be suitable; the spring damping mechanism 1042 plays a passive compression damping role.
The cylinder buffer mechanism 1041 includes:
a first fixed plate 10411 fixed to an output end of the Z-axis moving unit 103;
a first movable plate 10412 movably connected below the first fixed plate 10411 along the Z-axis;
the cylinder 10413 is fixed to the first fixed plate 10411, and the piston rod is fixed to the first movable plate 10412 and is communicatively connected to the control device 30.
The cylinder cushion mechanism 1041 includes:
four first linear bearings 10414 fixedly penetrating through the first fixing plate 10411 and arranged in a rectangular shape;
four guide shafts 10415 are fixed to the first movable plate 10412, and are embedded in the first linear bearings 10414 in a one-to-one correspondence manner.
Each of the spring damper mechanisms 1042 includes:
a bearing lower sleeve 10421 fixed to the bottom end of the first movable plate 10412;
a second linear bearing 10422 fixed in the bearing lower housing 10421 and penetrating through the first movable plate 10412;
a guide rod 10423 fixedly embedded in the second linear bearing 10422, wherein the bottom end of the guide rod passes through the bottom end of the lower bearing sleeve 10421, and the top end of the guide rod passes through the upper part of the first movable plate 10412;
the bearing upper sleeve 10424 is fixed at the top end of the first movable plate 10412 and is sleeved outside the top of the guide rod 10423;
and a spring 10425 sleeved on the guide rod 10423 and located in the bearing upper sleeve 10424, wherein the bottom end of the spring is abutted against the top of the second linear bearing 10422, and the top end of the spring is abutted against the inner surface of the top end of the bearing upper sleeve 10424.
Each of the universal leveling mechanisms 1044 includes:
the rod end of the fisheye bearing 10441 is fixed at the bottom of the guide rod 10423, and the bearing end is fixedly sleeved at one end of the rolling element 1043.
In other embodiments, the universal leveling mechanism 1044 can adopt other components such as a universal bearing, a universal joint, and the like.
The tear-up release paper mechanism 20 includes:
a fixed frame 201 provided with a cell channel 2011;
an X-axis moving device 202 fixedly connected to the fixed frame 201 and located above the cell channel 2011;
a Z-axis moving device 203 connected to an output end of the X-axis moving device 202;
a Y-axis moving device 204 connected to an output end of the Z-axis moving device 203;
and the upper layer glue tearing clamp 205 is connected to the output end of the Y-axis moving device 204.
In a specific embodiment, there are two upper layer tearing glue grippers 205, and the upper layer tearing glue grippers are fixedly connected to the Y-axis moving device 204 at intervals, and the distance between the two upper layer tearing glue grippers corresponds to the distance between the battery cells, so that two battery cells can be torn off at a time. Each upper-layer glue tearing clamp 205 comprises a clamping cylinder 2051, an upper clamping block 2052, a lower clamping block 2053 and mounting plates 2054, the mounting plates 2054 of the two upper-layer glue tearing clamps 205 are fixedly connected to a connecting support 206 according to a preset distance, and the connecting support 206 is fixedly connected to the output end of the Y-axis moving device 204; the clamping cylinders 2051 are fixed on the mounting plate 2054 in a one-to-one correspondence, with piston rods arranged vertically downward and communicatively connected to the control device 30; the upper clamping blocks 2052 are fixed on the piston rods of the clamping cylinders 2051 in a one-to-one correspondence; the lower clamping blocks 2053 are fixed to the mounting plate 2054 in a one-to-one correspondence, and are arranged opposite to the upper clamping blocks 2052; the opposite surfaces of the upper clamping block 2052 and the lower clamping block 2053 are respectively provided with wavy grains, so that the release paper can be clamped more tightly when being clamped.
In a specific embodiment, a release paper recycling device may be further disposed on the fixing frame 201, and the upper layer tearing clamp 205 places the torn release paper in the release paper recycling device for collection. For example, a blanking opening 2012 can be formed on the top surface of the fixing frame 201, a collecting barrel (not shown) can be placed under the blanking opening 2012, and a second cover 2013 can be disposed at the blanking opening 2012 to prevent the release paper from falling outside.
Further comprising:
a single-acting cylinder 40, which is communicatively connected to the control device 30 and is fixed to the support frame 1, and a piston rod is arranged vertically upward; the single-acting cylinder 40 can adopt a spring reset type, and the working principle is as follows: when ventilation is stopped, the piston rod is reset by the spring and is in an extending state, and at the moment, the piston rod is compressed and can be retracted.
A third detecting device 50 fixedly connected to the supporting frame 1, communicatively connected to the control device 30, and configured to detect whether the feeding bin 2 reaches a predetermined film adding position or a predetermined feeding position;
the bottom of the upper bin 2 is provided with a first positioning block 22 and a second positioning block 23;
the first positioning block 22 is provided with a first inclined plane 221, and the bottom of the first positioning block is provided with a vertical first bolt hole 222;
the second positioning block 23 is provided with a second inclined plane 231, and the bottom of the second positioning block is provided with a vertical second bolt hole 232;
the first and second pin holes 222 and 232 are arranged along the same horizontal center line;
the first inclined surface 221 and the second inclined surface 231 are arranged oppositely;
when the upper bin 2 slides outwards to a preset film adding position, the piston rod of the single-acting air cylinder 40 extends upwards and is inserted into the first bolt hole 222, so that film adding is facilitated; in a specific embodiment, a first sensing piece 24 and a second sensing piece 25 are arranged at the bottom of the upper bin 2, the first sensing piece 24 corresponds to a predetermined film adding position, and the second sensing piece 25 corresponds to a predetermined feeding position;
when the upper bunker 2 slides inwards to a preset loading position, the piston rod of the single-acting cylinder 40 extends upwards and is inserted into the second bolt hole 232, and a signal can be fed back to the control device 30 to indicate that the upper bunker 2 slides in place.
The use mode is as follows:
in a specific embodiment, the control device adopts a PLC, and the PLC is used for carrying out unified control.
Conveying the battery cell 200 by a production line, wherein the production line passes through the main frame 101 along the Y axis and is positioned below the rolling pieces 1043; and adjusting a horizontal adjusting bolt in advance to enable the upper cross beam frame to be in a horizontal position relative to the battery cell. The pipeline and the PLC may be communicatively coupled.
Each sucker is respectively connected with the vacuum generating device through an electromagnetic valve, and the electromagnetic valve controls the on and off of the vacuum air path; vacuum breaking air paths can be respectively arranged to facilitate the separation of the sucking discs and the films, for example, the sucking discs and the films are respectively connected with an air compressor through electromagnetic valves; and each electromagnetic valve is in communication connection with the PLC. The vacuum generating device and the air compressor do not need to be connected with the PLC, and the vacuum generating device and the air compressor can be opened all the time during production, and the electromagnetic valve controls the on or off of the vacuum air circuit and the vacuum breaking air circuit.
And presetting a working program.
The PLC controls the assembly line to convey the battery cell 200, the battery cell 200 is conveyed to a preset rubberizing position, and then the PLC controls the assembly line to stop working;
on the other hand, the PLC controls the lifting device 31 to work, drives the lifting plate 32 to lift, and lifts the films 100 stacked in the material placing frame 21, wherein the lifting height is the thickness of one film 100, so that the uppermost film 100 is positioned at a preset material loading position;
the PLC controls the X-axis moving mechanism 42, the Y-axis moving mechanism 43 and the Z-axis moving mechanism 44 to work, the first suction cup 46 is adjusted to be a preset position above the film 100, then the PLC controls the first air cylinder 45 to drive the first suction cup 46 to descend to a preset height, then the PLC controls the electromagnetic valve of the vacuum air channel of the first suction cup 46 to be opened, the first suction cup 46 is vacuumized, and therefore the first suction cup 46 sucks the film 100, then the PLC controls the piston rod of the first air cylinder 45 to reset, and then the X-axis moving mechanism 42, the Y-axis moving mechanism 43 and the Z-axis moving mechanism 44 are controlled to move to drive the film 100 to move to a preset position for tearing off the release paper.
Then the PLC controls the piston rod of the first air cylinder 45 to extend out, and the film 100 is lowered to a preset position for tearing the delamination type paper; and (3) controlling the clamping driving device 63 to work, driving the lower layer tearing glue clamping hands 64 to clamp the lower release paper convex part 1002, controlling the rotary driving device 62 to work, driving the clamping driving device 63 and the lower layer tearing glue clamping hands 64 to rotate, and tearing the lower layer release paper.
Then the PLC controls the piston rod of the first air cylinder 45 to reset, and controls the X-axis moving mechanism 42, the Y-axis moving mechanism 43 and the Z-axis moving mechanism 44 to work, so that the film 100 is moved to the position above the transfer material placing position 521; on the other hand, PLC control press from both sides tight drive arrangement 63 and reset to control and press from both sides tight drive arrangement 63 drive lower floor and tear gluey tong 64 and reset and open, the lower floor drops the below from type paper conveyor 7 from the type paper, and in the concrete implementation, frame 1 is equipped with the opening at the shell from type paper conveyor 7 department, stretches out this department opening from the end of type paper conveyor 7, sets up the collecting vessel in the below. During production, the PLC can control the release paper conveying device 7 to work all the time, and the lower layer of release paper is conveyed to the machine frame 1 by the release paper conveying device 7 and falls into the collecting barrel for collection.
The PLC controls a piston rod of the first air cylinder 45 to extend out, the film 100 descends, the film is placed to the transfer material placing position 521, then the PLC controls the conduction of an electromagnetic valve of a vacuum gas circuit of the second suction cup 53, the second suction cup 53 sucks the film 100, then the PLC controls the closing of the electromagnetic valve of the vacuum gas circuit of the first suction cup 46, the vacuumizing is stopped, the electromagnetic valve of a vacuum breaking gas circuit of the first suction cup 46 can be controlled to be connected, the vacuum breaking is carried out, and the separation of the first suction cup 46 and the film 100 is facilitated;
then the PLC controls the piston rod of the first air cylinder 45 to reset, controls the lifting device 31, the X-axis moving mechanism 42, the Y-axis moving mechanism 43, the Z-axis moving mechanism 44 and other components to work, and carries out the loading of the next film and the tearing of the delamination type paper; on the other hand, the PLC controls the robot 81 to move to drive the second cylinder 82 and the third suction cup 83 to move to the position above the transfer material placing position 521, then controls the second cylinder 82 to drive the third suction cup 83 to descend, then controls the electromagnetic valve of the vacuum gas circuit of the third suction cup 83 to be switched on, the third suction cup 83 sucks the film 100, then controls the second cylinder 82 to reset, controls the robot 81 to move to the vision camera 92, photographs the film 100, confirms the coordinates of the film 100, and confirms whether the lower release paper is torn off, and when confirms that the lower release paper is torn off, controls the robot 81 to move to drive the film 100 to move to the position above the battery cell 200; and then the piston rod of the second cylinder 82 is controlled to extend out to drive the film 100 to move downwards for rubberizing, rubberizing is completed after the rubberizing is in place, then the electromagnetic valve of the vacuum air path of the third suction cup 83 is controlled to be closed, vacuumizing is stopped, the film 100 is loosened, the electromagnetic valve of the vacuum breaking air path of the third suction cup 83 can be controlled to be switched on to break vacuum, the film 100 and the third suction cup 83 are conveniently separated, then the second cylinder 82 is controlled to reset, and then the robot 81 is controlled to act to perform rubberizing action of the next film.
When the PLC controls the second air cylinder 82 to reset, the control flow line works to drive the battery core 100 to continuously move to a preset glue rolling position, and then the control flow line stops;
the PLC first controls the piston rod of the air cylinder 10413 to extend out, and then the PLC starts to adjust the Z-axis moving part 103 to descend to a predetermined position to contact with a film on the battery cell 200. The allowance exists, the position of the battery cell 200 is not required to be over-accurate, but also in the buffer stroke of the air cylinder 10413 and the spring, the stroke of the air cylinder 10413 is larger than the maximum compression amount of the spring, so that the spring is firstly compressed to the limit value in the buffer process under certain extreme conditions, and the allowance is also reserved for the piston rod of the air cylinder to stretch and retract, so that the air cylinder 10413 is not easy to break, the air cylinder 10413 is more expensive than the spring, and the cost for replacing the spring is lower; conversely, in some extreme cases, the piston rod of the cylinder 10413 reaches the limit travel position before the spring, which easily causes the cylinder to be damaged and the replacement cost to be higher.
The PLC then activates the Y-axis moving unit 102 to roll the roller 1043 over the film 100 on the surface of the battery, thereby pressing the film 100. Due to the existence of the universal horizontal adjusting mechanism, the rolling member 1043 can automatically adapt to the angle error, so that the roll gluing process is smoother.
After the glue rolling is finished, the PLC controls the Y-axis moving part 102 and the Z-axis moving part 103 to reset; then, controlling the assembly line to work continuously, and conveying the battery core 100 to a preset position for tearing the delamination type paper;
the PLC controls the X-axis moving device 202, the Z-axis moving device 203 and the Y-axis moving device 204 to work, and the upper layer glue tearing clamp 205 is moved to a preset position;
the PLC controls the clamping cylinder 2051 to work again, drives the upper clamping block 2052 to move downwards to press the upper release paper convex part 1001 on the lower clamping block 2053, so as to clamp the upper release paper convex part 1001, then controls the X-axis moving device 202, the Z-axis moving device 203 and the Y-axis moving device 204 to work, drives the upper layer glue tearing clamping hand 205 to move, and tears the upper layer release paper. (it should be explained that, after the adhesive tape is applied, the upper release paper convex part 1001 protrudes out of the battery cell 200, so that the upper clamping block 2052 and the lower clamping block 2053 can be clamped conveniently, and collision with the battery cell 200 can be avoided).
After tearing the upper layer from type paper, PLC control X axle mobile device 202, Z axle mobile device 203 and Y axle mobile device 204 work, drive the upper layer tears gluey tong 205 and moves to blanking mouth 2012 top, has placed the collecting vessel in advance in blanking mouth 2012 below, then control die clamping cylinder 2051 drives the rising of clamp splice 2052 and resets, loosens the upper layer from type paper, and the upper layer is from type paper and falls to the collecting vessel from blanking mouth 2012 in.
Finally, the PLC controls the X-axis moving device 202, the Z-axis moving device 203 and the Y-axis moving device 204 to drive the upper layer of glue tearing clamp 205 to reset to wait for the operation of tearing the upper layer of release paper of the next battery cell 200;
the PLC controls the assembly line to work again to convey the battery cell 200 away;
in a specific implementation, the distance between the battery cells 200, and the distance between the adhesive applying mechanism 8, the film rolling mechanism 10, and the peeling-type paper tearing mechanism 20 may be preset, so that one of the battery cells 200 is applied with a predetermined adhesive, the other battery cell 200 is applied with a predetermined adhesive, and the third battery cell is applied at a predetermined position where the peeling-type paper is torn, at this time, the three stations may work simultaneously, and efficiency is improved.
In the illustrated embodiment, there are two upper bins 2, and four discharge frames 21 are arranged in each upper bin 2; the two upper material bins 2 alternately work;
when the PLC receives a signal that no film is fed back from all the four second detection devices 33 below the same upper bin 2, the film in the upper bin 2 is completely used; the PLC works according to a preset program, and takes the film 100 from the other feeding bin 2 for feeding;
when the rubber sheet 100 runs out of the upper material bins 2, the PLC can control the alarm device to send out alarm prompts, can number the two upper material bins 2, and can display the material shortage and the number of the corresponding upper material bin 2 on the control panel;
a control button for adding the material sheet can be preset and is connected with the PLC;
the worker presses the control button, the PLC controls the piston rod of the single-acting cylinder 40 to retract downwards, the piston rod is separated from the second plug hole 232 at the moment and keeps a plurality of times, the worker pulls out the upper bin 2, the piston rod of the rear single-acting cylinder 40 resets and extends, when the upper bin 2 is pulled out in place, the third detection device 50 detects a feedback signal to the PLC, in the process, the first inclined plane 221 of the first positioning block 22 is firstly contacted with the piston rod, the piston rod of the single-acting cylinder 40 is gradually compressed by the first positioning block 22, when the piston rod is pulled out in place, the piston rod is automatically reset by the spring in the single-acting cylinder 40 and is inserted into the first plug hole 222, the film is added at the moment, after the films 100 are added into the four discharging frames 21, the control button is pressed again, the PLC controls the piston rod of the single-acting cylinder 40 to retract downwards, the piston rod is separated from the first plug hole 222 at the moment, and keeping for a plurality of times, then manually pushing the feeding bin 2 in place, and detecting a feedback signal to the PLC by the third detecting device 50, in the process, the second inclined plane 231 of the second positioning block 23 first contacts with the piston rod, the piston rod of the single-acting cylinder 40 is gradually compressed by the second positioning block 23, and when pushed in place, the piston rod is automatically reset by the spring in the single-acting cylinder 40 and inserted into the second latch hole 232. At this time, since the second detecting device 33 is not lifted up with the lifting plate 32 yet and is far away from the film 100, if the second detecting device 33 can detect the film 100 within the sensing range according to the sensing distance of the second detecting device 33, a signal is directly fed back to the PLC; if surpass the response distance of second detection device 33, then the response can not be arrived, can set up another full material button this moment, is connected with PLC, after last feed bin 2 pushes in to the right place, this button of workman button, and feedback signal gives PLC, shows that this goes up feed bin 2 and has added the completion film, can go up the film of feed bin 2 in another and use up the back, directly take turns to this and go up feed bin 2 and carry out the material loading.
Two upper material bins 2 are alternately used, so that the halt waiting caused by adding films can be avoided, and the working efficiency is improved.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.
Claims (10)
1. An automatic rubberizing equipment of sheet stock film which characterized in that: the method comprises the following steps:
the top of the supporting frame is provided with at least one first jacking avoidance opening;
the feeding bin is provided with at least one discharging frame and is horizontally connected to the supporting frame in a sliding manner along the X axis; the top end of the discharging frame is open, the bottom end of the discharging frame is provided with a second jacking avoidance port, and the number of the first jacking avoidance port is equal to that of the second jacking avoidance port;
the jacking mechanisms are equal to the first jacking avoidance openings in number, are fixedly connected to the supporting frame and are positioned under the first jacking avoidance openings in a one-to-one correspondence manner;
the film transferring mechanism is fixed on the supporting frame and is positioned above the upper stock bin;
the top surface of the transfer platform is provided with an anti-sticking coating and is fixedly connected to the support frame;
the delamination type paper tearing mechanism is fixed on the supporting frame;
the release paper conveying device is arranged right below the peeling and delamination paper mechanism;
the rubberizing mechanism is arranged on one side of the transfer platform;
the visual detection mechanism is fixedly connected to the supporting frame;
the film rolling mechanism is arranged on one side of the adhesive sticking mechanism;
the upper layer separating paper tearing mechanism is arranged behind the film rolling mechanism;
the control device is respectively in communication connection with the jacking mechanism, the film transfer mechanism, the delamination paper tearing mechanism, the delamination paper releasing conveying device, the adhesive sticking mechanism, the visual detection mechanism, the film rolling mechanism and the delamination paper tearing mechanism;
wherein, go up the feed bin and include following two positions:
a first position: the material placing frame is internally provided with a film, the material loading bin horizontally slides inwards to a preset material loading position along an X axis, the second jacking avoidance port and the first jacking avoidance port are vertically opposite, and at the moment, the jacking mechanism penetrates through the first jacking avoidance port and the second jacking avoidance port to jack the film upwards;
and a second position: when adding the film in the blowing frame, climbing mechanism descends and resets, is located the below that the mouth was dodged in first jacking, go up the feed bin and outwards slide to predetermined interpolation film position along the X axle level, first jacking is dodged mouth and second jacking and is dodged the mouth and stagger.
2. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: every blowing frame includes:
the first vertical limiting part is fixedly connected to the upper stock bin;
the second vertical limiting part is fixedly connected to the upper stock bin;
the third vertical limiting part is fixedly connected to the upper stock bin;
the fourth vertical limiting part is fixedly connected to the upper stock bin;
the two glue shifting supports are movably connected to the third vertical limiting part and the fourth vertical limiting part in a one-to-one correspondence manner;
the two rubber shifting sheets are movably connected to the rubber shifting support in a one-to-one correspondence manner and are symmetrically arranged in opposite directions;
the first detection device is fixedly connected to the feeding bin, is in communication connection with the control device, and is used for detecting whether the film in the feeding frame rises to a preset height position;
the first vertical limiting piece, the second vertical limiting piece, the third vertical limiting piece and the fourth vertical limiting piece are enclosed into a film containing cavity, and the second jacking avoiding opening is positioned under the film containing cavity and communicated with the film containing cavity; the first vertical limiting piece and the second vertical limiting piece are arranged oppositely; the third vertical limiting piece and the fourth vertical limiting piece are arranged oppositely;
when the films in the material placing frame rise to a preset height position, the two film pulling sheets are in contact with two side faces of the uppermost film.
3. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: the climbing mechanism includes:
the lifting device is fixedly connected to the supporting frame and is in communication connection with the control device;
the jacking plate is horizontally and fixedly connected to the output end of the lifting device, and the cross section of the jacking plate is smaller than the first jacking avoidance port and the second jacking avoidance port;
and the second detection device is fixedly connected to the jacking plate, is in communication connection with the control device, and is used for detecting whether a film exists in the discharging frame.
4. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: the film moves and carries mechanism includes:
the gantry frame is fixed on the supporting frame;
the X-axis moving mechanism is fixed on the gantry frame and is in communication connection with the control device;
the Y-axis moving mechanism is connected with the X-axis moving mechanism, is driven by the X-axis moving mechanism to move along the X-axis direction, and is connected with the control device in a communication way;
the Z-axis moving mechanism is connected with the Y-axis moving mechanism, is driven by the Y-axis moving mechanism to move along the Y-axis direction, and is connected with the control device in a communication manner;
the first air cylinder is connected to the Z-axis moving mechanism and is in communication connection with the control device, and a piston rod is arranged vertically downwards;
and the first sucker is connected to the piston rod of the first air cylinder and is arranged downwards vertically.
5. An apparatus for automatically laminating a sheet material on a film as set forth in claim 1, wherein: the transfer platform comprises:
the fixed bracket is fixedly connected to the supporting frame;
the transfer plate is provided with at least one transfer material placing position, a plurality of first through holes and a plurality of second through holes are formed in the transfer material placing position, and the transfer plate is fixedly connected to the fixed support;
and the second suckers are fixed in the second through holes in a one-to-one correspondence manner and are arranged upwards.
6. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: tear delamination type paper mechanism includes:
the supporting plate is fixedly connected to the supporting frame;
the rotation driving device is fixedly connected to the supporting plate and is in communication connection with the control device;
the clamping driving device is in communication connection with the control device and is fixedly connected to the output end of the rotary driving device;
and the lower layer of the tearing glue clamping hand is fixedly connected with the output end of the clamping driving device.
7. An apparatus for automatically laminating a sheet material on a film as set forth in claim 1, wherein: the rubberizing mechanism includes:
the robot is in communication connection with the control device and is fixed on the supporting frame;
the second cylinder is fixedly connected to the robot and is in communication connection with the control device, and a piston rod is arranged vertically downwards;
and the third sucker is fixedly connected to the piston rod of the second air cylinder and is arranged downwards vertically.
8. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: the visual inspection mechanism includes:
the vision bracket is fixed on the supporting frame;
the vision camera is fixed on the vision bracket and is arranged upwards;
a light source connected to the vision bracket and arranged upward.
9. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: tear upper strata from type paper mechanism and include:
the fixed frame is provided with a cell channel;
the X-axis moving device is fixedly connected to the fixed frame and is positioned above the battery cell channel;
the Z-axis moving device is connected to the output end of the X-axis moving device;
the Y-axis moving device is connected to the output end of the Z-axis moving device;
and the upper layer of the adhesive tearing clamp is connected with the output end of the Y-axis moving device.
10. An automatic laminating apparatus for sheet stock film according to claim 1, wherein: further comprising:
the single-acting cylinder is in communication connection with the control device and is fixed on the supporting frame, and the piston rod is vertically arranged upwards;
the third detection device is fixedly connected to the supporting frame, is in communication connection with the control device, and is used for detecting whether the feeding bin reaches a preset film adding position or a preset feeding position;
the bottom of the feeding bin is provided with a first positioning block and a second positioning block;
the first positioning block is provided with a first inclined plane, and the bottom of the first positioning block is provided with a vertical first bolt hole;
the second positioning block is provided with a second inclined plane, and the bottom of the second positioning block is provided with a vertical second bolt hole;
the first bolt hole and the second bolt hole are arranged along the same horizontal center line;
the first inclined plane and the second inclined plane are arranged oppositely;
when the feeding bin slides outwards to a preset position for adding the films, a piston rod of the single-acting air cylinder extends upwards and is inserted into the first bolt hole;
when the feeding bin slides inwards to a preset feeding position, a piston rod of the single-action air cylinder extends upwards and is inserted into the second bolt hole.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116986109A (en) * | 2023-09-28 | 2023-11-03 | 宁德时代新能源科技股份有限公司 | Tearing device, battery production line and tearing method |
CN117022847A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Rubberizing equipment and rubberizing method |
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2022
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116986109A (en) * | 2023-09-28 | 2023-11-03 | 宁德时代新能源科技股份有限公司 | Tearing device, battery production line and tearing method |
CN116986109B (en) * | 2023-09-28 | 2023-12-26 | 宁德时代新能源科技股份有限公司 | Tearing device, battery production line and tearing method |
CN117022847A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Rubberizing equipment and rubberizing method |
CN117022847B (en) * | 2023-10-08 | 2024-03-01 | 宁德时代新能源科技股份有限公司 | Rubberizing equipment and rubberizing method |
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